Mercia Garden Products 06LOG002-V1 Instruction manual

P 1
Log Cabin (2.6x3.3m)
06LOG002-V1 (T&G roof and oor with single (glass) glazing)
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
It is advisable to use a
circular saw when cutting
roof and oor boards.

2
134
Window
QTY 2
Slave Door Master Door Cabin No. 1 Gable 3296mm
QTY 2
5
Starter Board (S1) - 66x19x3296mm QTY 2
LB19RT66-3296mm
6
Log Board (A) - 120x19x2600mm QTY 26
LB19-2600mm
7
Log Board (B) - 120x19x1402mm QTY 6
LB19-2600mm
8
Log Board (B) - 120x19x326mm QTY 30
LB19-326mm
9
Log Board (C) - 120x19x326mm QTY 12
LB19-326mm (No Notch)
Log Board (A) - 120x19x3296mm QTY 20
LB19-3296mm
Log Board (B) - 120x19x925mm QTY 24
LB19-925mm
Log Board (AR) - 110x19x2600mm QTY 2
LB19RG110-2600mm
Roof Purlin - 90x40x2604mm QTY 3
F4090-2604mm
Interior Roof Trim - 27x44x2400mm QTY 3
F2744-2400mm (Bevelled)
Starter - 44x44x3011mm QTY 10
F4444-3011mm
Starter - 44x44x2403mm QTY 2
F4444-2403mm
Skirting - 28x28x2400mm QTY 6
FS2828-2400mm
Fascia - 120x16x1755mm QTY 4
S16120-1755mm (Angled)
Door Frame Top & Bottom - 69x55x1505mm QTY 2
F5569-1505mm
Floor Sheet - OSB12-1020x2364mm QTY 3
(OSB Option Only)
Door Strip - 60x16x1880mm
F1660-1880mm
P 2
06LOG002-V1
Overall Dimensions:
Width = 3445mm
Depth = 2624mm
Height = 2645mm
Base Dimensions:
Width = 3099mm
Depth = 2403mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
10
11
12
13
14
15
16
17
18
19
22a
20
Eaves Frame - 27x44x2600mm QTY 2
F2744-2600mm
21

Felt Tacks x175
70mm Screw x127
30mm Black Screw x21
Roof Sheet - OSB12-876x2600mm QTY 4
(OSB Option Only)
Floor Board - 121x16x2364mm QTY 29
MB16-2364mm
Roof Board - 121x16x1752mm QTY 48
MB16-1752mm
Mortice Lock Key Plate Handles (Pair)Felt
Tower Bolt
QTY 2
Pre-assembly
*Please note:
Each board interlocks at
either end in a staggered pattern.
Before securing ensure that the boards
are tted properly in their respective
tongue’s and groove’s.
Pre drill
hole
30mm
screw
IMPORTANT: It is imperative that you pre-drill before xing screws.
Casement Stay QTY 2
Nail Bag
40mm Screw x476
30mm Screw x188
Storm Brace - 27x44x2100mm QTY 8
F2744-2100mm
29
P 3
Please retain product label and instructions for future reference
Step 1: Door Frame Fit
Arrange the door framing onto a rm and
level surface. Secure the top and bottom
frames (No. 19) to the uprights (attached
to each door). Fix at each corner using
4x70mm screws, ensuring the screws
do NOT protrude into the channel
either side of the doors.
*Please note: This image is for
illustrative purposes and may
dier from your choice in product
(regarding hinges). Nevertheless
the process of xing the frames is
the same.
4x70mm Screws
Pre drill
hole
70mm
screw
The Mortice Lock is Reversible
a
b
23a
22b
23b
24 25 26 27 28
*Ensure the top & bottom rails sit inbetween
the upright framing attached to the doors.
28
30mm
screw
Step 2
Fit the mortice lock (No. 24) into the recess
in the master door (No. 3) and secure
using the screws provided. Attach the key
plate (No. 25) to the slave door (No. 2)
with the screws provided.
Connect the door handles (No. 26) and the
metalbar to the mortice lock using 8x30mm
screws. Ensure the lock mechanism
closes correctly. If not, remove the lock
and turn the catch around using the small
grub screw.
*Please note: This image is for illustrative purposes
and may dier from your choice in product
(regarding ironmongery). Nevertheless the process
of xing the frames is the same.
8x30mm Black Screws
4x30mm Screws
a
b

Step 3
Attatch the door strip (No. 20) to the
back of slave door using 4x40mm
screws as shown in the illustration.
Once xed secure the tower bolts
to the top and bottom of the strip
using the screws provided.
*These tower bolts help to keep
your doors straight during high
and low levels of moisture content
in the air.
4x40mm Screws
Pre drill
hole
40mm
screw
20
27
Pre drill
hole
70mm
screw
Pre drill
hole
30mm
screw
P 4
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
15
16
15
16
15
15
16
16
15
16
Step 5
Lay the starters (No. 15 & No. 16)
onto a rm and level surface
(free from areas where standing
water can collect) as shown in the
illustration.
Fix the framing together at each
corner using 8x70mm screws,
ensuring the frame is ush.
8x70mm Screws
Step 4
Fix the casement stay (No. 28) onto
the window (No. 1) and the casement
stay pins to the window cill using
6x30mm black screws per casement
stay.
*Ensure the casement stay is centralised
on the window.
12x30mm Black Screws

Pre drill
hole
70mm
screw
Pre drill
hole
IMPORTANT: It is imperative that
you pre-drill before xing screws.
IMPORTANT: It is imperative that you pre-drill before xing screws.
P 5
Please retain product label and instructions for future reference
15
15
15
15
15
15
15
15
15
16
15
Step 6
Following the same method
outlined in Step 4, arrange the
remaining framing (No. 15) as
shown in the illustration.
*Ensure there is an equal
amount of space between each
frame.
Secure each of the frames in place
using 4x70mm screws per frame,
ensuring the framing remains level.
32x70mm Screws
6
6
5
5
5
70mm
screw
Step 7 (See Pre-Assembly)
Place the starter boards (No. 5)
on to assembled base frame
along the longest sides.
*Ensure the notches at either
end of each board are ush
and level with the ends of the
frame.
Fix each of the starter boards to
the frame by screwing through
the notch into the frame as shown
in the illustration.
4x70mm Screws
7
10
6
6
8
Step 8 (See Pre-Assembly)
Following the same method
outlined in Pre-Assembly, lay
the rst 6 boards (No’s. 6, 7,
8 & 10) onto the starter
boards to create your rst
level.
*Ensure that the boards are
level and ush with each
other as you lay each one.
Fix every third board to the
one below by screwing
through the notch as shown
in the illustration using
1x70mm screw per side.
**Ensure to stagger the screws
so as not to collide with the
previous screw.
16x70mm Screws
Pre drill
hole
70mm
screw
Step 9
Once you have laid 6 log boards (o of the
starter) up the door section, slide the
assembled door frame assembly over the
boards resting the frame on top of the
starter board.
*Please note: This image is for illustrative
purposes and may dier from your choice in
product (regarding door position).
Nevertheless the process of tting the door
frame is the same.
**Please Note: The short boards at the
front of the building (either side of
the door and window opening’s)
can be placed either side depending
on your needs.
Please Note: The short boards at the
front of the building (either side of
the door and window opening’s)
can be placed either side depending
on your needs.

P 6
Please retain product label and instructions for future reference
8
8
11
11
6
10
Step 10 (See Pre-Assembly)
Following the same method
outlined in Pre-Assembly, lay
the next 6 boards (No’s. 6, 8,
9, 10 & 11) onto the assembly
to create your second
level.
*Ensure that the boards are
level and ush with each
other as you lay each one.
Fix every third board to the
one below by screwing
through the notch as shown
in the illustration using
1x70mm screw per side
(as outlined in Step 7).
**Ensure to stagger the screws
so as not to collide with the
previous screw.
20x70mm Screws
Step 11: Window Frame Fit
Once you have laid the second
level of boards onto the assembly
slide the window(s) (No. 1)
between the smaller boards and
rest on to the longer board.
*Ensure the boards are level with
each end.
*Please note: This image is for
illustrative purposes and may
dier from your choice in product
(regarding window position).
Nevertheless the process of tting
the window is the same.
Pre drill
hole
70mm
screw
9
***Please Note: The short boards placed
to create the opening’s for the doors &
windows can be placed either side
depending on your needs.
11
11
10
6
8
8
9
Step 12 (See Pre-Assembly)
Following the same method
outlined in Pre-Assembly, lay
the remaining boards (No’s. 6, 8,
9, 10 & 11) onto the assembly
to bring the board level to the
top of the window and door
frames.
*Ensure that the boards are
level and ush with each
other as you lay each one.
Fix every third board to the
one below by screwing
through the notch as shown
in the illustration using
1x70mm screw per side
(as outlined in Step 7).
**Ensure to stagger the screws
so as not to collide with the
previous screw.
20x70mm Screws
Pre drill
hole
70mm
screw
IMPORTANT: It is imperative that you pre-drill before xing screws. IMPORTANT: It is imperative that you pre-drill before xing screws.

IMPORTANT: It isimperative that
you pre-drill before xing screws.
Please retain product label and instructions for future reference
Pre drill
hole
Step 15: Ridge Bar Fit
Align the ridge bar(s) (No. 12) into the
cut out slots on each gable top ensuring
each ridge bar interlocks the boards.
Secure the ridge bars at each end by
screwing through the bars into the
boards (ensure to pre-drill to avoid
the boards splitting) using 4x70mm
screws per ridge bar.
*Please note: The gable shown is for
illustrative purposes and may dier
in width from your choice in product.
Nevertheless, despite any dierences
the process of xing the ridge bars
is the same.
12x70mm Screws
70mm
screw
10
10
12
12
Step 13 (See Pre-Assembly)
Following the same method
outlined in Pre-Assembly, lay
the last two boards (No. 10)
onto the front of the assembly.
Once in position place log
board AR (No. 12) onto the
window and plain side,
xing into position by screwing
through the notches as shown
in the illustration.
*Ensure that the boards are
level and ush with each
other as you lay each one.
4x70mm Screws
Pre drill
hole
70mm
screw
4
4
Step 14 (See Pre-Assembly)
Place the gable tops (No. 4)
onto the assembly. Fix into
position by screwing through
the notches as shown in the
illustration.
*Ensure that the boards are
level and ush with each
other as you lay each one.
4x70mm Screws
Pre drill
hole
70mm
screw
13
IMPORTANT: It is imperative that you pre-drill before xing screws. IMPORTANT: It is imperative
that you pre-drill before
xing screws.

Please retain product label and instructions for future reference
23a
23a
Step 16 A (OSB option only)
Place the rst two roof sheets
(No. 22a) onto the building.
*Ensure the roof sheets meet
at the top of the apex and sit
centrally over the roof bars.
Secure each roof sheet in place
using 18x30mm screws per
sheet as shown in the
illustration.
36x30mm Screws
30mm
screw
Pre drill
hole
23a
21
a
b
b
Step 16 A - Continued
(OSB option only)
Place the rst two roof sheets
(No. 22a) onto the building.
*Ensure the roof sheets meet
at the top of the apex and sit
centrally over the roof bars.
Secure each roof sheet in place
using 18x30mm screws per
sheet as shown in the
illustration.
36x30mm Screws
30mm
screw
Pre drill
hole
23b
Step 16 B (T&G option only)
Place the rst two roof board’s
(No. 23b) onto the assembly on
each side, making sure the boards
are ush to the end of the roof
purlin. Once in position x to each
purlin using 3x40mm screws.
*Ensure the roof boards meet
at the top of the apex and leave
an overhang at the bottom.
Continue adding the roof boards
along the roof, xing each one into
position using 3x40mm screws,
making sure that each board is
interlocked, ush at the bottom &
meet at the top of the apex.
The last board on each side will
overhang: Using a staight edge
and a pencil mark out a line as
a guide.
Cut along the pencil mark and
remove the excess. Place the
cut down board’s back onto the
roof and secure into place
using 3x40mm screws per
board.
*Please Note: This image is for illustrative
purposes and may dier from your choice in
product. Nevertheless the process of cutting
and tting the last roof boards is the same.
144x40mm Screws
40mm
screw
Pre drill
hole
23b
23b
23b
*Cut to t

Please retain product label and instructions for future reference
22a
22a
22a
21
Step 16 B Continued
(T&G option only)
Ensuring the roof boards are ush
at the overhanging side and meet
at the apex, x the eaves frames
(No. 21) to the underside of the roof
boards using 9x40mm screws as
shown in the illustration
*Please Note: This image is for
illustrative purposes and may
dier from your choice in
product. Nevertheless the process
of xing the eaves frames is the
same.
18x40mm Screws
40mm
screw
Pre drill
hole
Step 17 A (OSB option only)
Place the OSB oor sheets (No. 22a)
inside the building and x into
position using 30x30mm screws per
oor sheet as shown in the
illustration.
*Please Note: Ensure to screw
through the OSB sheets into the
oor bearers.
90x30mm Screws
30mm
screw
Pre drill
hole

22b
22b
Please retain product label and instructions for future reference
Step 17 B (T&G option only)
Place the rst oor board (No. 22b)
inside the building ush to the log
board on one side. Continue adding
the oor boards (internally) making
sure to interlock each individual
board.
*Do NOT secure the boards until
the last board has been measured
and cut.
Following the same method outlined
in Step 15 B measure the gap between
the bottom of the tongue (on the last
board placed) and the log board.
Using a straight edge mark out the
measurement onto the last oor
board (No. 22b) and cut along the
length removing the excess.
**Please note: Mark the nal board
2mm under the measurement; This
will allow the timber to expand and
contract correctly.
Once all the oor boards are in
position secure each board into
position using 8x40mm screws.
***Please Note: Ensure to screw
through eachof the oor boards
into the oor bearers.
232x40mm Screws
40mm
screw
Pre drill
hole
*Cut to t
Roof
Internal Roof Trim
Internal
Step 18
Inside the building place an internal
roof trim (No. 14) against the
boarding and align with the roof as
shown in the illustration, ensuring the
angled face follows the roof line.
Once in position x each roof trim
into place using 8x40mm screws
per light block, equally spaced along
the face of the board.
16x40mm Screws
Pre drill
hole
40mm
screw
14
14
14
*trim to t
*Measure and cut the
interior roof trims to
t the internal space.