Mercia Garden Products 0644AXNE4256LBDDHGSD1SW-V1 Instruction manual

P 1
0644AXNE4256LBDDHGSD1SW-V1 (5.6x4.2m)
44MM LOG CABIN, APEX NO EXTRAS, 4.2M X 5.6M, LEDGED AND BRACED DOUBLE DOORS, HALF GLAZED SINGLE DOOR, ONE
SHORT WINDOW.
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.

P 2
0644AXNE4256LBDDHGSD1SW-V1
Overall Dimensions:
Width = 4361mm
Depth = 5686mm
Height = 2712mm
Base Dimensions:
Width = 4018mm
Depth = 5481mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Single Door Contents
7
89
10
Door Frame Left Upright - 71x70x2065mm QTY 1
AI-0644LOGDUFL-V3
Door Frame Right Upright - 71x70x2065mm QTY 1
AI-0644LOGDUFR-V3
Door Frame Top - 88x115x884mm QTY 1
AI-0644LOGSDTF-V3
Door Frame Bottom - 71x70x764mm QTY 1
AI-0644LOGSDBF-V3
Single Door QTY 1
AI-06LOGDGMD750X1900-V3
6
Double Door Contents
11
12 Dead Lock
Qty 1
PI-07-0200
Key Plate
Qty 1
PI-07-0200
Pad Bolt
QTY 1
PI-07-0183
Master Door
Qty 1
(Morticed for lock)
AI-06GDMD1200X2096-V1
14 15
17 18
19
20
21
Secondary Door
Qty 1
AI-06GDSD1200X2096-V1
Garage Door Frame Left Upright - 71x70x2203mm Qty 1
AI-0644LOGGUFL-V4
Garage Door Frame Top - 88x115x2532mm Qty 1
AI-0644LOGGTF- V4
Door Strip - 16x60x2055mm Qty 1
S1660-2055mm
Garage Door Frame Right Upright - 71x70x2203mm Qty 1
AI-0644LOGGUFR-V4
16
Hook & Band Hinge
QTY 6
ESDXL31FEN990-4171
Pull Handle
QTY 2
PI-07-0032
Flag Hinge QTY 2
PI-07-0211
Casement Stay Qty 1
PI-07-0187
Adjustable Hinge QTY 3 PI-07-0209
13
13a 13c 13b
Mortice Lock
QTY 1
PI-07-0017
Key Plate
QTY 1
PI-07-0017
Handles (Pair)
QTY 1
PI-07-0188
22
23 24 25 26 27
Window Contents
Window QTY 1
AI-06LOGDGW684X1244-V3
2
1
3
4
5
Window Frame Left Upright - 71x70x1412mm QTY 1
AI-0644LOGWUFL-V3
Window Frame Right Upright - 71x70x1412mm QTY 1
AI-0644LOGWUFR-V3
Window Frame Top - 84x125x805mm QTY 1
AI-0644LOGWTF-V3
Window Frame Bottom - 71x70x805mm QTY 1
AI-0644LOGWBF-V3

P 3
Please retain product label and instructions for future reference
Purlin - 45x120x5654mm QTY 5
F45120-A-5654
Fascia - 16x120x2237mm QTY 4
S16120-G-2237 (Angled)
Fascia - 16x120x2827mm QTY 4
S16120-2827
Eaves frame - 27x44x2827mm QTY 4
F2744-2827
Roof Board - 16x121x2217mm QTY 104
MB16-2217
Bearer - 44x58x5380mm QTY 2
F4458-5380-PT
Bearer - 44x58x807mm QTY 2
F4458-807-PT
Bearer - 44x58x4018mm QTY 1
F4458-4018-PT
Bearer - 44x58x300mm QTY 4
F4458-G-300-PT
Log Board - 44x120x5650mm QTY 1
LB44-AD-5650 (Mid Notch - Cut out for door and window)
Storm Brace - 27x44x2000mm QTY 10
F2744-2000
Closure Trim - 27x28x2400mm (approx length) QTY 13
S1628-2400
Felt
28
29
Truss A - 40x90x4204mm QTY 2
F4090-AG-4204
Truss B - 40x70x814mm QTY 4
F4070-G-814
Truss C - 40x70x282mm QTY 4
F4070-G-282
Starter Board - 44x66x5650mm QTY 2
LB44RT66-A-5650
Log Board - 44x120x3734mm QTY 6
LB44-B-3734
Log Board - 44x120x1097mm QTY 30
LB44-B-1097
Log Board - 44x120x1887mm QTY 12
LB44-C-1887
Log Board - 44x120x5650mm QTY 19
LB44-A-5650
Log Board - 44x120x869mm QTY 38
LB44-B-869
Log Board - 44x120x4200mm QTY 19
LB44-A-4200
Garage Gable - 4200mm
QTY 2
AI-0644AXNE4256-G-V1
33
32
35
34
37
36
39
38
41
40
43
42
45
44
47
46
49
48
51
50
53
52
55
54
57
30
31
Rain Guards QTY 1
RG2844-710 (28x44x710mm)
Rain Guards QTY 1
RG2844-780 (28x44x780mm)
Rain Guard QTY 1
RG2844-2432 (28x44x2432mm)
Finisher Board - 44x45x1928mm QTY 4
LB44RG45-B-1928
Finisher Board - 44x45x1721mm QTY 2
LB44RG45-C-1721
56
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
70mm Screw x 72
90mm Bolt Set x 20
90mm Screw x 16
Felt Tacks x 350
Nail Bag
40mm Screw x 476
30mm Screw x 111
There may be extra screws present in the nail bag
30mm Black Screw x 4
80mm Screw x 20

P 4
Please retain product label and instructions for future reference
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly in
their respective tongues and grooves.
Pre drill
hole
90mm
screw
46
Step 1
Parts needed - No. 44 QTY 2
No. 45 QTY 2
No. 46 QTY 1
Lay the bearers (No’s. 44, 45 & 46)
onto a rm and level surface (free
from areas where standing water
can collect) as shown in the
illustration.
*Ensure the (thinner) 44mm side
of the bearer is laying on the
base.
Fix the bearers together at each
corner using 2x90mm screws,
ensuring the frame is ush.
Once fully assembled, ensure the
bearers are square by measuring
from corner to corner as illustrat-
ed, making sure the measure-
ments are equal.
If the bearers are not aligned
equally, unscrew, adjust and
re-align accordingly.
8x90mm Screws
44
45
45
44
Example picture
2 screws per bearer per end.
IMPORTANT: Pre-drill before xing screws.

P 5
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Pre drill
hole
90mm
screw
Step 2
Parts needed - No. 47 QTY 4
Place the small angled bearers (No. 47)
into each corner as shown in the illustra-
tion.
Secure each of the frames in place using
2x90mm screws for each side of the
bearer, ensuring the framing remains
level.
Using the same method as in Step 1,
ensure the bearers are square by meas-
uring from corner to corner
8x90mm Screws
IMPORTANT: Pre-drill before xing screws.
47
Pre drill
hole
70mm
screw
Step 3 (See Pre-Assembly)
Parts needed - No. 29 QTY 2
No. 34 QTY 2
No. 35 QTY 1
Place the starter boards (No. 29) on to assem-
bled base frame along the longest sides and
place the rst three log boards (No. 34 & 35) in
the notches as shown.
*Ensure the notches at either end of each board
are ush and level with the ends of the
frame.
Once the boards are square, lift up the log board
(No. 34 & 35) and x each of the starter boards
to the frame by screwing through the notch into
the frame as shown in the illustration.
4x70mm Screws
34
35
IMPORTANT: Pre-drill before xing screws.
45
46
45
34
29
29
29
Rubber Mallet
may be required
to t parts.

Please retain product label and instructions for future reference
IMPORTANT: Pre-drill before xing screws.
Step 4
Parts needed - No. 30 QTY 6
No. 31 QTY 6
No. 33 QTY 6
No. 34 QTY 12
No. 35 QTY 6
Following the method shown in the
illustration, lay the rst 6 boards (No’s
30, 31, 33, 34 & 35).
Start by placing the front and back
boards, interlocking them with the
side boards. Then place the next side
boards, interlocking with the front and
back boards. Continue this method
until you have placed 6 boards on top
of the starter boards on each side, as
shown in the illustration.
This will create your rst level.
*Ensure that the boards are level and
ush with each other as you lay each
one.
Please Note: The short boards at the
side of the building (either side of
the door and window opening’s)
can be placed either side depending
on your needs.
31
30
33
34
34
35
Rubber Mallet
may be required
to t parts.
IMPORTANT : Pre-drill before xing screws.
11
9
Step 5
Parts Needed - No. 9 QTY 1
No. 10 QTY 1
No. 11 QTY 1
No. 12 QTY 1
Arrange the left, right, top & bottom door
frames (No’s. 9, 10, 11, & 12) onto a rm and
level surface. Secure the top and bottom
frames to the uprights using 2x80mm screw
per corner, ensuring the screws do NOT
protrude through the front of the door framing.
8x80mm Screws
Pre drill
hole
80mm
screw
The internal lip of the window
frame should be positioned on
the inside of the building.
10
10
12
12
P 6

P 7
Please retain product label and instructions for future reference
IMPORTANT: Pre-drill before xing screws.
13a
Pre drill
hole
30mm
screw
8
13
Step 6
Parts Needed - No. 8 QTY 1
No. 13 QTY 3
The Adjustable Door Hinge (No.13)
comes in three parts.
Fasten No. 13a into 13b as shown in the
illustartion.
It is important to t the doors
within the frames at this stage so that you
can establish the position of the hinges.
The hinges come in three parts.
Place the single door (No. 8) onto a at
surface and x the Adjustable door hinge
(No. 13c) to the door using 3x30mm
screws per hinge.
Fix 3 x Adjustable Door Hinges (No. 13 a &
b) into position onto the door frame using
4x30mm screws per hinge.
*Ensure the hinges are tted to the exter-
nal of the door frame so the doors open
outwards from the log cabin.
Locate the doors into the hinges ensuring
there is equal spacing on each side
between the doors and door frame, and
that the doors open and close freely with-
out restriction.
Remove the door from the framing after
tting.
*Ensure to screw into the framing and not
into the channel.
21x30mm Screws
a
b
13b
a
b
13
Step 7
To adjust and align your doors:
1. Lift up the doors to seperate the two
parts of the hinge.
2. Turn the rotating barrel (No.13a) in /
out to move the postion of the doors
either in or away from each other.
3. You can then place the door(s) back
on to the hinge and check whether they
require more / less adjustments, if
further adjustments are required repeat
number 2.
13a
Step 8
Once you have laid 6 log boards (on top of
the starter board) up the door section,
slide the assembled door frame (without
door) over the boards resting the frame
on top of the starter board.
Please refer to steps 5 to construct your
door frame.
*Please note: This image is for illustrative
purposes and may dier from your choice in
product (regarding door position).
Nevertheless the process of tting the door
frame is the same.
**Please Note: The short boards at the side
of the building (either side of the door and
window opening’s) can be placed either side

P 8
Please retain product label and instructions for future reference
Step 9
Parts needed - No. 31 QTY 12
No. 32 QTY6
No. 33 QTY 6
No. 34 QTY 12
No. 35 QTY 6
Following the same method
outlined in Pre-Assembly, lay
the next 6 boards (No’s. 31, 32,
33, 34 & 35 ) onto the log cabin
to create your second level.
*Ensure that the boards are
level and ush with each
other as you lay each one.
**Please Note: The short boards
placed to create the opening’s for
the doors & windows can be
placed either side depending on
your needs.
31
31
32
33
34
34
35
Rubber Mallet
may be required
to t parts.
Step 10
Parts Needed - No. 19 QTY 1
No. 20 QTY 1
No. 21 QTY 1
Arrange the left, right & top Garage door
frames (No’s. 19, 20, & 21) onto a level
surface. Secure the top frame to the
uprights using 2x80mm screw per
corner, ensuring the screws do NOT
protrude through the front of the door
framing.
4x80mm Screws
Pre drill
hole
80mm
screw
The internal lip of the door
frame should be positioned on
the inside of the building.
21
20
19
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
Step 11
Parts Needed - No. 17 QTY 1
No. 18 QTY 1
No. 23 QTY 6
It is important to t the doors within the frames at this stage so that you can
establish the position of the hinges. The hinges come in two parts.
Fasten six hinges (No. 23) to the door and the frame with the screws supplied
with the hinges. Make sure that the screws t evenly into the framing on the
otherside of the door. *Do not t the bottom 2 screws to the 2 bottom hinges
at this point. Fit the bottom 2 screws later when the frame is in position on
the log cabin.
The door and bottom hinges should sit just above the bottom of the framing,
as shown in the illustration.
The doors should t evenly within the framing. Make sure that there is an
equal 3mm spacing between the doors and the framing.
Remove Garage Doors from frame after tting.
CAUTION: THESE DOORS ARE EXTREMELY HEAVY!
IMPORTANT: Pre-drill before xing screws.
23
Ensure there is a gap between the bottom
of door and the bottom of the framing
18
17

P 9
Please retain product label and instructions for future reference
2
4
IMPORTANT : Pre-drill before xing screws.
Step 14
Parts Needed - No. 2 QTY 1
No. 3 QTY 1
No. 4 QTY 1
No. 5 QTY 1
Arrange the left, right, top & bottom window
frames (No’s. 2, 3, 4,& 5) onto a rm and level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the window framing.
8x80mm Screws
Pre drill
hole
80mm
screw 53
53
The internal lip of the window
frame should be positioned on
the inside of the building.
**Please Note: It is recommended that
you hang the Garage Doors at the end
of constructing this product..
Step 13
Following the same method, place the
already assembled garage door frame
(without the Garage Doors) inbetween
the short boards at the front of the
building ensuring the frame rests on
top of the bearers.
Once in place secure the frame to the
log boards, screwing through the frame
into the boards using 10x70mm screws.
There should be a 10mm gap between
the bottom of the door framing and the
underside of the oor bearers.
**Please Note: It is recommended that
you hang the Garage Doors at the end of
constructing this product.
10x70mm Screws
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
Rubber Mallet
may be required
to t parts. At this stage, x the 2 bottom
screws to the 2 bottom hinges.
Step 12
Once you have laid 12 log boards (on top of the
starter) up the door section, slide the assembled
door frame (without Garage Doors) over the
boards resting the frame on top of the starter
board (if you have not yet assembled the door
frame refer to step 10 & 11.)
*Please note: This image is for illustrative purposes
and may dier from your choice in product
(regarding door position). Nevertheless the
process of tting the door frame is the same.

P 10
Please retain product label and instructions for future reference
Pre drill
hole
30mm
screw
Step 15
Parts Needed - No. 1 QTY 1
No. 6 QTY 2
It is important to t the windows
within the frame at this stage so that
you can establish the position of the
hinges. The hinges come in two parts.
Position the window (No. 1) so that it
sits centrally within the window
frame. Fix the female part of the ag
hinge (No. 6) to the window using
4x30mm screws, attach the male part
of the ag hinge (No. 6) to the
window frame using 4x30mm screws
ensuring that the window can open
and close freely.
Remove the window from the frame
after tting.
*Ensure to attach the hinge to the
horizontal frame of the window*
16x30mm Screws
1
6
6
6
Step 17
Parts needed - No. 31 QTY 12
No. 32 QTY 6
No. 33 QTY 6
No. 34 QTY 12
No. 35 QTY 6
Following the same method
outlined in Pre-Assembly, lay the
remaining boards (No’s. 31, 32,
33, 35 & 38) onto the log cabin to
bring the board level to the top of
the window and door frames.
Fix the rest of the Garage Door
Frame by using 4x70mm screws
ajoing through the frame into the
end of the log boards.
*Ensure that the boards are level
and ush with each other as you
lay each one.
4x70mm Screws
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
31
31
32
33
34
34
35
Rubber Mallet
may be required
to t parts.
IMPORTANT: Pre-drill before xing screws.
Step 18
Parts needed - No. 33 QTY 1
No. 36 QTY 1
Following the same method
outlined in Pre-Assembly, lay
the last two boards (No’s. 33 &
36)onto the log cabin.
Once in position x by
screwing through the notches
as shown in the illustration.
*Ensure that the boards are
level and ush with each
other as you lay each one.
4x70mm Screws
Pre drill
hole
70mm
screw
33
36
Rubber Mallet
may be required
to t parts.
Step 16
Once you have laid the second
level of boards onto the log cabin
slide the windows (without main
window) between the smaller boards
and rest on to the longer board (if you
have not yet assembled the window
frames refer to step 14)
*Ensure the boards are level with
each end.
*Please note: This image is for
illustrative purposes and may
dier from your choice in product
(regarding window position).
Nevertheless the process of tting
the window is the same.
IMPORTANT : Pre-drill before xing screws.