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  9. Metabo TIG 170 AC/DC Manual

Metabo TIG 170 AC/DC Manual

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334 |
e.g. TIG 170 AC/DC
Smart intelligence
State-of-the-art processor
control for simple operation
and ideal welding results.
“S mark“
Approved for welding even in narrow spaces with
increased electrical risk. Automatic test function
with switch for testing the “S-wave”.
“HF ignition”
for contact-free ignition
of the TIG electric arc.
2/4-cycle control for
comfortable working.
Digital welding current indicator
with automatic nominal and
actual value changeover.
Electrode function
with switch and automa-
tic hot start, arc
force control and anti-
stick regulation for
perfect, even welding
results without
sticking.
Torch and earth cable
can be removed.
Infinitely adjustable second current
for protecting the material from
overheating.
Automatic finishing
device
Infinitely adjustable
welding current reduction
for a clean welded end.
Continuously
adjustable gas
post flow time
for perfect gas
management.
Sturdy metal housing
with protection class
IP 23C for safe use
in rough construction
site conditions.
Frequency control
during TIG AC welding can be
adjusted for a stable electric arc.
Balance control
during TIG AC welding can be adjusted
for ideal fusion penetration.
TIG WELDING SYSTEMS
SOME LIKE IT HOT.
The centrepiece of a TIG welding device is the optimum
ignition and control. That makes welding devices real
perfectionists: they can handle all metals from 0.3 mm
on with direct or alternating current, depending on the
material. Your advantage: They are so good at handling
the concentrated splash-free electric arc, that bother-
some reworking is now a thing of the past. Metabo wel-
ding systems are produced as highly dependable tools:
Only after successfully passing all air condition, dust
chamber and vibration tests and then being checked
again thoroughly, do they leave our factory.
| 335
WIG 170 DC
TIG WELDING SYSTEMS
Inert Gas
Welding System
WIG 170 DC
Inert Gas
Welding System
WIG 170 DC Set
WIG 170 DC Set
COMMON FEATURES

"Smart Intelligence": state-of-the-art processor control for easy
operation and ideal welding results

"HF ignition" for contact-free ignition of the TIG electric arc

2/4-cycle control for comfortable work

Outstanding ignition characteristics even with minimal
welding currents

Infinitely adjustable current rise time "Upslope" for even
heating up of the material

"Automatic finishing device": infinitiely adjustable welding
current reduction for optimum welded end

Continuously adjustable gas post flow time for perfect gas
management

Switchable electrode functions with automatic hot start,
anti-stick alternately with and without arc force regulation
for perfect, even welding results without sticking

Large, ergonomic and protected control elements for optimum
adjustment even with gloves

Digital welding current display with automatic nominal
and actual value changeover

Connection for optional hand or foot remote control

Temperature-dependent fan control: reduced fan noise,
dirt and energy consumption

Robust metal housing

Housing with protection class IP 23C for safe, rough
construction site application

"Multi-function shoulder strap": for light and practical
device transport

Removable torch and earth cable - Connection
via large cable bushes

Removable gas connection line for convenient transport

"S-mark": approved for welding even in narrow welding
spaces with increased electrical danger

CE-inspected
Type WIG 170 DC WIG 170 DC Set
Order no. 0021017100 0021917100
Comparative device characteristics
Mains voltage 230 V 230 V
Open circuit voltage 85 V 85 V
Infinitely variable setting range TIG 5 - 170 A 5 - 170 A
Infinitely variable setting range E 5 - 140 A 5 - 140 A
Maximum power input E/TIG 6 kVA/4,4 kVA 6 kVA/4,4 kVA
Maximum duty cycle E/TIG at 40°C 40 %/40 % 40 %/40 %
100% duty cycle E/TIG at 40°C 90 A/110 A 90 A/110 A
Weldable electrodes up to 3,25 mm 3,25 mm
Weldable material thickness 0,3 - 6 mm 0,3 - 6 mm
Fuse protection for 230 V T 16 A T 16 A
Dimensions L x W x H 400 x 210 x 240 mm 400 x 210 x 240 mm
Weight 11,4 kg 11,4 kg
Standard equipment Torch 4 m, earth cable 35 mm², 5 m,
pressure reducer with content
and flow manometer
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
336 |
WIG 170 AC/DC
TIG WELDING SYSTEMS
Comparative device characteristics
Mains voltage 230 V 230 V
Open circuit voltage 85 V 85 V
Infinitely variable setting range TIG 5 - 170 A 5 - 170 A
Infinitely variable setting range E 5 - 140 A 5 - 140 A
Maximum power input E/TIG 5,5 kVA/4,8 kVA 5,5 kVA/4,8 kVA
Maximum duty cycle E/TIG at 40°C 40 %/40 % 40 %/40 %
100% duty cycle E/TIG at 40°C 80 A/110 A 80 A/110 A
Weldable electrodes up to 3,25 mm 3,25 mm
Weldable material thickness 0,3 - 6 mm 0,3 - 6 mm
Fuse protection for 230 V T 16 A T 16 A
Dimensions L x W x H 480 x 260 x 320 mm 480 x 260 x 320 mm
Weight 22,1 kg 22,1 kg
Standard equipment Torch 4 m, earth cable 35 mm², 5 m,
pressure reducer with content
and flow manometer
Type WIG 170 AC/DC WIG 170 AC/DC Set
Order no. 0021017200 0021917200
COMMON FEATURES

"Smart Intelligence": state-of-the-art processor control
for easy operation and ideal welding results

"HF ignition" for contact-free ignition of the TIG electric arc

2/4-cycle control for comfortable work

Switchable lift arc function for safe TIG ignition in
computer-controlled systems

Outstanding ignition characteristics even with
minimal welding currents

Infinitely adjustable second current for protecting
the material from over-heating

"Automatic finishing device": infinitiely adjustable welding
current reduction for optimum welded end

Continuously adjustable gas post flow time for perfect gas
management

Frequency control during TIG-AC welding adjustable
for a stable electric arc

Balance control during TIG-AC welding adjustable
for ideal fusion penetration

Switchable electrode function with automatic hot start, arc force
and anti-stick for perfect, even welding results without sticking

Electrode function also with alternating current

Large, ergonomic and protected control elements for optimum
adjustment even with gloves

Digital welding current display with automatic nominal
and actual value changeover

Connection for optional hand or foot remote control

Temperature-dependent fan control: reduced fan noise,
dirt and energy consumption

Robust metal housing

Housing with protection class IP 23C for safe, rough
construction site application

"Multi-function shoulder strap": for light and practical
device transport

Removable torch and earth cable - Connection via large
cable bushes

Removable gas connection line for convenient transport

"S-mark": approved for welding even in narrow welding
spaces with increased electrical danger

Switchable automatic test function for testing the "S-mark"

CE-inspected
WIG 170 AC/DC
Set
Inert Gas
Welding System
WIG 170 AC/DC
Inert Gas
Welding System
WIG 170 AC/DC Set
| 337
FOR TIG WELDING SYSTEMS
Welding torches
Torch type Length
m
Suitable for Order no.
SR 26 4 WIG 170 DC,
WIG 170 AC/DC
0902019073
SR 26 8 WIG 170 DC,
WIG 170 AC/DC
0902019090
FOR TIG WELDING TORCH SR
Accessory box
Order no.
Accessory box SR 18/SR 26/26 V
Consisting of:
Tungsten electrode 1.6 x 175 mm,
green WP 20
Tungsten electrode 2.4 x 175 mm,
green WP 20
Tungsten electrode 3.2 x 175 mm,
green WP 20
Tungsten electrode 1.6 x 175 mm,
green WP 20
Tungsten electrode 2.4 x 175 mm,
green WP 20
Tungsten electrode 3.2 x 175 mm,
green WP 20
Clamping sleeve 1.6 mm
Clamping sleeve 2.4 mm
Clamping sleeve 3.2 mm
Clamping sleeve housing 1.6 mm
Clamping sleeve housing 2.4 mm
Clamping sleeve housing 3.2 mm
Ceramic gas nozzle size 5, Ø 8.0 mm
Ceramic gas nozzle size 6, Ø 9.5 mm
Ceramic gas nozzle size 7, Ø 11.0 mm
Torch cap long
Torch cap short
Carry case
0902014500
Clamping sleeves
Diameter
mm
Suitable for Order no.
1 SR 17/18/26 1327127078
1,6 SR 17/18/26 1327127086
2,4 SR 17/18/26 1327127094
3,2 SR 17/18/26 1327135429
4 SR 17/18/26 1327148423
Clamping sleeve housing
Diameter
mm
Suitable for Order no.
1 SR 17/18/26 1327127132
1,6 SR 17/18/26 1327127140
2,4 SR 17/18/26 1327127159
3,2 SR 17/18/26 1327135410
4 SR 17/18/26 1327148431
Ceramic gas nozzles
Size Diameter
mm
Version Suitable for Order no.
Size 4 6,5 Long SR 17/18/26 1327180505
Size 5 8 Long SR 17/18/26 1327127876
Size 6 9,5 Long SR 17/18/26 1327127175
Size 7 11 Long SR 17/18/26 1327127884
Size 8 12,5 Long SR 17/18/26 1327135402
Torch caps
Version Suitable for Order no.
Long SR 17/18/26 1327127230
Short SR 17/18/26 1327127248
ACCESSORIES FOR TIG WELDING SYSTEMS
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
338 |
ACCESSORIES FOR TIG WELDING SYSTEMS
FOR TIG WELDING TORCH MISTRAL
Accessory box
Order no.
Accessory box MISTRAL/
TORNADO
Consisting of:
Tungsten electrode
1.6 mmX175 mm, grey WC 20
Tungsten electrode
2.4 mmX175 mm, grey WC 20
Tungsten electrode
3.2 mmX175 mm, grey WC 20
Tungsten electrode
4.0 mmX175 mm, grey WC 20
Rod holder 1.6 mm
Rod holder 2.4 mm
Rod holder 3.2 mm
Rod holder 4.0 mm
Ceramic gas nozzle
size 7.5 Ø 7.5 mm
Ceramic gas nozzle
size 10 Ø 10.0 mm
Ceramic gas nozzle
size 13 Ø 13.0 mm
Torch cap long
Torch cap short
Carry case
0902019316
Rod holder
Diameter
mm
Version Suitable for Order no.
1,6 Long Mistral/Tornado 1327618225
2,4 Long Mistral/Tornado 1327618233
3,2 Long Mistral/Tornado 1327618241
4 Long Mistral/Tornado 1327618292
1,6 Short Mistral/Tornado 1327618250
2,4 Short Mistral/Tornado 1327618268
3,2 Short Mistral/Tornado 1327618276
4 Short Mistral/Tornado 1327618284
Ceramic gas nozzles
Size Diameter
mm
Version Suitable for Order no.
Size 7.5 7,5 Long Mistral/Tornado 1327618306
Size 10 10 Long Mistral/Tornado 1327618314
Size 13 13 Long Mistral/Tornado 1327618322
Size 16 16 Long Mistral/Tornado 1327618330
Size 7.5 7,5 Short Mistral/Tornado 1327618349
Size 10 10 Short Mistral/Tornado 1327618357
Size 13 13 Short Mistral/Tornado 1327618365
Torch caps
Version Suitable for Order no.
Short Mistral/Tornado 1327618390
Long Mistral/Tornado 1327618403
OTHER ACCESSORIES FOR
TIG WELDING SYSTEMS
Order no.
Hand remote control
Cable length: 5 m
0902014829
Cable length
m
Version Order no.
Foot remote control
5 Aluminium 0902019391
Order no.
Welding site
equipment no. 7
Consisting of
welding cable,
earth cable,
welding shield,
wire brush and
deslagging hammer
Cable diameter: 25 mm²
Length: 3 m
Suitable for: WIG 170 DC,
WIG 170 AC/DC
1327022381
Maximum welding current
A
Order no.
Earth clamps
200 0902027467
400 0902027475
Rod holder
200 0902027440
300 0902027459
Cable
diameter
mm²
Length
m
Suitable for Order no.
Earth cable
25 3 WIG 170 DC,
WIG 170 AC/DC
0902008365
Electrode cable
35 3 WIG 170 DC,
WIG 170 AC/DC
0902007180
Other accessories
for welding systems
See page 346/347
Tungsten electrodes
See page 347
Stick electrodes
See page 347
| 339
MIG/MAG WELDING SYSTEMS
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
GIVE THEM SOME GAS.
Simple handling and excellent thin sheet properties – tho-
se are the advantages of MIG/MAG welding. Depending
on the material, various gases are supplied. You can use
MIG (Metal Inert Gas) to process aluminium and alumini-
um alloys without problems. The MAG (Metal Active Gas)
method is suitable for construction, tank and pipe steel
from approx. 0.5 mm on as well as for stainless steel and
high alloy steel. A welding system for high demands – our
engineers have taken everything into consideration: from
the adjustable burn back time to the multi-handle for the
simple transportation of the device.
e.g. MIG/MAG 250/60 XT
“S mark“
Approved for welding even
in narrow spaces with
increased electrical risk.
Smart intelligence
State-of-the-art processor
control for simple operation
and ideal welding results.
Gasless and currentless
welding wire threading
– convenient, without loss of gas and
safe. 2/4-cycle control for practical
operation.
Adjustable automatic dot welding
option for even welding results.
Rough and fine levels
for perfect adjustment
to the material.
230 V three-wire electrical
socket with switch
– ideal for connecting
an angular grinder etc.
Rubber-coated storage surface
– practical for accessories.
Multi-handle
for the easy transporta-
tion of the device and
the practical storage
of the welding site
equipment.
Robust welded housing
construction (chassis).
Vertical wire
roller guide
with angular torch
and wire outlet
for ideal and even
wire transport.
Large device transport
wheels for easy and
safe transport.
Torch and earth cable
can be removed.
5-year warranty on
main transformer.
340 |
MIG/MAG 160MIG/MAG 140
MIG/MAG WELDING SYSTEMS
Comparative device characteristics
Mains voltage 230 V 230 V
Maximum power input at 230 V 5,1 kVA 5,3 kVA
Setting range (230 V) 30 - 140 A 30 - 160 A
Regulation 4 levels 4 levels
Weldable wire 0,6 - 0,8 mm 0,6 - 0,8 mm
Weldable material thickness 0,5 - 3 mm 0,5 - 4 mm
Maximum duty cycle at 25 °C 7 % 15 %
Maximum duty cycle at 40 °C 4 % 8 %
100% duty cycle at 25 °C 35 A
100% duty cycle at 40 °C 20 A
Fuse protection for 230 V T 16 A T 16 A
Dimensions L x W x H 590 x 260 x 420 mm 590 x 260 x 420 mm
Weight 21 kg 26,5 kg
Standard equipment Torch SB 14/2 m fixed connection, earth cable,
pressure reducer without manometer
Torch SB 14/2 m fixed connection, earth cable,
pressure reducer without manometer
Type MIG/MAG 140 MIG/MAG 160
Order no. 0271071507 0271071701
COMMON FEATURES

Large control elements for optimum adjustment

Copper coil with heat protection for long service life

Welding wire holder for 0.8 kg and 5 kg rolls

Mobile for easy transportation

Variable gas bottle holder

"S-mark": approved for welding in narrow welding
spaces with increased electrical danger

5 year warranty on main transformer

CE-inspected
Inert Gas
Welding System
MIG/MAG 140
Inert Gas
Welding System
MIG/MAG 160
....5 year warranty
on main transformer
| 341
MIG/MAG
150/20 XT
Comparative device characteristics
Mains voltage 230 V 230 V
Maximum power input at 230 V 5,8 kVA 5,8 kVA
Setting range (230 V) 30 - 150 A 30 - 150 A
Regulation 6 levels 6 levels
Weldable wire 0,6 - 0,8 mm 0,6 - 0,8 mm
Weldable material thickness 0,5 - 5 mm 0,5 - 5 mm
Maximum duty cycle at 25 °C 20 % 20 %
Maximum duty cycle at 40 °C 15 % 15 %
100% duty cycle at 25 °C 50 A 50 A
100% duty cycle at 40 °C 50 A 50 A
Fuse protection for 230 V T 16 A T 16 A
Dimensions L x W x H 854 x 338 x 782 mm 854 x 338 x 782 mm
Weight 59,5 kg 59,5 kg
Standard equipment Torch SB 14/3 m fixed connection,
earth cable, protective shield, wire brush,
torch spray, pressure reducer with content
and flow manometer
Torch SB 14/3 m fixed connection,
earth cable, protective shield, wire brush,
torch spray, pressure reducer with
content and flow manometer, welding
wire 0.8 mm/5 kg (G3Si1), adapter for 5 kg,
gas bottle 10 litres mixed gas
Type MIG/MAG 150/20 XT MIG/MAG 150/20 XT Set
Order no. 0021031700 0021901700
COMMON FEATURES

"Smart Intelligence": state-of-the-art processor control
for easy operation and ideal welding results

Gasless and currentless welding wire threading - comfortable,
gas-loss-free and safe

Soft start for easy electric arc start

Adjustable burn back time for practical electric arc restart

2/4-cycle control for practical operation

Adjustable automatic point system for even welding results

Large, ergonomic and protected control elements
for optimum adjustment even with gloves

Electronics dust-prooffor rough applications

Metal wire feed for safe wire transport

Vertical wire roller guide with straight torch and
wire outlet for optimum and even wire transport

"Cooling duct": high duty cycle due to optimum cooling

Robust welding housing construction (chassis)

"Multigriff": for easy transportation of device and
practical storage of welding site equipment

Large device transport wheels for easy and safe transport

Rubber-coated storage area - practical for accessories

Variable gas bottle holder

Removable torch and earth cable

"S-mark": approved for welding in narrow welding
spaces with increased electrical danger

5 year warranty on main transformer

CE-inspected
MIG/MAG
150/20 XT Set
Inert Gas
Welding System
MIG/MAG 150/20 XT
Inert Gas
Welding System
MIG/MAG 150/20 XT Set
....5 year warranty
on main transformer
MIG/MAG WELDING SYSTEMS
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
342 |
MIG/MAG
170/30 XTC
Comparative device characteristics
Mains voltage 230/400 V 230/400 V
Maximum power input at 400 V 6,7 kVA 6,7 kVA
Setting range (400 V) 60 - 170 A 60 - 170 A
Regulation 6 levels each 6 levels each
Weldable wire 0,6 - 0,8 mm 0,6 - 0,8 mm
Weldable material thickness 0,5 - 6 mm 0,5 - 6 mm
Maximum duty cycle at 25 °C 30 % 30 %
Maximum duty cycle at 40 °C 20 % 20 %
100% duty cycle at 25 °C 90 A 90 A
100% duty cycle at 40 °C 60 A 60 A
Fuse protection for 400 V T 16 A T 16 A
Dimensions L x W x H 854 x 338 x 782 mm 854 x 338 x 782 mm
Weight 68,5 kg 68,5 kg
Standard equipment Torch SB 15/3 m, earth cable,
protective shield, wire brush, torch spray,
pressure reducer with content and flow
manometer, connection adapter 230 V/400 V
Torch SB 15/3 m, earth cable,
protective shield, wire brush, torch spray,
pressure reducer with content and flow
manometer, connection adapter 230 V/400 V,
welding wire 0.8 mm/5 kg (G3Si1), adapter
for 5 kg, gas bottle 10 litres mixed gas
Type MIG/MAG 170/30 XTC MIG/MAG 170/30 XTC Set
Order no. 0021031900 0021901900
COMMON FEATURES
MIG/MAG
170/30 XTC Set
Inert Gas Welding System
MIG/MAG 170/30 XTC
Inert Gas Welding System
MIG/MAG 170/30 XTC Set
MIG/MAG WELDING SYSTEMS
....5 year warranty
on main transformer

"Smart Intelligence": state-of-the-art processor control
for easy operation and ideal welding results

Gasless and currentless welding wire threading - comfortable,
gas-loss-free and safe

Soft start for easy electric arc start

Adjustable burn back time for practical electric arc restart

2/4-cycle control for practical operation

Adjustable automatic point system for even welding results

Large, ergonomic and protected control elements
for optimum adjustment even with gloves

Electronics dust-proof rough applications

Unique: switchable three-wire electrical socket 230 V -
ideal for angle grinder etc.

Metal 2-roller wire feed for safe wire transport even with
long hose packets

Vertical wire roller guide with angular torch and wire
outlet for optimum and even wire transport

Operation at 230 V and 400 V for universal use

"Cooling duct": high duty cycle due to optimum cooling

Robust welding housing construction (chassis)

"Multigriff": for easy transportation of device and practical
storage of welding site equipment

Large device transport wheels for easy and safe transport

Rubber-coated storage area - practical for accessories

Variable gas bottle holder

Removable torch and earth cable

"S-mark": approved for welding in narrow welding
spaces with increased electrical danger

5 year warranty on main transformer

CE-inspected
| 343
MIG/MAG
200/40 XT
Comparative device characteristics
Mains voltage 400 V 400 V
Maximum power input at 400 V 7 kVA 7 kVA
Setting range (400 V) 30 - 200 A 30 - 200 A
Regulation 2 x 6 levels 2 x 6 levels
Weldable wire 0,6 - 1 mm 0,6 - 1 mm
Weldable material thickness 0,5 - 8 mm 0,5 - 8 mm
Maximum duty cycle at 25 °C 40 % 40 %
Maximum duty cycle at 40 °C 30 % 30 %
100% duty cycle at 25 °C 120 A 120 A
100% duty cycle at 40 °C 100 A 100 A
Fuse protection for 400 V T 16 A T 16 A
Dimensions L x W x H 954 x 384 x 882 mm 954 x 384 x 882 mm
Weight 91 kg 91 kg
Standard equipment Torch SB 25/3 m, earth cable,
protective shield, wire brush, torch spray,
pressure reducer with content and
flow manometer
Torch SB 25/3 m, earth cable, protective
shield, wire brush, torch spray, pressure
reducer with content and flow manometer,
welding wire 0.8 mm/5 kg (G3Si1), adapter
for 5 kg, gas bottle 10 litres mixed gas
Type MIG/MAG 200/40 XT MIG/MAG 200/40 XT Set
Order no. 0021032200 0021902200
COMMON FEATURES

"Smart Intelligence": state-of-the-art processor control
for easy operation and ideal welding results

Gasless and currentless welding wire threading -
comfortable, gas-loss-free and safe

Soft start for easy electric arc start

Adjustable burn back time for practical electric arc restart

2/4-cycle control for practical operation

Adjustable automatic point system for even welding results

Large, ergonomic and protected control elements
for optimum adjustment even with gloves

Electronics dust-proof rough applications

Unique: switchable three-wire electrical socket 230 V -
ideal for angle grinder etc.

Metal 2-roller wire feed for safe wire transport even
with long hose packets

Rough and fine levels for optimum material adjustment

Vertical wire roller guide with angular torch and wire
outlet for optimum and even wire transport

"Cooling duct": high duty cycle due to optimum cooling

Robust welding housing construction (chassis)

"Multigriff": for easy transportation of device and practical
storage of welding site equipment

Large device transport wheels for easy and safe transport

Rubber-coated storage area - practical for accessories

Variable gas bottle holder

Removable torch and earth cable

"S-mark": approved for welding in narrow welding
spaces with increased electrical danger

5 year warranty on main transformer

CE-inspected
MIG/MAG
200/40 XT Set
Inert Gas Welding System
MIG/MAG 200/40 XT
Inert Gas Welding System
MIG/MAG 200/40 XT Set
MIG/MAG WELDING SYSTEMS
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
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