manuals.online logo
Brands
  1. Home
  2. •
  3. Brands
  4. •
  5. Metabo
  6. •
  7. Welding System
  8. •
  9. Metabo TIG 170 AC/DC Manual

Metabo TIG 170 AC/DC Manual

334 |
e.g. TIG 170 AC/DC
Smart intelligence
State-of-the-art processor
control for simple operation
and ideal welding results.
“S mark“
Approved for welding even in narrow spaces with
increased electrical risk. Automatic test function
with switch for testing the “S-wave”.
“HF ignition”
for contact-free ignition
of the TIG electric arc.
2/4-cycle control for
comfortable working.
Digital welding current indicator
with automatic nominal and
actual value changeover.
Electrode function
with switch and automa-
tic hot start, arc
force control and anti-
stick regulation for
perfect, even welding
results without
sticking.
Torch and earth cable
can be removed.
Infinitely adjustable second current
for protecting the material from
overheating.
Automatic finishing
device
Infinitely adjustable
welding current reduction
for a clean welded end.
Continuously
adjustable gas
post flow time
for perfect gas
management.
Sturdy metal housing
with protection class
IP 23C for safe use
in rough construction
site conditions.
Frequency control
during TIG AC welding can be
adjusted for a stable electric arc.
Balance control
during TIG AC welding can be adjusted
for ideal fusion penetration.
TIG WELDING SYSTEMS
SOME LIKE IT HOT.
The centrepiece of a TIG welding device is the optimum
ignition and control. That makes welding devices real
perfectionists: they can handle all metals from 0.3 mm
on with direct or alternating current, depending on the
material. Your advantage: They are so good at handling
the concentrated splash-free electric arc, that bother-
some reworking is now a thing of the past. Metabo wel-
ding systems are produced as highly dependable tools:
Only after successfully passing all air condition, dust
chamber and vibration tests and then being checked
again thoroughly, do they leave our factory.
| 335
WIG 170 DC
TIG WELDING SYSTEMS
Inert Gas
Welding System
WIG 170 DC
Inert Gas
Welding System
WIG 170 DC Set
WIG 170 DC Set
COMMON FEATURES

"Smart Intelligence": state-of-the-art processor control for easy
operation and ideal welding results

"HF ignition" for contact-free ignition of the TIG electric arc

2/4-cycle control for comfortable work

Outstanding ignition characteristics even with minimal
welding currents

Infinitely adjustable current rise time "Upslope" for even
heating up of the material

"Automatic finishing device": infinitiely adjustable welding
current reduction for optimum welded end

Continuously adjustable gas post flow time for perfect gas
management

Switchable electrode functions with automatic hot start,
anti-stick alternately with and without arc force regulation
for perfect, even welding results without sticking

Large, ergonomic and protected control elements for optimum
adjustment even with gloves

Digital welding current display with automatic nominal
and actual value changeover

Connection for optional hand or foot remote control

Temperature-dependent fan control: reduced fan noise,
dirt and energy consumption

Robust metal housing

Housing with protection class IP 23C for safe, rough
construction site application

"Multi-function shoulder strap": for light and practical
device transport

Removable torch and earth cable - Connection
via large cable bushes

Removable gas connection line for convenient transport

"S-mark": approved for welding even in narrow welding
spaces with increased electrical danger

CE-inspected
Type WIG 170 DC WIG 170 DC Set
Order no. 0021017100 0021917100
Comparative device characteristics
Mains voltage 230 V 230 V
Open circuit voltage 85 V 85 V
Infinitely variable setting range TIG 5 - 170 A 5 - 170 A
Infinitely variable setting range E 5 - 140 A 5 - 140 A
Maximum power input E/TIG 6 kVA/4,4 kVA 6 kVA/4,4 kVA
Maximum duty cycle E/TIG at 40°C 40 %/40 % 40 %/40 %
100% duty cycle E/TIG at 40°C 90 A/110 A 90 A/110 A
Weldable electrodes up to 3,25 mm 3,25 mm
Weldable material thickness 0,3 - 6 mm 0,3 - 6 mm
Fuse protection for 230 V T 16 A T 16 A
Dimensions L x W x H 400 x 210 x 240 mm 400 x 210 x 240 mm
Weight 11,4 kg 11,4 kg
Standard equipment Torch 4 m, earth cable 35 mm², 5 m,
pressure reducer with content
and flow manometer
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
336 |
WIG 170 AC/DC
TIG WELDING SYSTEMS
Comparative device characteristics
Mains voltage 230 V 230 V
Open circuit voltage 85 V 85 V
Infinitely variable setting range TIG 5 - 170 A 5 - 170 A
Infinitely variable setting range E 5 - 140 A 5 - 140 A
Maximum power input E/TIG 5,5 kVA/4,8 kVA 5,5 kVA/4,8 kVA
Maximum duty cycle E/TIG at 40°C 40 %/40 % 40 %/40 %
100% duty cycle E/TIG at 40°C 80 A/110 A 80 A/110 A
Weldable electrodes up to 3,25 mm 3,25 mm
Weldable material thickness 0,3 - 6 mm 0,3 - 6 mm
Fuse protection for 230 V T 16 A T 16 A
Dimensions L x W x H 480 x 260 x 320 mm 480 x 260 x 320 mm
Weight 22,1 kg 22,1 kg
Standard equipment Torch 4 m, earth cable 35 mm², 5 m,
pressure reducer with content
and flow manometer
Type WIG 170 AC/DC WIG 170 AC/DC Set
Order no. 0021017200 0021917200
COMMON FEATURES

"Smart Intelligence": state-of-the-art processor control
for easy operation and ideal welding results

"HF ignition" for contact-free ignition of the TIG electric arc

2/4-cycle control for comfortable work

Switchable lift arc function for safe TIG ignition in
computer-controlled systems

Outstanding ignition characteristics even with
minimal welding currents

Infinitely adjustable second current for protecting
the material from over-heating

"Automatic finishing device": infinitiely adjustable welding
current reduction for optimum welded end

Continuously adjustable gas post flow time for perfect gas
management

Frequency control during TIG-AC welding adjustable
for a stable electric arc

Balance control during TIG-AC welding adjustable
for ideal fusion penetration

Switchable electrode function with automatic hot start, arc force
and anti-stick for perfect, even welding results without sticking

Electrode function also with alternating current

Large, ergonomic and protected control elements for optimum
adjustment even with gloves

Digital welding current display with automatic nominal
and actual value changeover

Connection for optional hand or foot remote control

Temperature-dependent fan control: reduced fan noise,
dirt and energy consumption

Robust metal housing

Housing with protection class IP 23C for safe, rough
construction site application

"Multi-function shoulder strap": for light and practical
device transport

Removable torch and earth cable - Connection via large
cable bushes

Removable gas connection line for convenient transport

"S-mark": approved for welding even in narrow welding
spaces with increased electrical danger

Switchable automatic test function for testing the "S-mark"

CE-inspected
WIG 170 AC/DC
Set
Inert Gas
Welding System
WIG 170 AC/DC
Inert Gas
Welding System
WIG 170 AC/DC Set
| 337
FOR TIG WELDING SYSTEMS
Welding torches
Torch type Length
m
Suitable for Order no.
SR 26 4 WIG 170 DC,
WIG 170 AC/DC
0902019073
SR 26 8 WIG 170 DC,
WIG 170 AC/DC
0902019090
FOR TIG WELDING TORCH SR
Accessory box
Order no.
Accessory box SR 18/SR 26/26 V
Consisting of:
Tungsten electrode 1.6 x 175 mm,
green WP 20
Tungsten electrode 2.4 x 175 mm,
green WP 20
Tungsten electrode 3.2 x 175 mm,
green WP 20
Tungsten electrode 1.6 x 175 mm,
green WP 20
Tungsten electrode 2.4 x 175 mm,
green WP 20
Tungsten electrode 3.2 x 175 mm,
green WP 20
Clamping sleeve 1.6 mm
Clamping sleeve 2.4 mm
Clamping sleeve 3.2 mm
Clamping sleeve housing 1.6 mm
Clamping sleeve housing 2.4 mm
Clamping sleeve housing 3.2 mm
Ceramic gas nozzle size 5, Ø 8.0 mm
Ceramic gas nozzle size 6, Ø 9.5 mm
Ceramic gas nozzle size 7, Ø 11.0 mm
Torch cap long
Torch cap short
Carry case
0902014500
Clamping sleeves
Diameter
mm
Suitable for Order no.
1 SR 17/18/26 1327127078
1,6 SR 17/18/26 1327127086
2,4 SR 17/18/26 1327127094
3,2 SR 17/18/26 1327135429
4 SR 17/18/26 1327148423
Clamping sleeve housing
Diameter
mm
Suitable for Order no.
1 SR 17/18/26 1327127132
1,6 SR 17/18/26 1327127140
2,4 SR 17/18/26 1327127159
3,2 SR 17/18/26 1327135410
4 SR 17/18/26 1327148431
Ceramic gas nozzles
Size Diameter
mm
Version Suitable for Order no.
Size 4 6,5 Long SR 17/18/26 1327180505
Size 5 8 Long SR 17/18/26 1327127876
Size 6 9,5 Long SR 17/18/26 1327127175
Size 7 11 Long SR 17/18/26 1327127884
Size 8 12,5 Long SR 17/18/26 1327135402
Torch caps
Version Suitable for Order no.
Long SR 17/18/26 1327127230
Short SR 17/18/26 1327127248
ACCESSORIES FOR TIG WELDING SYSTEMS
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
338 |
ACCESSORIES FOR TIG WELDING SYSTEMS
FOR TIG WELDING TORCH MISTRAL
Accessory box
Order no.
Accessory box MISTRAL/
TORNADO
Consisting of:
Tungsten electrode
1.6 mmX175 mm, grey WC 20
Tungsten electrode
2.4 mmX175 mm, grey WC 20
Tungsten electrode
3.2 mmX175 mm, grey WC 20
Tungsten electrode
4.0 mmX175 mm, grey WC 20
Rod holder 1.6 mm
Rod holder 2.4 mm
Rod holder 3.2 mm
Rod holder 4.0 mm
Ceramic gas nozzle
size 7.5 Ø 7.5 mm
Ceramic gas nozzle
size 10 Ø 10.0 mm
Ceramic gas nozzle
size 13 Ø 13.0 mm
Torch cap long
Torch cap short
Carry case
0902019316
Rod holder
Diameter
mm
Version Suitable for Order no.
1,6 Long Mistral/Tornado 1327618225
2,4 Long Mistral/Tornado 1327618233
3,2 Long Mistral/Tornado 1327618241
4 Long Mistral/Tornado 1327618292
1,6 Short Mistral/Tornado 1327618250
2,4 Short Mistral/Tornado 1327618268
3,2 Short Mistral/Tornado 1327618276
4 Short Mistral/Tornado 1327618284
Ceramic gas nozzles
Size Diameter
mm
Version Suitable for Order no.
Size 7.5 7,5 Long Mistral/Tornado 1327618306
Size 10 10 Long Mistral/Tornado 1327618314
Size 13 13 Long Mistral/Tornado 1327618322
Size 16 16 Long Mistral/Tornado 1327618330
Size 7.5 7,5 Short Mistral/Tornado 1327618349
Size 10 10 Short Mistral/Tornado 1327618357
Size 13 13 Short Mistral/Tornado 1327618365
Torch caps
Version Suitable for Order no.
Short Mistral/Tornado 1327618390
Long Mistral/Tornado 1327618403
OTHER ACCESSORIES FOR
TIG WELDING SYSTEMS
Order no.
Hand remote control
Cable length: 5 m
0902014829
Cable length
m
Version Order no.
Foot remote control
5 Aluminium 0902019391
Order no.
Welding site
equipment no. 7
Consisting of
welding cable,
earth cable,
welding shield,
wire brush and
deslagging hammer
Cable diameter: 25 mm²
Length: 3 m
Suitable for: WIG 170 DC,
WIG 170 AC/DC
1327022381
Maximum welding current
A
Order no.
Earth clamps
200 0902027467
400 0902027475
Rod holder
200 0902027440
300 0902027459
Cable
diameter
mm²
Length
m
Suitable for Order no.
Earth cable
25 3 WIG 170 DC,
WIG 170 AC/DC
0902008365
Electrode cable
35 3 WIG 170 DC,
WIG 170 AC/DC
0902007180
Other accessories
for welding systems
See page 346/347
Tungsten electrodes
See page 347
Stick electrodes
See page 347
| 339
MIG/MAG WELDING SYSTEMS
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
GIVE THEM SOME GAS.
Simple handling and excellent thin sheet properties – tho-
se are the advantages of MIG/MAG welding. Depending
on the material, various gases are supplied. You can use
MIG (Metal Inert Gas) to process aluminium and alumini-
um alloys without problems. The MAG (Metal Active Gas)
method is suitable for construction, tank and pipe steel
from approx. 0.5 mm on as well as for stainless steel and
high alloy steel. A welding system for high demands – our
engineers have taken everything into consideration: from
the adjustable burn back time to the multi-handle for the
simple transportation of the device.
e.g. MIG/MAG 250/60 XT
“S mark“
Approved for welding even
in narrow spaces with
increased electrical risk.
Smart intelligence
State-of-the-art processor
control for simple operation
and ideal welding results.
Gasless and currentless
welding wire threading
– convenient, without loss of gas and
safe. 2/4-cycle control for practical
operation.
Adjustable automatic dot welding
option for even welding results.
Rough and fine levels
for perfect adjustment
to the material.
230 V three-wire electrical
socket with switch
– ideal for connecting
an angular grinder etc.
Rubber-coated storage surface
– practical for accessories.
Multi-handle
for the easy transporta-
tion of the device and
the practical storage
of the welding site
equipment.
Robust welded housing
construction (chassis).
Vertical wire
roller guide
with angular torch
and wire outlet
for ideal and even
wire transport.
Large device transport
wheels for easy and
safe transport.
Torch and earth cable
can be removed.
5-year warranty on
main transformer.
340 |
MIG/MAG 160MIG/MAG 140
MIG/MAG WELDING SYSTEMS
Comparative device characteristics
Mains voltage 230 V 230 V
Maximum power input at 230 V 5,1 kVA 5,3 kVA
Setting range (230 V) 30 - 140 A 30 - 160 A
Regulation 4 levels 4 levels
Weldable wire 0,6 - 0,8 mm 0,6 - 0,8 mm
Weldable material thickness 0,5 - 3 mm 0,5 - 4 mm
Maximum duty cycle at 25 °C 7 % 15 %
Maximum duty cycle at 40 °C 4 % 8 %
100% duty cycle at 25 °C 35 A
100% duty cycle at 40 °C 20 A
Fuse protection for 230 V T 16 A T 16 A
Dimensions L x W x H 590 x 260 x 420 mm 590 x 260 x 420 mm
Weight 21 kg 26,5 kg
Standard equipment Torch SB 14/2 m fixed connection, earth cable,
pressure reducer without manometer
Torch SB 14/2 m fixed connection, earth cable,
pressure reducer without manometer
Type MIG/MAG 140 MIG/MAG 160
Order no. 0271071507 0271071701
COMMON FEATURES

Large control elements for optimum adjustment

Copper coil with heat protection for long service life

Welding wire holder for 0.8 kg and 5 kg rolls

Mobile for easy transportation

Variable gas bottle holder

"S-mark": approved for welding in narrow welding
spaces with increased electrical danger

5 year warranty on main transformer

CE-inspected
Inert Gas
Welding System
MIG/MAG 140
Inert Gas
Welding System
MIG/MAG 160
....5 year warranty
on main transformer
| 341
MIG/MAG
150/20 XT
Comparative device characteristics
Mains voltage 230 V 230 V
Maximum power input at 230 V 5,8 kVA 5,8 kVA
Setting range (230 V) 30 - 150 A 30 - 150 A
Regulation 6 levels 6 levels
Weldable wire 0,6 - 0,8 mm 0,6 - 0,8 mm
Weldable material thickness 0,5 - 5 mm 0,5 - 5 mm
Maximum duty cycle at 25 °C 20 % 20 %
Maximum duty cycle at 40 °C 15 % 15 %
100% duty cycle at 25 °C 50 A 50 A
100% duty cycle at 40 °C 50 A 50 A
Fuse protection for 230 V T 16 A T 16 A
Dimensions L x W x H 854 x 338 x 782 mm 854 x 338 x 782 mm
Weight 59,5 kg 59,5 kg
Standard equipment Torch SB 14/3 m fixed connection,
earth cable, protective shield, wire brush,
torch spray, pressure reducer with content
and flow manometer
Torch SB 14/3 m fixed connection,
earth cable, protective shield, wire brush,
torch spray, pressure reducer with
content and flow manometer, welding
wire 0.8 mm/5 kg (G3Si1), adapter for 5 kg,
gas bottle 10 litres mixed gas
Type MIG/MAG 150/20 XT MIG/MAG 150/20 XT Set
Order no. 0021031700 0021901700
COMMON FEATURES

"Smart Intelligence": state-of-the-art processor control
for easy operation and ideal welding results

Gasless and currentless welding wire threading - comfortable,
gas-loss-free and safe

Soft start for easy electric arc start

Adjustable burn back time for practical electric arc restart

2/4-cycle control for practical operation

Adjustable automatic point system for even welding results

Large, ergonomic and protected control elements
for optimum adjustment even with gloves

Electronics dust-prooffor rough applications

Metal wire feed for safe wire transport

Vertical wire roller guide with straight torch and
wire outlet for optimum and even wire transport

"Cooling duct": high duty cycle due to optimum cooling

Robust welding housing construction (chassis)

"Multigriff": for easy transportation of device and
practical storage of welding site equipment

Large device transport wheels for easy and safe transport

Rubber-coated storage area - practical for accessories

Variable gas bottle holder

Removable torch and earth cable

"S-mark": approved for welding in narrow welding
spaces with increased electrical danger

5 year warranty on main transformer

CE-inspected
MIG/MAG
150/20 XT Set
Inert Gas
Welding System
MIG/MAG 150/20 XT
Inert Gas
Welding System
MIG/MAG 150/20 XT Set
....5 year warranty
on main transformer
MIG/MAG WELDING SYSTEMS
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
342 |
MIG/MAG
170/30 XTC
Comparative device characteristics
Mains voltage 230/400 V 230/400 V
Maximum power input at 400 V 6,7 kVA 6,7 kVA
Setting range (400 V) 60 - 170 A 60 - 170 A
Regulation 6 levels each 6 levels each
Weldable wire 0,6 - 0,8 mm 0,6 - 0,8 mm
Weldable material thickness 0,5 - 6 mm 0,5 - 6 mm
Maximum duty cycle at 25 °C 30 % 30 %
Maximum duty cycle at 40 °C 20 % 20 %
100% duty cycle at 25 °C 90 A 90 A
100% duty cycle at 40 °C 60 A 60 A
Fuse protection for 400 V T 16 A T 16 A
Dimensions L x W x H 854 x 338 x 782 mm 854 x 338 x 782 mm
Weight 68,5 kg 68,5 kg
Standard equipment Torch SB 15/3 m, earth cable,
protective shield, wire brush, torch spray,
pressure reducer with content and flow
manometer, connection adapter 230 V/400 V
Torch SB 15/3 m, earth cable,
protective shield, wire brush, torch spray,
pressure reducer with content and flow
manometer, connection adapter 230 V/400 V,
welding wire 0.8 mm/5 kg (G3Si1), adapter
for 5 kg, gas bottle 10 litres mixed gas
Type MIG/MAG 170/30 XTC MIG/MAG 170/30 XTC Set
Order no. 0021031900 0021901900
COMMON FEATURES
MIG/MAG
170/30 XTC Set
Inert Gas Welding System
MIG/MAG 170/30 XTC
Inert Gas Welding System
MIG/MAG 170/30 XTC Set
MIG/MAG WELDING SYSTEMS
....5 year warranty
on main transformer

"Smart Intelligence": state-of-the-art processor control
for easy operation and ideal welding results

Gasless and currentless welding wire threading - comfortable,
gas-loss-free and safe

Soft start for easy electric arc start

Adjustable burn back time for practical electric arc restart

2/4-cycle control for practical operation

Adjustable automatic point system for even welding results

Large, ergonomic and protected control elements
for optimum adjustment even with gloves

Electronics dust-proof rough applications

Unique: switchable three-wire electrical socket 230 V -
ideal for angle grinder etc.

Metal 2-roller wire feed for safe wire transport even with
long hose packets

Vertical wire roller guide with angular torch and wire
outlet for optimum and even wire transport

Operation at 230 V and 400 V for universal use

"Cooling duct": high duty cycle due to optimum cooling

Robust welding housing construction (chassis)

"Multigriff": for easy transportation of device and practical
storage of welding site equipment

Large device transport wheels for easy and safe transport

Rubber-coated storage area - practical for accessories

Variable gas bottle holder

Removable torch and earth cable

"S-mark": approved for welding in narrow welding
spaces with increased electrical danger

5 year warranty on main transformer

CE-inspected
| 343
MIG/MAG
200/40 XT
Comparative device characteristics
Mains voltage 400 V 400 V
Maximum power input at 400 V 7 kVA 7 kVA
Setting range (400 V) 30 - 200 A 30 - 200 A
Regulation 2 x 6 levels 2 x 6 levels
Weldable wire 0,6 - 1 mm 0,6 - 1 mm
Weldable material thickness 0,5 - 8 mm 0,5 - 8 mm
Maximum duty cycle at 25 °C 40 % 40 %
Maximum duty cycle at 40 °C 30 % 30 %
100% duty cycle at 25 °C 120 A 120 A
100% duty cycle at 40 °C 100 A 100 A
Fuse protection for 400 V T 16 A T 16 A
Dimensions L x W x H 954 x 384 x 882 mm 954 x 384 x 882 mm
Weight 91 kg 91 kg
Standard equipment Torch SB 25/3 m, earth cable,
protective shield, wire brush, torch spray,
pressure reducer with content and
flow manometer
Torch SB 25/3 m, earth cable, protective
shield, wire brush, torch spray, pressure
reducer with content and flow manometer,
welding wire 0.8 mm/5 kg (G3Si1), adapter
for 5 kg, gas bottle 10 litres mixed gas
Type MIG/MAG 200/40 XT MIG/MAG 200/40 XT Set
Order no. 0021032200 0021902200
COMMON FEATURES

"Smart Intelligence": state-of-the-art processor control
for easy operation and ideal welding results

Gasless and currentless welding wire threading -
comfortable, gas-loss-free and safe

Soft start for easy electric arc start

Adjustable burn back time for practical electric arc restart

2/4-cycle control for practical operation

Adjustable automatic point system for even welding results

Large, ergonomic and protected control elements
for optimum adjustment even with gloves

Electronics dust-proof rough applications

Unique: switchable three-wire electrical socket 230 V -
ideal for angle grinder etc.

Metal 2-roller wire feed for safe wire transport even
with long hose packets

Rough and fine levels for optimum material adjustment

Vertical wire roller guide with angular torch and wire
outlet for optimum and even wire transport

"Cooling duct": high duty cycle due to optimum cooling

Robust welding housing construction (chassis)

"Multigriff": for easy transportation of device and practical
storage of welding site equipment

Large device transport wheels for easy and safe transport

Rubber-coated storage area - practical for accessories

Variable gas bottle holder

Removable torch and earth cable

"S-mark": approved for welding in narrow welding
spaces with increased electrical danger

5 year warranty on main transformer

CE-inspected
MIG/MAG
200/40 XT Set
Inert Gas Welding System
MIG/MAG 200/40 XT
Inert Gas Welding System
MIG/MAG 200/40 XT Set
MIG/MAG WELDING SYSTEMS
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
344 |
MIG/MAG
250/60 XT
MIG/MAG
300/45 XT
MIG/MAG WELDING SYSTEMS
Comparative device characteristics
Mains voltage 400 V 400 V 400 V 400 V
Maximum power input at 400 V 8,9 kVA 8,9 kVA 12,1 kVA 12,1 kVA
Setting range (400 V) 30 - 250 A 30 - 250 A 30 - 300 A 30 - 300 A
Regulation 2 x 6 levels 2 x 6 levels 2 x 6 levels 2 x 6 levels
Weldable wire 0,6 - 1,2 mm 0,6 - 1,2 mm 0,6 - 1,2 mm 0,6 - 1,2 mm
Weldable material thickness 0,5 - 10 mm 0,5 - 10 mm 0,5 - 15 mm 0,5 - 15 mm
Maximum duty cycle at 25 °C 60 % 60 % 45 % 45 %
Maximum duty cycle at 40 °C 40 % 40 % 30 % 30 %
100% duty cycle at 25 °C 190 A 190 A 190 A 190 A
100% duty cycle at 40 °C 160 A 160 A 150 A 150 A
Fuse protection for 400 V T 16 A T 16 A T 16 A T 16 A
Dimensions L x W x H 954 x 384 x 882 mm 954 x 384 x 882 mm 954 x 384 x 882 mm 954 x 384 x 882 mm
Weight 102 kg 102 kg 104 kg 104 kg
Standard equipment Torch SB 25/3 m, earth
cable, protective shield,
wire brush, torch spray,
pressure reducer with
content and flow
manometer
Torch SB 25/3 m, earth
cable, protective shield,
wire brush, torch spray,
pressure reducer with
content and flow
manometer, welding wire
0.8 mm/5 kg (G3Si1),
adapter for 5 kg, gas
bottle 10 litres mixed gas
Torch SB 36/3 m, earth
cable, protective shield,
wire brush, torch spray,
pressure reducer with
content and flow
manometer
Torch SB 36/3 m, earth
cable, protective shield,
wire brush, torch spray,
pressure reducer with
content and flow
manometer, welding wire
1.0 mm/15 kg (G3Si1),
gas bottle 10 litres
mixed gas
Type MIG/MAG 250/60 XT MIG/MAG 250/60 XT Set MIG/MAG 300/45 XT MIG/MAG 300/45 XT Set
Order no. 0021032800 0021902800 0021033300 0021903300
COMMON FEATURES

"Smart Intelligence": state-of-the-art processor control for easy
operation and ideal welding results

Gasless and currentless welding wire threading - comfortable,
gas-loss-free and safe

Soft start for easy electric arc start

Adjustable burn back time for practical electric arc restart

2/4-cycle control for practical operation

Adjustable automatic point system for even welding results

Large, ergonomic and protected control elements
for optimum adjustment even with gloves

Electronics dust-proof rough applications

Unique: switchable three-wire electrical socket 230 V -
ideal for angle grinder etc.

Metal 2-roller wire feed for safe wire transport even
with long hose packets

Rough and fine levels for optimum material adjustment

Vertical wire roller guide with angular torch and wire outlet for
optimum and even wire transport

"Cooling duct": high duty cycle due to optimum cooling

Robust welding housing construction (chassis)

"Multigriff": for easy transportation of device and practical
storage of welding site equipment

Large device transport wheels for easy and safe transport

Rubber-coated storage area - practical for accessories

Variable gas bottle holder

Removable torch and earth cable

"S-mark": approved for welding in narrow welding
spaces with increased electrical danger

5 year warranty on main transformer

CE-inspected
MIG/MAG
250/60 XT Set
MIG/MAG
300/45 XT Set
Inert Gas
Welding System
MIG/MAG 250/60 XT
Inert Gas
Welding System
MIG/MAG 250/60 XT Set
Inert Gas
Welding System
MIG/MAG 300/45 XT
Inert Gas
Welding System
MIG/MAG 300/45 XT Set
....5 year warranty
on main transformer
| 345
ACCESSORIES FOR MIG/MAG WELDING SYSTEMS
FOR THE MIG/MAG INERT GAS
WELDING SYSTEMS
Welding torches
Torch type Length
m
Suitable for Order no.
SB 14 3 MIG/MAG 150/20 XT 0902009922
SB 15 3 MIG/MAG 170/30 XTC,
MIG/MAG 180/35 ETC,
MIG/MAG 180/40 ETC,
MIG/MAG 200/35 ET,
MIG/MAG 210/40 ET
0902009949
SB 15 4 MIG/MAG 170/30 XTC,
MIG/MAG 180/35 ETC,
MIG/MAG 180/40 ETC,
MIG/MAG 200/35 ET,
MIG/MAG 210/40 ET
0902009957
SB 15 5 MIG/MAG 170/30 XTC,
MIG/MAG 180/35 ETC,
MIG/MAG 180/40 ETC,
MIG/MAG 200/35 ET,
MIG/MAG 210/40 ET
0902009965
SB 25 3 MIG/MAG 200/40 XT,
MIG/MAG 250/60 XT,
MIG/MAG 230/40 ET,
MIG/MAG 230/60 ET,
MIG/MAG 260/60 ET
0902008330
SB 25 4 MIG/MAG 200/40 XT,
MIG/MAG 250/60 XT,
MIG/MAG 230/40 ET,
MIG/MAG 230/60 ET,
MIG/MAG 260/60 ET
0902008349
SB 25 5 MIG/MAG 200/40 XT,
MIG/MAG 250/60 XT,
MIG/MAG 230/40 ET,
MIG/MAG 230/60 ET,
MIG/MAG 260/60 ET
0902008357
SB 36 3 MIG/MAG 300/45 XT 0902008411
SB 36 4 MIG/MAG 300/45 XT 0902008420
SB 36 5 MIG/MAG 300/45 XT 0902008438
FOR MIG/MAG WELDING TORCHES
Gas nozzles
Diameter
mm
Version Suitable for Order no.
12 Conical SB 14/15 1327045357
16 Cylindrical SB 14/15 1327045349
16 Point nozzle SB 14/15 1327045381
15 Conical SB 25 1327045519
18 Cylindrical SB 25 1327045500
18 Point nozzle SB 25 1327045543
16 Conical SB 36 1327064165
19 Cylindrical SB 36 1327064157
20 Point nozzle SB 36 1327064190
Flow nozzles
Diameter
mm
For the welding
of
Suitable for Order no.
0,6 Steel/special steel SB 14/15 1327045306
0,8 Steel/special steel SB 14/15 1327045314
Diameter
mm
For the welding
of
Suitable for Order no.
1 Steel/special steel SB 14/15 1327045330
1,2 Steel/special steel SB 14/15 1327056693
0,8 Aluminium SB 14/15 1327009660
1 Aluminium SB 14/15 1327009679
1,2 Aluminium SB 14/15 1327009687
0,6 Steel/special steel SB 25-41 1327056685
0,8 Steel/special steel SB 25-41 1327045462
1 Steel/special steel SB 25-41 1327045489
1,2 Steel/special steel SB 25-41 1327045497
0,8 Aluminium SB 25-41 1327009695
1 Aluminium SB 25-41 1327009709
1,2 Aluminium SB 25-41 1327009717
Sets
Order no.
Set 1 SB 14/15
1 x conical gas nozzle,
1 x cylindrical gas nozzle,
1 x spot gas nozzle,
2 x flow nozzle 0.6 mm,
2 x flow nozzle 0.8 mm,
1 x flow nozzle 1.0 mm
0902027718
Set 2 SB 14/15
1 x conical gas nozzle,
1 x cylindrical gas nozzle,
1 x spot gas nozzle
0902027726
Set 3 SB 14/15
1 x very conical gas nozzle,
1 x bottle-shaped gas nozzle
0902027734
Set 4 SB 14/15
3 x conical gas nozzle
0902027742
Set 5 SB 14/15
3 x cylindrical gas nozzle
0902027750
Set 6 SB 14/15
1 x spot gas nozzle,
1 x nail welding nozzle
0902027769
Set 7 SB 14/15
5 x flow nozzle 0.6 mm
0902027645
Set 8 SB 14/15
5 x flow nozzle 0.8 mm
0902027653
Set 9 SB 14/15
5 x flow nozzle 1.0 mm
0902027661
Set 10 SB 14/15
5 x retaining spring
0902027670
Set 12 SB 14/15
For aluminium/special steel, wire Ø 0.6-1.2 mm, 3 m
1 x cylindrical gas nozzle, each with
1 x flow nozzle 0.8 mm, 1.0 mm,
1.2 mm aluminium,
1 x polyamide core Ø 0.6-1.2 mm, 3 m,
1 x guide pipe for polyamide core
0902027939
Swan necks
Suitable for Order no.
SB 14 0902027378
SB 15 0902027386
SB 25 0902027394
SB 36 0902005668
Order no.
Gas nozzle carrier SB 14/15 1327023825
Protective sleeve SB 14/15 1327045241
Retaining spring SB 25 1327045454
Nozzle stem SB 25 1327075574
Nozzle stem SB 36 1327064149
Gas distributor SB 36 1327063991
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
346 |
ACCESSORIES FOR MIG/MAG WELDING SYSTEMS
OTHER ACCESSORIES
FOR MIG/MAG WELDING TORCHES
Polyamide cores
Dia-
meter
mm
Length
m
For the welding
of
Suitable for Order no.
0,6 - 0,8 3 Steel/special steel SB 14 1327045195
0,6 - 1,2 3 Aluminium/
stainless steel
SB 15-41 1327144550
0,6 - 1,2 4 Aluminium/
stainless steel
SB 15-41 1327144541
0,6 - 1,2 5 Aluminium/
stainless steel
SB 15-41 1327144533
Guide pipe for polyamide core
Order no.
Guide pipe for polyamide core 1327045578
Guide spirals
Dia-
meter
mm
Length
m
For the welding
of
Suitable for Order no.
0,6 - 0,9 3 Steel SB 15-36 1327064203
0,6 - 0,9 4 Steel SB 15-36 1327064211
0,6 - 0,9 5 Steel SB 15-36 1327064220
1 - 1,2 3 Steel SB 15-36 1327064238
1 - 1,2 4 Steel SB 15-36 1327064246
1 - 1,2 5 Steel SB 15-36 1327064254
Cleaning pincer
Order no.
Cleaning pincer 0902027483
Multiple spanner
Order no.
Multiple spanner 1327045411
Earth cable
Cable
diameter
mm²
Length
m
Suitable for Order no.
25 3 MIG/MAG 170/30 XTC,
MIG/MAG 200/40 XT,
MIG/MAG 250/60 XT
0902008365
35 5 MIG/MAG 300/45 XT 0902011293
Earth clamps
Maximum welding current
A
Order no.
200 0902027467
400 0902027475
Gas-shielded welding wire
Material Diameter
mm
Weight
kg
Delivery type Order no.
G3Si1 0,6 0,8 Roller 4411088338
G3Si1 0,6 5 Roller 4411060905
G3Si1 0,8 5 Roller 4411060921
G3Si1 0,6 15 Roller 4411060913
G3Si1 0,6 15 Basket 4411154721
G3Si1 0,8 15 Roller 4411060930
G3Si1 0,8 16 Basket 4411141549
G3Si1 1 15 Roller 4411060948
G3Si1 1 15 Basket 4411141557
G3Si1 1,2 15 Roller 4411060956
G3Si1 1,2 15 Basket 4411154730
AlMg3 0,8 2 Roller 4411014555
AlMg3 1 6 Roller 4411003600
Adapters for gas-shielded welding wire
Order no.
Adapter ring for 5 kg roll 0902018158
Adapter for mesh wire spool 0902012630
GENERAL ACCESSORIES FOR WELDING SYSTEMS
Automatic protective screens
Power supply via solar cells (no battery change)
Permanent UV/IR protection
Safe operation thanks to two independently operating sensors
True Color recognition
Supplementary comfortable terry towelling headband
Order no.
Automatic protective screen
Translight 2131
Dark level: DIN 11
Switching time: 0,0003 sek
Switch sensitivity: 2 levels
Brightening time: 0,2 sek
Field of view: 98 x 40 mm
Weight: 425 g
0902063161
Automatic protective screen
Translight 2200
Dark level: DIN 9-13 (infinitely variable)
Switching time: 0,0003 sek
Switch sensitivity: Infinitely
Brightening time: 0,2 sek
Field of view: 98 x 40 mm
Weight: 425 g
0902053166
| 347
ACCESSORIES FOR MIG/MAG WELDING SYSTEMS
Welding shields
Order no.
Welding shield with glass DIN 9 and bright
glass overlay
Glass DIN 9 and bright glass overlay
0902027840
Welding shield with glass DIN 11, bright glass
overlay and transparent glass
Welding glass DIN 11
0902005528
Welding shield with glass DIN 11 and bright glass
overlay as hood
Welding glass DIN 11
0902007164
Welding glasses
Order no.
Welding glass 75x98 mm, dark DIN 11
Only for SB 160C/ SB 200CT
1321186455
Welding glass 90x110 mm, dark, DIN 9 0902027793
Welding glass 90x110 mm, dark, DIN 11 0902027807
Welding glass 90x110 mm, bright 0902027815
Welding glass 40x110 mm,
bright for transparency
0902010661
Pressure reducer
Order no.
Pressure reducer with content
manometer and flow manometer
0902031472
Pressure reducer with content
manometer, flow manometer
and cut-off valve
0902005293
Torch spray
Order no.
Torch spray 150 ml 1327038296
Torch spray 400 ml, "Abicor Binzel" 0902061150
Wire brush
Order no.
Wire brush, 2-row 0902027823
Deslagging hammer
Order no.
Deslagging hammer 0902027831
Tungsten electrodes
Elec-
trode
colour
Diameter
mm
Version Packing unit Order no.
Red 1 98% tungsten
and 2%
thorium
oxide
10 0902027530
Red 1,6 98% tungsten
and 2%
thorium
oxide
10 0902027521
Red 2,4 98% tungsten
and 2%
thorium
oxide
10 0902027513
Grey 1 98% tungsten
and 2%
ceroxide
10 0902018484
Grey 1,6 98% tungsten
and 2%
ceroxide
10 0902018492
Grey 2,4 98% tungsten
and 2%
ceroxide
10 0902018506
Green 1 99.9%
tungsten
10 0902027556
Green 1,6 99.9%
tungsten
10 0902027564
Green 2,4 99.9%
tungsten
10 0902027572
Stick electrodes
Diameter
mm
Length
mm
Packing unit Order no.
EN 499: E 350 RR 12 (DIN 1913: E 4322 RR6)
1,6 250 25 0902027890
2 250 25 0902027904
2,5 350 25 0902027912
3,25 350 25 0902027920
2 250 175 0902027866
2,5 350 100 0902027874
3,25 350 125 0902027882
EN 499: E 380 RC 11 (DIN 1913: E 5132 R(C) 3)
2,5 350 100 0902018883
3,25 350 125 0902018875
4 350 95 0902061169
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS

This manual suits for next models

9

Other Metabo Welding System manuals

Metabo MIG MAG 165 SP User manual

Metabo

Metabo MIG MAG 165 SP User manual

Metabo E 130 User manual

Metabo

Metabo E 130 User manual

Metabo WIG 170 AC User manual

Metabo

Metabo WIG 170 AC User manual

Metabo PW602 User manual

Metabo

Metabo PW602 User manual

Metabo Welding Technology User manual

Metabo

Metabo Welding Technology User manual

Metabo WIG 170 DC Set User manual

Metabo

Metabo WIG 170 DC Set User manual

Metabo Basic 260 User manual

Metabo

Metabo Basic 260 User manual

Metabo Welding Machine MIG/MAG 160 User manual

Metabo

Metabo Welding Machine MIG/MAG 160 User manual

Popular Welding System manuals by other brands

Lincoln Electric IDEALARC CV-250 Operator's manual

Lincoln Electric

Lincoln Electric IDEALARC CV-250 Operator's manual

ESAB Origo Mig 410 instruction manual

ESAB

ESAB Origo Mig 410 instruction manual

GCE U7 Instructions for use

GCE

GCE U7 Instructions for use

ESAB LKB 265 user manual

ESAB

ESAB LKB 265 user manual

EINHELL BT-IW 100 operating instructions

EINHELL

EINHELL BT-IW 100 operating instructions

4CR 6.5600.1000 Operation manual

4CR

4CR 6.5600.1000 Operation manual

Urrea SOLI9180-220 User manual and warranty

Urrea

Urrea SOLI9180-220 User manual and warranty

BossWeld BUDDY ARC 140 instruction manual

BossWeld

BossWeld BUDDY ARC 140 instruction manual

GCE KOMBI 17 Instructions for use

GCE

GCE KOMBI 17 Instructions for use

Miller Bobcat 3 Phase owner's manual

Miller

Miller Bobcat 3 Phase owner's manual

Miller Electric RCCS-RJ owner's manual

Miller Electric

Miller Electric RCCS-RJ owner's manual

Lincoln Electric SA-400I Operator's manual

Lincoln Electric

Lincoln Electric SA-400I Operator's manual

Saf-Fro DIGISTEP 255C Operator's manual

Saf-Fro

Saf-Fro DIGISTEP 255C Operator's manual

Ter Welding Multi 250K instruction manual

Ter Welding

Ter Welding Multi 250K instruction manual

Lincoln Electric ML-2 operating manual

Lincoln Electric

Lincoln Electric ML-2 operating manual

Top Gun MIG 200i operating manual

Top Gun

Top Gun MIG 200i operating manual

Jasic MIG 400S Operator's manual

Jasic

Jasic MIG 400S Operator's manual

Varan Motors MIG Series instruction manual

Varan Motors

Varan Motors MIG Series instruction manual

manuals.online logo
manuals.online logoBrands
  • About & Mission
  • Contact us
  • Privacy Policy
  • Terms and Conditions

Copyright 2025 Manuals.Online. All Rights Reserved.