Metcalfe SP-100 User manual

0
SP100 & SP200 –V1 01/16 MJ - MCE
Metcalfe SP-100 & SP-200
(9 Litre Heavy Duty Mixer & 20 Litre Heavy Duty Mixer)
Installation, Operating Instructions
&
Wiring Diagram

1
SP100 & SP200 –V1 01/16 MJ - MCE
Index
Your Mixer................................................................................................................. 2
SP-100 Technical Data Sheet....................................................................................... 3
SP-200 Technical Data Sheet....................................................................................... 4
Optional Extras.......................................................................................................... 5
Installation................................................................................................................ 6
-Fitting the Bowl................................................................................................. 6
-Attachment Selection......................................................................................... 7
-Fitting Attachments........................................................................................... 7
Speed Selection......................................................................................................... 7
How to use the attachment hub.................................................................................... 8
Mixing Ingredients...................................................................................................... 8
Capacity Chart........................................................................................................... 9
Cleaning Instructions................................................................................................. 10
Maintenace.............................................................................................................. 10
Noise Test Report..................................................................................................... 10
Troubleshooting................................................................................................ 11 –12
Breakdown Drawing & Parts List................................................................................. 12
Spares & Service Contact Details................................................................................ 13
Product Information.................................................................................................. 13
Wiring Diagram (Single Phase)................................................................................... 14
Wiring Diagram (Three Phase).................................................................................... 15
Warranty Terms....................................................................................................... 16
Notes............................................................................................................... 17 - 18
Electrical PAT Test Certificate..................................................................................... 19

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SP100 & SP200 –V1 01/16 MJ - MCE
Your Mixer
Emergency Stop Button
On Switch
Attachment Hub
Bowl Lift Handle
Solid Bowl Guard
Gear Selector
Guard
Bowl Cradle
Ingredients Chute Bowl Latch
Rubber Feet

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SP100 & SP200 –V1 01/16 MJ - MCE
Metcalfe SP-100 (9 Litre Heavy Duty Mixer)
The Metcalfe SP-100 10 has a total bowl capacity of 10 quarts (9 litres). The 3 mixing tools
provided ensure that all mixing requirements are met.
Features
•Gear driven
• Three speeds (106, 196 and 358) rpm
• Heavy duty heat-treated steel gears and shaft
• CE approved
• Safety interlocked bowl guard and bowl lift
• Stainless steel bowl with built in ingredient chute
• Emergency stop button
• Dual bowl clamps to lock bowl down
• Heavy duty gearbox
• Protective covers for feet to protect counters and provide stability
• Heavy duty cast iron frame
• No volt release
• Resettable thermal overload
•Non-slip rubber feet
•Optional Floor Stand or Mobile Trolley available
•Optional VH-12 Mincer attachment available
•Optional V99S Veg prep attachment available
Technical Specifications
Weight
(kg)
Capacity
(Litres)
Electrical Supply
Power
(Hp)
Dimensions (mm)
H x W x D
90
9
230V 50Hz (Only)
0.5
765 x 434 x 498

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SP100 & SP200 –V1 01/16 MJ - MCE
Metcalfe SP-200 (20 Litre Heavy Duty Mixer)
The Metcalfe SP-200 20 has a total bowl capacity of Quarts (20 Litres). The three mixing tools
provided ensure that all mixing requirements are met.
Features
•Gear driven
• Three speeds (106, 196 and 358) rpm
• Heavy duty heat-treated steel gears and shaft
• CE approved
• Safety interlocked bowl guard and bowl lift
• Stainless steel bowl with built in ingredient chute
• Emergency stop button
• Dual bowl clamps to lock bowl down
• Heavy duty gearbox
• Protective covers for feet to protect counters and provide stability
• Heavy duty cast iron frame
• No volt release
• Resettable thermal overload
•Non-slip rubber feet
•Optional Floor Stand or Mobile Trolley available
•Optional VH-12 Mincer attachment available
•Optional V99S Veg prep attachment available
•Optional 10 quart conversion kit available.
Technical Specifications
Weight
(kg)
Capacity
(Litres)
Electrical Supply
Power
(Hp)
Dimensions (mm)
H x W x D
110
20
230V 50Hz (Only)
0.75
890 x 500 x 520

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SP100 & SP200 –V1 01/16 MJ - MCE
Optional Extras
Floor Stand or Mobile Trolley
The Metcalfe floor stand / mobile trolley are designed for
use with both the SP100 & SP200 and features a robust
stainless steel top with a mild steel frame and legs. The
mobile trolley is fitted with lockable castors.
(Stand) D x W x H (mm) 510 x 460 x 490
(Trolley) D x W x H (mm) 510 x 460 x 590
Weight 12Kg
VH-12 (Mincer)
The VH-12 mincer attachment is ideal for meat, fish and other foods (without
bone). Supplied with stainless steel feed pan, sausage filler, pusher and 6mm
extrusion plate.
D x W x H (mm) 223 x 106 x 226
Weight 6Kg
V99S (Veg Prep Attachment)
The V99S veg prep attachment, come complete with 8 plates to grate or
shred all types of vegetable and fruit.
Grating: 2mm, 3mm, 4mm, 7mm & 12mm
Slicing: 2mm, 3mm & 8mm
D x W x H (mm) 414 x 296 x 322
Weight 10Kg
Pastry Knife (SP200 Only)
Designed to work with the Metcalfe SP200 only. The pastry knife cuts through
the thickest of dough to easily combine ingredients, making it the ideal tool
for mixing pastry and pie dough.
Half-Size Conversion Kit (SP200 Only)
The Metcalfe half-size conversation kit will convert your SP200
21 quart mixer to a 10 quart. With the conversion kit, your mixer
can mix smaller batches just as effectively as you can with the
larger 21-quart bowl. The kit includes a flat beater, whisk, dough
hook and a 10-quart bowl with adapter.
Bowl Scraper
The bowl scraper eliminates the task of stopping mid batch to scrape product from
inside of bowl. It reduces recipe time by no more stopping during mix time. Most
recipes can have multiple steps reduced by use of the Bowl Scraper. In most cases,
reduces time required for initial incorporation of ingredients. Provides product
consistency by continuous scraping providing more consistent product results,
batch after batch.

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SP100 & SP200 –V1 01/16 MJ - MCE
Installation
Unpacking
Unpack the mixer immediately after receipt. Please inspect the mixer to ensure no damage and all parts
i.e. Bowl, Beater, Whisk & Dough Hook have been provided. If the machine is found to be damaged,
keep all the packaging material and contact us immediately or contact your source of the equipment.
You should receive with your mixer:
-1 x Stainless Steel Bowl -1 x Beater, Whisk & Dough Hook
If any of the above items were not received with your slicer, please refer to page 14 for contact details
and inform us immediately for replacements.
Please ensure that you complete the product information section on page 13.
Installation
1. Before using the mixer please read this manual thoroughly. DO NOT proceed with any
installation nor operation if you have any questions or do not understand anything within this
manual. Please see contact details for telephone number for assistance.
2. Carefully unbolt the mixer from the pallet using a 3/8”wrench socket.
PLEASE NOTE: If the unit was supplied with Stand or Trolley, DO NOT dispose of the bolts as
these will be required to secure the unit to either the Stand or Trolley.
Select a location for the mixer keeping these key points in mind:
Floor or counter must be level
Work surface or bench must be able to support a load of 70Kg
Easy access for maintenance and servicing
Clearance for operating controls, installing and removing attachments or bowl.
Sufficient space for adding ingredients during mixing periods
Rear ventilation outlet of mixer MUST NOT be blocked.
3. For safety, reason the mixer should be bolted down into position using all four holes located in
the legs.
4. Please read the electrical information found on the data plate located at the rear of the machine.
The incoming power should match the rating on the data plate.
Fitting the Bowl
NOTE: Install the bowl BEFORE attaching the agitators.
1. Lower the bowl by pulling the bowl lift lever forward and down to its
resting position.
2. Lift the bowl by the bowl handles and
a) Slowly position the locking pin (located on the rear of
the bowl) into the hole in the middle rear of the cradle
(see fig A).
b) Lower the bowl onto the pins located on either side of the bowl cradle
(Fig. A)
3. Once the bowl is positioned on the cradle, secure the bowl by pulling each bowl
clamp forward until the bowl is locked tight (see fig B).
(Fig. B)

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SP100 & SP200 –V1 01/16 MJ - MCE
Attachment Selection
The beater, whisk and dough hook are meant for the work implied by their names. Do not use the beater
for dough making or the whisk for anything other than whisking, aerating or mixing light mixtures. The
below table shows the typical uses for each of the tools supplied.
Beater
Whisk
Dough Hook
Firm mixes such as;
Light pastry
Cakes
Biscuits
Icing
Fillings
Mashed Vegetables
Light mixes such as;
Whipped cream
Mayonnaise
Egg whites
Pancakes
Soufflés
Heavy mixes such as;
Dough
Pie Pastry
Fitting Attachments (i.e. Beater, Whisk & Dough Hook)
NOTE: It is easier to install the attachments prior to adding the ingredients into the bowl.
1. Rotate the bowl guard to the left so it rests in the open position (see fig A).
Excessive force used to open and close the bowl guard may
damage the spring lock and bowl guard micro switch, and
will void the warranty.
2. Slide the attachment slowly upwards onto the planetary
shaft fitting the shaft pin through the slot in the agitator (see
fig B).
3. Rotate the attachment clockwise to secure it onto the
(Fig. B) planetary shaft. (Fig. A)
Speed Selection
Before changing speeds, the mixer must always be stopped. The necessary speed can then be selected
before restarting the mixer by pressing the green start button.
The speed selected depends largely on the quantity and consistency of the product. It is recommended
that mixing is always started at the lowest speed and progressively increased to the desire setting. In
an emergency situation always use the red emergency stop button to stop the mixer. The below table
show the recommended speeds for the range of tools;
Recommended Speed
1st Gear
2nd Gear
3rd Gear
Whisk
Beater
Dough Hook

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SP100 & SP200 –V1 01/16 MJ - MCE
How to Use the Attachment Hub
Never put your hand into the feed chute when using any mixer attachment.
The mixer must be OFF before installing attachments! Do NOT use attachments while mixing!
1. Loosen and remove the attachment hub thumbscrew (see fig A).
2. Remove the plastic cover from the attachment hub (see fig A).
3. Lubricate the attachment shaft with a food quality grease or
mineral oil.
4. Insert the attachment shaft into the hub making sure to line up the
alignment pin with the hub hole.
5. Tighten the thumbscrew back into the hub and securely tighten it.
(Fig. A)
6. Select the appropriate speed setting by lifting or lowering the speed control lever.
The below table shows the recommended speeds while using the hub attachments:
Recommended Speed
1st Gear
2nd Gear
3rd Gear
V99S (Slicing)
V99S (Grating)
VH-12 (Mincing)
NOTE: Make sure the bowl is up and the bowl guard is closed. The mixer will not start if the bowl and
the bowl guard are not in the proper operating position.
7. Press the green start button located on the middle of the control panel.
Always STOP the mixer BEFORE changing speeds! Failure to do so may damage the
gears or other parts and WILL void the warranty!
8. To change the speed while using mixer attachments:
a) Press the red stop button
b) Change the speed by raising or lowering the speed control lever
c) Press the green start button to restart the mixer.
Mixing Ingredients
Please follow the capacity chart located on page 9. Overloading or not following the chart will damage
the mixer and void warranty.
Attachments should always rotate in a clockwise direction around the bowl. If the attachment rotates,
counter clockwise, contact a licenced technician immediately to correct incorrect wiring.
Important: Make sure the speed selector is on the 1st gear.
1. Add the appropriate mixing ingredients into the bowl.
2. Raise the bowl lift handle up completely until the bowl locks into position.
3. Slide the bowl guard to the right hand-side until it locks into place.
Note: The mixer will not start if the bowl guard is open or if the bowl is in the lower position.
Thumbscrew
Plastic Cover

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SP100 & SP200 –V1 01/16 MJ - MCE
Capacity Chart
Product
SP100
Max Reg Mix (Kg)
SP200
Max Reg Mix (Kg)
Mashed Potatoes
5.8
6.0

Pie Pastry
4.2
6.0

Fruit Cake
6.5
11.5

Sponge Cake
3.2
5.5

Pound Cake
4.5
8.0

Madeira
4.5
8.0

Steam Pudding
4.5
8.0


Fondant (kg sugar)
3.0
5.0

Whipped Cream
2.0 Litres
4.0 Litres

Egg Whites
0.5 Litres
0.8 Litres

Mayonnaise
5.0 Litres
10.0 Litres

Batter
3.8 Litres
8.0 Litres


Meat
5.0
8.0


Croissant (kg flour)
3.0
4.0

Brioche (kg flour)
3.0
4.0

Light Bread Dough - 2
(60% Moisture Content)
5.7
8.5

Heavy Bread Dough - 2
(60% Moisture Content)
4.5
6.5

Pizza Dough - 2
(50% Moisture Content)
2.3
5.5

Pizza Dough - 2
(40% Moisture Content
2.0
4.0

1. Recommended weight for a finished mix unless otherwise stated
2. Water content e.g. 25% Flour / 12.5% Water = 50% Moisture
3. For pizza dough with lower moisture content, consult Metcalfe Catering Equipment, (see
contact details on page 15).
4. For higher gluten flour reduce dough batch by 25%