metso automation 3000 Series Operating and maintenance manual

1
IMO - 204 Issue Date: 1/02
INSTALLATION, MAINTENANCE, AND
OPERATING INSTRUCTIONS
1/4” – 2” (DN 6 – 50) SERIES
3000 BALL VALVES
Read entire instructions carefully before installation or servicing
GENERAL
This instruction manual contains important information
regarding the installation, maintenance and troubleshooting
of the Jamesbury 1/4” – 2” (DN 6 – 50) Series 3000 Ball
Valves. Please read these instructions carefully and save
them for future reference.
1.1 WARNING
FORYOUR SAFETY,IT IS IMPORTANT THATTHE FOLLOWING PRECAUTIONS
BE TAKEN PRIOR TO INSTALLATION, ANY SERVICING OR REMOVAL OF
THE VALVE FROM THE LINE OR BEFORE ANY DISASSEMBLY:
1. WEAR ANY PROTECTIVE CLOTHING OR EQUIPMENT NORMALLY
REQUIRED WHEN WORKING WITH THE FLUID INVOLVED.
2. WHEN REMOVING THE VALVE FROM THE LINE, DEPRESSURIZE
THE LINE AND CYCLE THE VALVE AS FOLLOWS:
A. PLACE THE VALVE IN THE OPEN POSITION AND DRAIN THE
LINE.
B. CYCLE THE VALVE TO RELIEVE RESIDUAL PRESSURE IN THE
BODY CAVITY BEFORE REMOVAL FROM THE LINE.
C. AFTER REMOVAL AND BEFORE ANY DISASSEMBLY, CYCLE THE
VALVE AGAIN SEVERAL TIMES.
3. SEAT AND BODY RATINGS: THE PRACTICAL AND SAFE USE OF THIS
PRODUCT IS DETERMINED BY BOTH THE SEAT AND BODY RATING.
READ THE NAME TAG AND CHECK THE RATINGS ON BOTH THE
NAME TAG AND THE BODY.THIS PRODUCT IS AVAILABLE WITH A
VARIETY OF SEAT MATERIALS. SOME OF THE SEAT MATERIALS
HAVE PRESSURE RATINGS THAT ARE LESS THAN THE BODY RATINGS.
ALL OF THE BODY AND SEAT RATINGS ARE DEPENDENT ON
VALVE AND SEAT SIZE, MATERIAL AND TEMPERATURE. DO NOT
EXCEED THESE RATINGS.
4. IT IS IMPORTANT TO REFER TO THE TAG FASTENED ON EACH
VALVE FOR THE PRESSURE RATING AND MATERIAL DESCRIPTION.
IF THE TAG IS MISSING, CONTACT Jamesbury FOR RATINGS.
5. THESE VALVES ARE SUITABLE FOR A WIDE VARIETY OF FLUIDS
AND GASES. BE CERTAIN THAT THE MATERIALS SELECTED ARE
SUITABLE FOR THE APPLICATION.
NOTE: ROUND HANDLES ARE OPTIONALLY AVAILABLE FOR THESE
VALVES IN PLACE OF LEVER HANDLES.
6. THESE VALVES ARE DESIGNED FOR MANUAL USE ONLY AND ARE
NOT INTENDED FOR AUTOMATION. DO NOT FABRICATE OR ADD
ON ANY TYPE OF AUTOMATING ACCESSORY.
2 INSTALLATION
1. Read the WARNING Section.
2. If there is weepage past the stem seal upon installation,
it means that valve may have been subject to wide
temperature variations in shipment. Leak tight per-
formance will be restored by a simple packing
adjustment described in the MAINTENANCE Section.
Flow through the Jamesbury Series 3000 valve can be
in either direction, but the preferred way to install the
valve is with the insert end upstream.
3. The Series 3000 is an end entry design with an internal
insert as shown in (Figure 1). The insert contains a hex
or slot drive which can be identified by looking into the
end of the valve before installation. Although the Series
3000 valve may be disassembled it is not considered
repairable. If valves with Monel® or Hastelloy C® trim
require repair, contact the factory.

Figure 1
3 MAINTENANCE
1. Read the WARNING Section.
2. Routine maintenance consists of tightening the lower
stem nut 1/4 turn periodically to compensate for the
wear caused by the stem’s turning against the resilient
PTFE seal. Loosen the upper stem nut before tightening
the lower stem nut.Retighten the upper stem nut after
tightening the lower stem nut.
4 REPAIR KITS/SPARE PARTS
For further information on spare parts and service or
assistance visit our web-site at www.jamesbury.com.
Metso Automation, Field Systems Division
Europe, Levytie 6, P.O.Box 310, 00811 Helsinki, Finland. Tel. int. [phone]. Fax int. [phone]
Europe (UK), 2 Lindenwood, Crockford Lane, Chineham Business Park, Basingstoke, RG24 8QY UK.Tel. int. [phone]. Fax int. [phone]
North America, 44 Bowditch Drive, P.O.Box 8044, Shrewsbury, Massachusetts, 01545-8044 USA. Tel. int. [phone]. Fax int. [phone]
Latin America, Av. Central, 181- Cháracas Reunidas, 12238-430, São Jose dos Campos. Tel. int. [phone]. Fax int. [phone]
Asia Pacific, 501 Orchard Road, #05-09 Wheelock Place, 238880 Singapore. Tel. int. [phone]. Fax int. [phone]
www.jamesbury.com
IMO-204-1/02 © 2002 Metso Automation Printed in U.S.A.-M-J