American Standard 6045.101 User manual

Installation Instructions
Installation Instructions
(In Toronto Area only: 1-905-3061093)
NOTE TO INSTALLER: Please give this manual to the customer after installation.
MANUAL FLUSH VALVE, 1.0 GPF
M965359 REV. 1.3
MODEL NUMBERS
To learn more about American Standard Faucets visit our website at: www.americanstandard.com
or U.S. customer's e-mail us at: [email protected]
For Parts, Service, Warranty or other Assistance,
please call 1-800-442-1902 (In Canada: 1-800-387-0369)
(In Toronto Area only: 1-905-3061093)
7015.101
6045.101
Certified to comply with:
• ASSE 1037
• ANSI/ASME A112.19.2
• ADA Compliant
© 2012 AS America, Inc.
CLOG RESISTANT
• Self-cleaning piston valve prevents clogging and reduces maintenance.
OPERATING PRESSURE:
• Overall Range: 20-125 psi **
• Recommended: 25 psi (flowing) - 80 psi (static)
FLOW REQUIREMENT:
• 10gpm (37.9 L/min).
• Flush valves include sweat solder kit.
**Water pressure over 80 psi is not recommended with most
plumbing fixtures
FOR TOP SPUD APPLICATIONS
Exposed Flushometer
for 3/4" top spud Urinals
C
L
O
G
R
E
S
I
S
T
A
T
T
N
•
S
elf-cleanin
g
pist
o
O
PERATIN
G
PR
E
•
O
verall Ran
g
e:
• Recommended:
FL
O
W RE
Q
UIR
E
• 10gpm (37.9 L
/m
• Flush valves inclu
d
FO
R T
O
P
S
PU

1
1
2
3
4
5
6
7
8
9
5. Sweat Solder Adapter
6. Cover Tube
7. Wall Escutcheon
8. Supply Stop
9. Installation Instructions
1. Flush Valve Assembly
2. Down Tube and Vacuum Breaker
3. Spud Coupling Nut and Washers
4. Spud Flange
All American Standard Products Are Water Tested At Our Factory.
Some Residual Water May Remain In The Valve During Shipping.
Thank you for selecting American-Standard...the benchmark of fine quality for over 100 years.To ensure that your
installation proceeds smoothly--please read these instructions carefully before you begin.
UNPACKING
1. Remove the Flush Valve items from the carton. The illustration below shows all items after
they have been removed from the carton. Some items may be packaged partially assembled to
other items.
DO: SIMPLY RINSE THE PRODUCT CLEAN WITH CLEAR WATER. DRY WITH A SOFT COTTON FLANNEL CLOTH.
DO NOT: DO NOT CLEAN THE PRODUCT WITH SOAPS, ACID, POLISH, ABRASIVES, HARSH CLEANERS, OR A
CLOTH WITH A COARSE SURFACE.
CARE INSTRUCTIONS:
M965359 REV. 1.3
Installation Instructions
Installation Instructions
(In Toronto Area only: 1-905-3061093)
NOTE TO INSTALLER: Please give this manual to the customer after installation.
MANUAL FLUSH VALVE, 1.0 GPF
M965359 REV. 1.3
MODEL NUMBERS
To learn more about American Standard Faucets visit our website at: www.americanstandard.com
or U.S. customer's e-mail us at: [email protected]
For Parts, Service, Warranty or other Assistance,
please call 1-800-442-1902 (In Canada: 1-800-387-0369)
(In Toronto Area only: 1-905-3061093)
7015.101
6045.101
Certified to comply with:
• ASSE 1037
• ANSI/ASME A112.19.2
• ADA Compliant
© 2012 AS America, Inc.
CLOG RESISTANT
• Self-cleaning piston valve prevents clogging and reduces maintenance.
OPERATING PRESSURE:
• Overall Range: 20-125 psi **
• Recommended: 25 psi (flowing) - 80 psi (static)
FLOW REQUIREMENT:
• 10gpm (37.9 L/min).
• Flush valves include sweat solder kit.
**Water pressure over 80 psi is not recommended with most
plumbing fixtures
FOR TOP SPUD APPLICATIONS
Exposed Flushometer
for 3/4" top spud Urinals
C
L
O
G
R
E
S
I
S
T
A
T
T
N
• Self-cleanin
g
pisto
OPERATING PR
E
• Overall Ran
g
e:
• Recom
mended:
FLOW RE
QUIRE
• 10
g
pm (37.9
L/m
• Fl
us
h v
a
lv
es
i
nclud
FO
R T
O
P SPU

RECOMMENDED TOOLS; Fig. 2 Fig. 2
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Teflon Tape
Flat Blade Screwdriver (For adjusting Supply Stop)
Adjustable Wrench
Tape Measure
Hacksaw
Tubing Cutter
File
For Sweat Connection; Solder and Torch
2.5mm Hex Wrench
1.5mm Hex Wrench
123
4
5
6
7 9 10
8
PRIOR TO INSTALLATION
Note: Prior to installing the Selectronic™Flush Valve
the following items must be installed.
1. Urinal
2. Drain line
3. Water supply line
• Flush all water lines prior to operation (See Step 5). Dirt
and debris can cause flush valve to run continuously.
• With the exception of Supply Stop Inlet, DO NOT use
pipe sealant or plumbing grease on any valve component
or coupling!
• Protect the chrome or special finish on the Flushometer.
DO NOT USE toothed tools on finished surfaces to install
or service these valves. Also see “Care and Cleaning”
section of this manual.
• This product contains mechanical and/or electrical
components that are subject to normal wear. These
components should be checked on a regular basis and
replaced as needed to maintain the valve’s performance.
IMPORTANT:
• All plumbing must be installed in accordance with
applicable codes and regulations.
• The use of water hammer arrestors is strongly
recommended for commercial applications. All piping
behind the walls should be properly secured and
fastened.
• Water supply lines must be sized to provide an
adequate volume of water for each fixture.
2
Fig. 1
Roughing-in Dimensions GENERAL DESCRIPTION:
10'
Exposed Flushometer
for 3/4" Top Spud Fixtures
MANUAL FLUSH VALVE, 1.0 GPF
-C-L-
152mm
(6)
(Min.)
M965359 REV. 1.3
*Note: The Critical Line (-C-L-) on Vacuum Breaker
must typically be 6"(152mm) minumim above fixture.
Consult Codes for details.
*CRITICAL
LEVEL
SUPPLY
DN 19mm
(3/4" I.P.S. For 3/4" Top Spud)
108mm-133mm
(4-1/4" to 5-1/4")
295mm
(11-1/2")
FINISHED WALL
3/4" VACUUKM
BREAKER SHOWN
135mm
(13-1/2")
38mm-127mm
(1-1/2-5")
-C-L-
Exclusive, self cleaning piston-operated
flush valve.
OPERATING PRESSURE:
Overall Range: 20-125 psi **
Recommended: 20 psi (flowing)-
80 psi (static)
FLOW REQUIREMENT:
10gpm (37.9 L/min).
**Water pressure over 80 psi is not
recommended with most
plumbing fixtures
See (Section 8) for converting Flush
Valve to Left Hand Installation.
Right or Left Hand Installation

1
1
2
3
4
5
1
4
2
3
Fig. 4
Fig. 5
1. Measure from finished wall to first thread of Adapter
or threaded supply pipe (dimension “X”). Cut COVER
TUBE (1) to length (X). Apply Teflon Tape to the
threaded end of the Adapter or supply pipe. Fig. 4a.
2. Push the COVER TUBE (1) into the WALL
ESCUTCHEON (2). Slide both onto the SUPPLY PIPE
(3). Fig. 4b.
3. Push the COVER TUBE (1) in to expose the threads
of the supply pipe. Fig. 4c. With a wrench thread the
SUPPLY STOP (4) onto the SUPPLY PIPE (3). Align
and tighten. Fig. 4c.
4. Pull COVER TUBE (1) against SUPPLY STOP (4)
and push WALL ESCUTCHEON (2) against finished
wall.
3
INSTALL COVER TUBE, WALL
ESCUTCHEON and SUPPLY STOP;
Fig. 4
2
TEFLON TAPE
FINISHED WALL
3/4" TOP SPUD
INSTALL SWEAT SOLDER
ADAPTER; Fig. 3
CAUTION Turn water supplies off
before beginning
Note: Install Optional Sweat Solder Adapter
(Supplied) for copper pipe supply line. Fig. 3.
1. Measure the distance (A) from the finished wall to the
center of the inlet spud on the fixture.
2. Cut the supply pipe 1-1/4" (A-B=C) shorter then the
measurement taken in Step 1. File any rough edges off
the end of the supply pipe.
3. Clean the end of the supply pipe. Push the threaded
Adapter on until it is seated against the internal stop.
Sweat the Adapter to the pipe.
1
CENTER LINE OF
FIXTURE SPUD
FINISHED WALL
FILE EDGES
SOLDER
ADAPTER
Fig.3 Fig.3a
ADAPTER
32mm
(1-1/4)
A
(A-B)= B
C
X
X
CLEAN
1. Place the SPUD FLANGE (1) over the spud on the
Fixture.
2. Thread SPUD COUPLING NUT (2) onto Spud. Make
sure SEAL WASHER (3) and FRICTION WASHER (4)
are installed. Do not tighten fully.
3. Insert the DOWN TUBE (5) into the SPUD
COUPLING NUT (2) and push it down.
Note: If cutting Down Tube (5) to size, note that
Critical Line (C/L) on Vacuum Breaker must
typically be 6"(152mm) minumim above fixture.
Consult Code for details.
INSTALL DOWN TUBE AND
VACUUM BREAKER; Fig. 5
3
Fig. 4a
Fig. 4b
Fig. 4c
2
M965359 REV. 1.3

4
7
9
6
2
5
8
Fig. 6b
Fig. 7
1. Remove COVER (1) from SUPPLY STOP (2). Make
sure supply stop is closed.
2. Remove FLUSH VALVE CAP (3). Pull out PISTON (4).
Replace FLUSH VALVE CAP (3) and tighten.
2. With a flat blade screwdriver open SUPPLY STOP (2).
to flush line of any debris or sediment.
4. Close SUPPLY STOP (2). Remove FLUSH VALVE
CAP (3). Replace PISTON (4). Replace FLUSH VALVE
CAP (3) and tighten.
FLUSH OUT SUPPLY LINES; Fig. 7
5
INSTALL FLUSH VALVE;
Fig. 6a & 6b
4
M965359 REV. 1.3
3
2
5
1
4
Fig. 6a
REMOVE COVER
2
1
CLOCKWISE
CLOSES CONTROL STOP
COUNTER-CLOCKWISE
OPENS CONTROL STOP
3
4
121mm, 13mm
(4-3/4)( 1/2)
+
–
+
–
1. As shown in Fig. 6a, insert the side INLET FLANGE (1)
on the FLUSH VALVE (2) into the SUPPLY STOP (3).
Lubricate the INLET FLANGE O-RING (4) with water if
necessary. Lightly tighten COUPLING NUT (5). Fig. 6a.
Important: Do not use lubricants (other than water)
or any type of thread sealing paste or tape.
2. Align the FLUSH VALVE (2) (Fig. 6b) directly above
the DOWN TUBE (7) and VACUUM BREAKER
COUPLING NUT (6).
Note: There is a 13mm, ( 1/2) tolerance for the
121mm (4-3/4) dimension. Fig. 6b.
3. Pull the DOWN TUBE (7) up to meet the threaded
FLUSH VALVE CONNECTION (8) and hand tighten
the VACUUM BREAKER COUPLING NUT (6). Align all
components of the flush valve assembly. Fig. 6b.
4. Lightly tighten the COUPLING NUT (5) connection
first, then the VACUUM BREAKER COUPLING NUT
(6) and finally the SPUD COUPLING NUT (9). Once
alligned correctly, use a wrench to tighten couplings to
make water tight connections. Fig. 6b.
+
–
+
–

5
1. Remove COVER (1) from SUPPLY STOP (2) if
installed. Fig. 9.
2. Turn water supply off. Fig. 9.
3. Loosen SPUD COUPLING NUT (3). Unthread
COUPLING NUT (4) and VACUUM BREAKER
COUPLING NUT (5). Remove FLUSH VALVE (6).
Fig. 9a.
4. Clean all threaded connections before installing the
new flush valve. Fig. 9a.
5. Refer to Sections 4,5 and 6 to complete the retrofit
installation. Fig. 9b.
Note: In most Retrofits the wall escutcheon, supply stop,
cover tube and vacuum breaker do not have to be replaced.
If these items do need replacement they must be purchased
separately or order the complete flush valve assembly from
American Standard.
HOW TO RETROFIT OUR VALVE;
Fig. 9
7
(Replaces Industry Standard Manual and
Electronic Valves)
CLEAN
CONNECTIONS
2
Fig. 9 Fig. 9a Fig. 9b
1
4
5
3
6
IMPORTANT: To avoid overflowing, the SUPPLY STOP
(3) must never be opened to the point where the flow
from the valve exceeds the flow capacity of the
fixture. The fixture and drain must be able to handle a
continuous flow in case of a flush valve failure.
Valve is designed to provide stated flush volume with
a 10 GPM flow rate.
1. Remove COVER (2) from SUPPLY STOP (3).Turn on
water supply 1/4 turn to 1/2 turn(CCW) and test for leaks.
Note: Unit may flush for approximately 5 to 10 sec.
when water is first turned on.
2. Actuate the FLUSH VALVE by pulling handle down.
3. Adjust SUPPLY STOP (3) after each flush until the
stated flush volume is achieved, no splashing occurs and
the fixture is properly cleansed.
4. When adjustment is complete, replace COVER (2)
and tighten to ensure vandal-resistance.
ADJUST SUPPLY STOP; Fig. 8
6
M965359 REV. 1.3
Fig. 8
2
REMOVE COVER
CLOCKWISE CLOSES
CONTROL STOP
COUNTER-CLOCKWISE
OPENS CONTROL STOP
3
Fig. 10
3
1. The FLUSH VALVE can be installed either as a right
or left hand installation.
2. Orientate the FLUSH VALVE as shown in Fig. 10 to
desired position for a left or right hand installation.
4 LEFT OR RIGHT HAND
INSTALLATION; Fig. 10
8
Right or Left Hand Installation
Left Hand Right Hand