MICRO-EPSILON capaNCDT 6200 Installation guide

DT6220
DT6222
DT6230
Quick Manual
capaNCDT 6200

MICRO-EPSILON
MESSTECHNIK
GmbH & Co. KG
Koenigbacher Str. 15
94496 Ortenburg / Germany
Tel. [phone] / 168-0
Fax [phone] / 168-90
e-mail [email protected]
www.micro-epsilon.com
You can find further information about the measurement system in the oper-
ating instructions. They are available at:
www.micro-epsilon.com/download/manuals/man--capaNCDT-6200--en.pdf
www.micro-epsilon.com/download/manuals/man--capaNCDT-6222--en.pdf
Contents
General .......................................................................... 3
Symbols Used....................................................................3
Warnings ............................................................................3
Intended Use......................................................................4
Proper Environment...........................................................5
Setup, Connection Options ...............................................6
Ground Connection, Grounding........................................7
Synchronization .................................................................8
Assembly ....................................................................... 9
Sensor................................................................................9
Controller .........................................................................10
Inserting Demodulator Module........................................11
Commissioning ........................................................... 13
LEDs.................................................................................13
Commissioning, IP Address ....................................... 16
Channel Information, Measuring Range..........................17
Math Function ..................................................................17
Positioning the Target ......................................................18
Distance Measurements ............................................. 18
Operation and Maintenance ....................................... 19
Disclaimer.................................................................... 19

Page 3
General
capaNCDT 6220/6222/6230
General
Symbols Used
The following symbols are used in this document:
Indicates a hazardous situation which, if not avoided, may result in minor or
moderate injury.
Indicates a situation that may result in property damage if not avoided.
Indicates a user action.
iIndicates a tip for users.
Measure Indicates hardware or a software button/menu.
Sensor measurement direction
Warnings
Disconnect the power supply before touching the sensor surface.
> Risk of injury, static discharge
Connect the power supply and the display/output device according to the safety regulations for
electrical equipment.
> Risk of injury, damage to or destruction of the sensor and/or the controller
Avoid shocks and impacts to the sensor and the controller.
> Damage to or destruction of the sensor and/or the controller
The supply voltage must not exceed the specified limits.
> Damage to or destruction of the sensor and/or the controller
Protect the sensor cable against damage.
> Destruction of the sensor, failure of the measurement system.

Page 4
General
capaNCDT 6220/6222/6230
Intended Use
- The system is designed for use in an industrial environment. It is used for
measuring displacement, distance, movement and thickness,
measuring the position of parts or machine components.
- The measuring system must only be operated within the limits specified in the technical data.
- The measuring system must be used in such a way that no persons are endangered or machines and other materi-
al goods are damaged in the event of malfunction or total failure of the measuring system.
- Take additional precautions for safety and damage prevention in case of safety-related applications.

Page 5
General
capaNCDT 6220/6222/6230
Proper Environment
Temperature range controller Operation Storage
+10 ... +60 °C (+50 ... +140 °F) -10 ... +75 °C (+14 ... +167 °F)
Temperature range sensor Operation Storage
CS005, CS02, CS05, CS08,
CS1, CS2, CS3, CS5, CS10
-50 ... +200 °C
(-58 ... +392 °F)
-50 ... +200 °C
(-58 ... +392 °F)
CSH02, CSH05, CSH1, CSH1.2, CSH2
CSH02FL, CSH05FL, CSH1FL,
CSH1.2FL, CSH2FL, CSH3FL
CSE01, CSE05, CSE025, CSE1, CSE2
CS1HP
CSG0.50, CSG1.00 -50 ... +100 °C (-58 ... +212 °F) -50 ... +100 °C (-58 ... +212 °F)
Temperature range sensor cable Operation Storage
Up to 10,000 operating hours Permanent
CCgxC, CCgxC/90 -20 ... +100 °C (-4 ... +212 °F) -20 ... +80 °C
(-4 ... +176 °F)
-50 ... +80 °C
(-58 ... +176 °F)
CCgxB , CCgxB/90
CCmxC, CCmxC/90 -100 ... +200 °C
(-148 ... +392 °F)
-50 ... +200 °C
(-58 ... +392 °F)
CCmxB, CCmxB/90
Protection class IP40
Humidity 5 ... 95 % (non-condensing)
Ambient pressure Atmospheric pressure
The space between sensor surface and target must have an unchanging dielectric constant.

Page 6
General
capaNCDT 6220/6222/6230
Setup, Connection Options
Power supply and signal output are provided via plug con-
nectors on the front of the controller.
SPS
SCACx/4
Ethernet
EtherCAT
(optional)
CCxxx
LAN cable
RJ-45 connectors
Controller
Sensor
PC
Run
X1
X2
EtherCAT
PS 2020
PC6200-3/4
Ammeter/Voltmeter

Page 7
General
capaNCDT 6220/6222/6230
Ground Connection, Grounding
Ensure sufficient grounding of the target, for example, by connecting it to the sensor or the power supply ground.
If necessary, use the grounding connection on the housing cover. The grounding connection is included in the
conversion kit supplied in the scope of delivery.
Non-contact target grounding
Grounding the target is very difficult or even impossible in many applications. Unlike common systems, the target
does not need to be grounded if two DL62xx demodulators are synchronized.
The schematic diagram below shows two synchronized capaNCDT sensors that measure against a roll. Since the sen-
sors are connected by MICRO-EPSILON’s unique synchronization technology, grounding of the target is not required
in most cases.
sync.
Controller
Sensor
Sensor
Controller
1
Position and imbalance measurement with two measure-
ment systems
Grounding connection on the housing cover (1)
Target grounding is not required with synchronized capaNCDT sensors by Micro-Epsilon.

Page 8
General
capaNCDT 6220/6222/6230
Synchronization
All sensors are synchronized with each other within one DT6220/6222/6230 controller. Several capaNCDT 6230 series
controllers can be operated simultaneously as a multi-channel system. Synchronizing the controllers prevents interfer-
ence of the sensors with each other.
External synchronization DT6230
PIN Assignment Insulation Color
1
2 5
3 4
POWER/TRIG. OUT
SYNC
IN
ETHERCAT IN
1 n.c. - -
2 Twisted pair 1 1 white 1
3 Twisted pair 1 blue blue
4 Twisted pair 2 2 white 2
5 Twisted pair 2 orange orange
SC6000-x is an assembled synchronization cable
which is 0.3 or 1 m long
View: solder side,
5-pin ODU male cable
connector
IN/OUT sync on the
controller, 5-pin female
connector
ETHERCAT IN
SYNC
IN
OUT
ETHERCAT OUT
ETHERNET
POWER/TRIG.
DT6230 DL6230
SENSOR/CP
Range
LP Filter
Zero
Zero
SIGNAL OUT
DL6230
SENSOR/CP
Range
LP Filter
Zero
Zero
SIGNAL OUT
ETHERCAT IN
SYNC
IN
OUT
ETHERCAT OUT
ETHERNET
POWER/TRIG.
DT6230 DL6230
SENSOR/CP
Range
LP Filter
Zero
Zero
SIGNAL OUT
DL6230
SENSOR/CP
Range
LP Filter
Zero
Zero
SIGNAL OUT
SC6000-x
Controller 1 Controller 2
Plug the SC6000-x synchronization cable into the
SYNC OUT port (output) on Controller 1.
Plug the connector of the SC6000-x into the SYNC
IN port (input) on Controller 2.
i
Automatic synchronization, each controller can be
the master.
Synchronization of a second DT6230 controller

Page 9
Assembly
capaNCDT 6220/6222/6230
Assembly
No sharp or heavy objects should be allowed to affect
the cable sheath.
iA damaged cable cannot be repaired. Tension on the cable is not permitted!
Sensor
Flush
installation
Protruding
installation
Recessed
installation, not
for sensors in
the CSE series
During installation,
take care that the
sensor front face is not
scratched.
Clamping Around Circumference, Cylindrical Sensors
3 mm
free
Clamping around circumference, assembly with clamp-
ing collet
- High reliability
- Flat clamping across cylindrical housing
- Recommended assembly for e.g., machines, produc-
tion facilities, etc.
Radial Spot Clamping with Grub Screw, Cylindrical
Sensors
1
Radial spot clamping with grub screw (1)
- Simple mounting option
- Recommended assembly only for installation loca-
tions
that are free of impact or vibration
- The grub screw must be made of plastic
Do not use metal grub screws!
> Risk of damage to the sensor
Flat Sensors
Screwed connection from
top
Screwed connection from
bottom

Page 10
Assembly
capaNCDT 6220/6222/6230
Controller
34 25 125
90
DT 6220 DL 6220
8
90
125
5
8
8
5
4
M4
50
2x M4
Dimensional drawing of base module and demodulator
module
Dimensional drawing of housing cover