MICRO-EPSILON capaNCDT 6200 Installation guide

DT6220
DT6222
DT6230
Quick Manual
capaNCDT 6200

MICRO-EPSILON
MESSTECHNIK
GmbH & Co. KG
Koenigbacher Str. 15
94496 Ortenburg / Germany
Tel. [phone] / 168-0
Fax [phone] / 168-90
e-mail [email protected]
www.micro-epsilon.com
You can find further information about the measurement system in the oper-
ating instructions. They are available at:
www.micro-epsilon.com/download/manuals/man--capaNCDT-6200--en.pdf
www.micro-epsilon.com/download/manuals/man--capaNCDT-6222--en.pdf
Contents
General .......................................................................... 3
Symbols Used....................................................................3
Warnings ............................................................................3
Intended Use......................................................................4
Proper Environment...........................................................5
Setup, Connection Options ...............................................6
Ground Connection, Grounding........................................7
Synchronization .................................................................8
Assembly ....................................................................... 9
Sensor................................................................................9
Controller .........................................................................10
Inserting Demodulator Module........................................11
Commissioning ........................................................... 13
LEDs.................................................................................13
Commissioning, IP Address ....................................... 16
Channel Information, Measuring Range..........................17
Math Function ..................................................................17
Positioning the Target ......................................................18
Distance Measurements ............................................. 18
Operation and Maintenance ....................................... 19
Disclaimer.................................................................... 19

Page 3
General
capaNCDT 6220/6222/6230
General
Symbols Used
The following symbols are used in this document:
Indicates a hazardous situation which, if not avoided, may result in minor or
moderate injury.
Indicates a situation that may result in property damage if not avoided.
Indicates a user action.
iIndicates a tip for users.
Measure Indicates hardware or a software button/menu.
Sensor measurement direction
Warnings
Disconnect the power supply before touching the sensor surface.
> Risk of injury, static discharge
Connect the power supply and the display/output device according to the safety regulations for
electrical equipment.
> Risk of injury, damage to or destruction of the sensor and/or the controller
Avoid shocks and impacts to the sensor and the controller.
> Damage to or destruction of the sensor and/or the controller
The supply voltage must not exceed the specified limits.
> Damage to or destruction of the sensor and/or the controller
Protect the sensor cable against damage.
> Destruction of the sensor, failure of the measurement system.

Page 4
General
capaNCDT 6220/6222/6230
Intended Use
- The system is designed for use in an industrial environment. It is used for
measuring displacement, distance, movement and thickness,
measuring the position of parts or machine components.
- The measuring system must only be operated within the limits specified in the technical data.
- The measuring system must be used in such a way that no persons are endangered or machines and other materi-
al goods are damaged in the event of malfunction or total failure of the measuring system.
- Take additional precautions for safety and damage prevention in case of safety-related applications.

Page 5
General
capaNCDT 6220/6222/6230
Proper Environment
Temperature range controller Operation Storage
+10 ... +60 °C (+50 ... +140 °F) -10 ... +75 °C (+14 ... +167 °F)
Temperature range sensor Operation Storage
CS005, CS02, CS05, CS08,
CS1, CS2, CS3, CS5, CS10
-50 ... +200 °C
(-58 ... +392 °F)
-50 ... +200 °C
(-58 ... +392 °F)
CSH02, CSH05, CSH1, CSH1.2, CSH2
CSH02FL, CSH05FL, CSH1FL,
CSH1.2FL, CSH2FL, CSH3FL
CSE01, CSE05, CSE025, CSE1, CSE2
CS1HP
CSG0.50, CSG1.00 -50 ... +100 °C (-58 ... +212 °F) -50 ... +100 °C (-58 ... +212 °F)
Temperature range sensor cable Operation Storage
Up to 10,000 operating hours Permanent
CCgxC, CCgxC/90 -20 ... +100 °C (-4 ... +212 °F) -20 ... +80 °C
(-4 ... +176 °F)
-50 ... +80 °C
(-58 ... +176 °F)
CCgxB , CCgxB/90
CCmxC, CCmxC/90 -100 ... +200 °C
(-148 ... +392 °F)
-50 ... +200 °C
(-58 ... +392 °F)
CCmxB, CCmxB/90
Protection class IP40
Humidity 5 ... 95 % (non-condensing)
Ambient pressure Atmospheric pressure
The space between sensor surface and target must have an unchanging dielectric constant.

Page 6
General
capaNCDT 6220/6222/6230
Setup, Connection Options
Power supply and signal output are provided via plug con-
nectors on the front of the controller.
SPS
SCACx/4
Ethernet
EtherCAT
(optional)
CCxxx
LAN cable
RJ-45 connectors
Controller
Sensor
PC
Run
X1
X2
EtherCAT
PS 2020
PC6200-3/4
Ammeter/Voltmeter

Page 7
General
capaNCDT 6220/6222/6230
Ground Connection, Grounding
Ensure sufficient grounding of the target, for example, by connecting it to the sensor or the power supply ground.
If necessary, use the grounding connection on the housing cover. The grounding connection is included in the
conversion kit supplied in the scope of delivery.
Non-contact target grounding
Grounding the target is very difficult or even impossible in many applications. Unlike common systems, the target
does not need to be grounded if two DL62xx demodulators are synchronized.
The schematic diagram below shows two synchronized capaNCDT sensors that measure against a roll. Since the sen-
sors are connected by MICRO-EPSILON’s unique synchronization technology, grounding of the target is not required
in most cases.
sync.
Controller
Sensor
Sensor
Controller
1
Position and imbalance measurement with two measure-
ment systems
Grounding connection on the housing cover (1)
Target grounding is not required with synchronized capaNCDT sensors by Micro-Epsilon.

Page 8
General
capaNCDT 6220/6222/6230
Synchronization
All sensors are synchronized with each other within one DT6220/6222/6230 controller. Several capaNCDT 6230 series
controllers can be operated simultaneously as a multi-channel system. Synchronizing the controllers prevents interfer-
ence of the sensors with each other.
External synchronization DT6230
PIN Assignment Insulation Color
1
2 5
3 4
POWER/TRIG. OUT
SYNC
IN
ETHERCAT IN
1 n.c. - -
2 Twisted pair 1 1 white 1
3 Twisted pair 1 blue blue
4 Twisted pair 2 2 white 2
5 Twisted pair 2 orange orange
SC6000-x is an assembled synchronization cable
which is 0.3 or 1 m long
View: solder side,
5-pin ODU male cable
connector
IN/OUT sync on the
controller, 5-pin female
connector
ETHERCAT IN
SYNC
IN
OUT
ETHERCAT OUT
ETHERNET
POWER/TRIG.
DT6230 DL6230
SENSOR/CP
Range
LP Filter
Zero
Zero
SIGNAL OUT
DL6230
SENSOR/CP
Range
LP Filter
Zero
Zero
SIGNAL OUT
ETHERCAT IN
SYNC
IN
OUT
ETHERCAT OUT
ETHERNET
POWER/TRIG.
DT6230 DL6230
SENSOR/CP
Range
LP Filter
Zero
Zero
SIGNAL OUT
DL6230
SENSOR/CP
Range
LP Filter
Zero
Zero
SIGNAL OUT
SC6000-x
Controller 1 Controller 2
Plug the SC6000-x synchronization cable into the
SYNC OUT port (output) on Controller 1.
Plug the connector of the SC6000-x into the SYNC
IN port (input) on Controller 2.
i
Automatic synchronization, each controller can be
the master.
Synchronization of a second DT6230 controller

Page 9
Assembly
capaNCDT 6220/6222/6230
Assembly
No sharp or heavy objects should be allowed to affect
the cable sheath.
iA damaged cable cannot be repaired. Tension on the cable is not permitted!
Sensor
Flush
installation
Protruding
installation
Recessed
installation, not
for sensors in
the CSE series
During installation,
take care that the
sensor front face is not
scratched.
Clamping Around Circumference, Cylindrical Sensors
3 mm
free
Clamping around circumference, assembly with clamp-
ing collet
- High reliability
- Flat clamping across cylindrical housing
- Recommended assembly for e.g., machines, produc-
tion facilities, etc.
Radial Spot Clamping with Grub Screw, Cylindrical
Sensors
1
Radial spot clamping with grub screw (1)
- Simple mounting option
- Recommended assembly only for installation loca-
tions
that are free of impact or vibration
- The grub screw must be made of plastic
Do not use metal grub screws!
> Risk of damage to the sensor
Flat Sensors
Screwed connection from
top
Screwed connection from
bottom

Page 10
Assembly
capaNCDT 6220/6222/6230
Controller
34 25 125
90
DT 6220 DL 6220
8
90
125
5
8
8
5
4
M4
50
2x M4
Dimensional drawing of base module and demodulator
module
Dimensional drawing of housing cover

Page 11
Assembly
capaNCDT 6220/6222/6230
Inserting Demodulator Module
Loosen the sleeve nuts (4b) on the right side of the controller, remove the right housing cover (3).
Pull out a sleeve nut (4a), including the threaded rod (1).
Replace the threaded rod (1) with the next-longest threaded rod in the conversion kit supplied. Push the new
threaded rod, including sleeve nut (4a), through the modules.
Replace the remaining 3 threaded rods in the same manner.
Attach the additional demodulator module.
POWER/TRIG.
DT6220 DL6220 DL6220
SENSOR/CP
Range
LP Filter
Zero
Zero
SIGNAL OUT
SENSOR/CP
Range
LP Filter
Zero
Zero
SIGNAL OUT
1 4b2 34a
Base module
Demodulator
ETHERCAT OUT
ETHERNET
Number of
demodulator modules
Length of
threaded rod M4
1 59 mm
2 84 mm
3 109 mm
4 134 mm
Controller mechanical parts
iOnly touch the demodulator modules on the housing, not on the electronics. This avoids elec-
trostatic discharges onto the electronics.

Page 12
Assembly
capaNCDT 6220/6222/6230
Connect both flat strip connections (5) of the previ-
ous demodulator module to the new demodulator
module (6).
5
5
6
Wiring of demodulator modules
5 Wiring of previous demodulator module
6 Wiring of next demodulator module
Attach the right housing cover (3).
Screw the sleeve nuts (4b) onto the threaded rods
on the right side of the controller and tighten the
sleeve nuts.
Wiring to the previous demodulator module (5) can be
released by using the supplied unplugging tool – see
Accessories – as follows:
1. Push the unplugging tool with the cutout side-
ways onto the plug (5).
2. Remove the plug with a lever movement.
3. Release the other side of the plug in the same
manner.
1.
2.
3.
Use of the unplugging tool for wiring of the demodulator
elements

Page 13
Commissioning
capaNCDT 6220/6222/6230
Commissioning
LEDs
SIGNAL OUT
SENSOR/CP
Range
LP Filter
Zero
Zero
POWER/TRIG. OUT
SYNC
IN
ETHERCAT IN ETHERCAT OUT
ETHERNET
1) LP Filter can
only be switched via
Ethernet.
LED Color Function
Range green Target within the measuring
range
red Measuring range exceeded
LP
Filter 1
off Default strip width active
red 20 Hz low-pass filter at ana-
log outputs enabled.
Zero
off Zero potentiometer in base
position (right-hand stop)
red Zero potentiometer mis-
aligned

Page 14
Commissioning
capaNCDT 6220/6222/6230
Pin Assignment Supply, Trigger
Pin Wire color
PC6200-3/4
Description
1
4
2
3
DT62xx
POWER/TRIG. OUT
SYNC
IN
ETHERCAT IN ETHERCAT OUT
ETHERNET
1 Brown +24 VDC supply
2 White GND supply
3 Yellow Trigger IN+, TTL level
4 Green Trigger IN-
Shield
PC6200-3/4 is an assembled supply and trigger
cable that is 3 m long.
View: solder side,
4-pin ODU female connector
Supply input on controller,
4-pin plug
Pin Assignment of Analog Output
Pin Wire color
SCACx/4
Description
14
23
SIGNAL OUT
SENSOR/CP
Range
LP Filter
Zero
Zero
DL62xx
1 Brown VOUT , (Load min. 10 kOhm)
2 Yellow IOUT , (Load max. 500 Ohm)
3 Gray GND, analog ground
4 White GND, analog ground
Shield
Analog grounds are connected internally. SCA-
Cx/4 is a 4-wire output cable that is 3 m long. It
is supplied as an optional accessory.
View: soldering pin side,
4-pin male cable connector
Signal output on controller,
4-pin port

Page 15
Commissioning
capaNCDT 6220/6222/6230
Ethernet/EtherCAT Switching DT6230
Switch for changing between Ethernet and EtherCAT
You can change between Ethernet and EtherCAT by
using the hardware switch on the DT6230 base module
or in the software.
If the switch is in the EN (Ethernet)position, the Ethernet
interface is always active irrespective of the software
setting. If the switch is in the EN/EC (Ethernet/EtherCAT)
position, the interface set by the software is active. Any
change to the interface only takes effect after restarting
the controller.

Page 16
Commissioning, IP Address
capaNCDT 6220/6222/6230
Commissioning, IP Address
The controller is shipped with the factory-set
IP address 169.254.168.150.
You can query the IP addresses of the
controllers that are connected to a PC or
network by using the sensorTOOL program.
This program is available online at https://
www.micro-epsilon.com/download/software/
sensorTOOL.exe.
Start the sensorTOOL program and
click the button.
Select the correct controller from the list.
Click the Open Website button to con-
nect the sensor to your default browser.
OR: If DHCP is active and the DHCP server is
linked to the DNS server, access is also pos-
sible by using e.g., DT6200_SN01234567
(where “01234567” is the serial number of
your controller).
Start a web browser on your PC. Enter
DT6200_Serial_number in the ad-
dress bar of your browser.
The controller supports UPnP. If you have an operating system
where the UPnP service is enabled, e.g. by default in Windows 7,
the controller is automatically listed in Explorer under network devic-
es and can be accessed from there, e.g. if you have forgotten its IP
address.
2279
First interactive web page after calling the IP address
Additional help functions (e.g. Settings) are available in the top
navigation bar. All settings on the web page are implemented in the
controller immediately.
Parallel operation with web browser and Telnet commands is possi-
ble; the last setting applies.
The appearance of the web pages can change depending on the
functions and the peripherals. Each page contains parameter de-
scriptions and thus tips for configuring the controller.

Page 17
Commissioning, IP Address
capaNCDT 6220/6222/6230
Channel Information, Measuring Range
The measuring ranges of the connected sensors must
be specified manually. After replacing a sensor, don’t
forget to specify its new measuring range.
Go to the Settings > Channel n >
Channel information menu.
Specify the measuring range of the sensor.
Data channel 1/2/3/4 Value
Value range between 0 and 1000000 µm Value range
between 0 and 1000000 µm
Math Function
This function permits scaling of a measuring channel
and mathematical linking of individual measuring chan-
nels.
Formula: Data channel = Offset + Factor Measuring
channel 1 + Factor Measuring channel 2 + Factor Mea-
suring channel 3 + Factor Measuring channel 4.
Data channel = digital values
Measuring channel = analog value of a demodulator
module
Go to the Settings > Channel n >
Math function menu.
Specify the values for Offset and Factor.
Data channel 1/2/3/4
Offset Value
Factor measuring
channel Value
Value range for Offset: max. ±8 times MR
Value range for Factor: measuring channel between -9.9
and +9.9

Page 18
Distance Measurements
capaNCDT 6220/6222/6230
Distance Measurements
Switch to the Measurement menu.
Click the Start measuring button.
2279
Positioning the Target
Position the target within the sensor mea-
suring range.
20 mA
12 mA
4 mA
Target
Measuring range (MR)Sensor
SMR MMR EMR
10 V
5 V
0 V Displacement
Signal
SMR Start of measuring range
MMR Mid of measuring range
EMR End of measuring range

Page 19
Operation and Maintenance
capaNCDT 6220/6222/6230
Operation and Maintenance
Please note for operation and maintenance:
Ensure that the sensor surface is always clean.
Before cleaning, turn off the supply voltage.
Clean with a damp cloth and then rub the sensor
surface dry.
If the target has been changed or operating periods are
very long, minor losses in operating quality are possible.
You can correct these long-term errors by recalibrating.
Disconnect the power supply before touching the
sensor surface.
> Static discharge, danger of injury
If the cause of a fault cannot be clearly determined, al-
ways send the complete measurement system. In case
of a defect in the controller, the sensor or the sensor
cable, send the affected parts for repair or exchange.
MICRO-EPSILON MESSTECHNIK
GmbH & Co. KG
Koenigbacher Str. 15
94496 Ortenburg / Germany
Tel. [phone] / 168-0 / Fax [phone] / 168-90
[email protected] / www.micro-epsilon.com
Disclaimer
All components of the device have been checked and
tested for functionality in the factory. However, should
any defects occur despite careful quality control, these
shall be reported immediately to MICRO-EPSILON or to
your distributor / retailer.
MICRO-EPSILON undertakes no liability whatsoever for
damage, loss or costs caused by or related in any way
to the product, in particular consequential damage,
e.g., due to
- non-observance of these instructions/this manual,
- improper use or improper handling (in particular due
to improper installation, commissioning, operation
and maintenance) of the product,
- repairs or modifications by third parties,
- the use of force or other handling by unqualified
persons.
This limitation of liability also applies to defects resulting
from normal wear and tear (e.g., to wearing parts) and in
the event of non-compliance with the specified mainte-
nance intervals (if applicable).
MICRO-EPSILON is exclusively responsible for repairs.
It is not permitted to make unauthorized structural and /
or technical modifications or alterations to the product.
In the interest of further development, MICRO-EPSILON
reserves the right to modify the design.
In addition, the General Terms of Business of MI-
CRO-EPSILON shall apply, which can be accessed un-
der Legal details | Micro-Epsilon https://www.micro-ep-
silon.com/impressum/.
For translations into other languages, the German ver-
sion shall prevail.

MICRO-EPSILON MESSTECHNIK GmbH & Co. KG
Koenigbacher Str. 15 · 94496 Ortenburg / Germany
Tel. [phone] / 168-0 · Fax [phone] / 168-90
[email protected] · www.micro-epsilon.com
Your local contact: www.micro-epsilon.com/contact/worldwide/
X9691298-A042112HDR
MICRO-EPSILON MESSTECHNIK