MICRO-EPSILON optoCONTROL CLS1000 User manual

MICRO-EPSILON Eltrotec GmbH
Manfred-Wörner-Straße 101 · 73037 Göppingen / Germany
Tel. [phone] · Fax [phone]
[email protected] · www.micro-epsilon.com
Your local contact: www.micro-epsilon.com/contact/worldwide/
Operating Instructions
optoCONTROL CLS1000
CLS1000-AU
CLS1000-AI
CLS1000-QN
CLS1000-2Q
CLS1000-OC

Sensory system for detecting presence, position, turbidity, gap, diameter and edges
MICRO-EPSILON Eltrotec GmbH
Manfred-Wörner-Straße 101
73037 Göppingen / Germany
Tel. [phone]
Fax [phone]
e-mail [email protected]
www.micro-epsilon.com

optoCONTROL CLS1000
Inhalt
1. Safety ........................................................................................................................................ 5
1.1 Symbols Used ................................................................................................................................................. 5
1.2 Warnings.......................................................................................................................................................... 5
1.3 Notes on CE Marking ...................................................................................................................................... 5
1.4 Intended Use ................................................................................................................................................... 6
1.5 Proper Environment......................................................................................................................................... 6
2. Functional Principle, Technical Data ....................................................................................... 7
2.1 Short Description............................................................................................................................................. 7
2.2 Measuring Principle ........................................................................................................................................ 7
2.2.1 Transmission Mode ........................................................................................................................ 7
2.2.2 Reflex Mode (One-Way System) .................................................................................................... 8
2.2.3 Reflex Mode (Two-Way System)..................................................................................................... 8
2.3 Technical Data ................................................................................................................................................. 9
2.3.1 CLS1000-AU ................................................................................................................................... 9
2.3.2 CLS1000-AI................................................................................................................................... 10
2.3.3 CLS1000-QN................................................................................................................................. 11
2.3.4 CLS1000-2QN............................................................................................................................... 12
2.3.5 CLS1000-OC................................................................................................................................. 13
3. Delivery .................................................................................................................................. 14
3.1 Unpacking/Included in Delivery .................................................................................................................... 14
3.2 Storage .......................................................................................................................................................... 14
4. Installation and Assembly...................................................................................................... 15
4.1 Installation and Mounting .............................................................................................................................. 15
4.2 Installation of the Sensor ............................................................................................................................... 16
4.3 Installation on a DIN Rail ............................................................................................................................... 17
4.4 Control and Display Elements....................................................................................................................... 18
4.5 Electrical Connections Controller.................................................................................................................. 19
4.5.1 General Pin Assignment............................................................................................................... 19
4.5.2 Supply Voltage ............................................................................................................................ 19
4.5.3 Model CLS1000-AU...................................................................................................................... 20
4.5.3.1 Pin Assignment ......................................................................................................... 20
4.5.3.2 Analog Output........................................................................................................... 20
4.5.3.3 Switching Output ...................................................................................................... 20
4.5.3.4 Trigger Input CLS1000-AU-xx-T ................................................................................ 21
4.5.4 Model CLS1000-AI........................................................................................................................ 22
4.5.4.1 Pin Assignment ......................................................................................................... 22
4.5.4.2 Analog Output........................................................................................................... 22
4.5.4.3 Switching Output ...................................................................................................... 22
4.5.4.4 Trigger Input CLS1000-AI-xx-T.................................................................................. 23
4.5.5 Model CLS1000-QN ..................................................................................................................... 24
4.5.5.1 Pin Assignment ......................................................................................................... 24
4.5.5.2 Switching Outputs .................................................................................................... 24
4.5.5.3 Trigger Input CLS1000-QN-xx-T................................................................................ 25
4.5.6 Model CLS1000-2Q ...................................................................................................................... 26
4.5.6.1 Pin Assignment ......................................................................................................... 26
4.5.6.2 Switching Outputs..................................................................................................... 26
4.5.6.3 Trigger Input CLS1000-2Q-xx-T ................................................................................ 27
4.5.7 Model CLS1000-OC ..................................................................................................................... 28
4.5.7.1 Pin Assignment ......................................................................................................... 28
4.5.7.2 Switching Outputs..................................................................................................... 28
4.5.7.3 Trigger Input CLS1000-OC-xx-T................................................................................ 29
5. Operation ................................................................................................................................ 30
5.1 Initial Operation ............................................................................................................................................. 30
5.2 Membrane Keys............................................................................................................................................. 30
5.3 Overview of Operating Menu......................................................................................................................... 31
5.4 Operating Menu............................................................................................................................................. 32
5.4.1 Legend of the Menu Structure ..................................................................................................... 32
5.4.2 Start .............................................................................................................................................. 32
5.4.3 T / Teach-in ................................................................................................................................... 33
5.4.3.1 ST/ Standard Teach-in .............................................................................................. 34
5.4.3.2 HST / HighSensitive Teach-in ................................................................................... 34
5.4.3.3 LST / LowSensitive Teach-in..................................................................................... 35
5.4.3.4 DT / Dark Teach-in / Background Teach-in............................................................... 35
5.4.3.5 OBT / OptimalBright Teach-in................................................................................... 35
5.4.3.6 ODT / OptimalDark Teach-in..................................................................................... 36
5.4.3.7 PPT / PeakToPeak Teach-in ...................................................................................... 36
5.4.3.8 2PT / 2Point Teach-in ................................................................................................ 36
5.4.3.9 MST / ManualSensitive Teach-in............................................................................... 36
5.4.4 Q1 / Config Q1.............................................................................................................................. 37
5.4.4.1 OPM / Switching Polarity .......................................................................................... 37
5.4.4.2 TIME / Timer ............................................................................................................. 37
5.4.4.3 Q2 / Config Q2 .......................................................................................................... 37

optoCONTROL CLS1000
5.4.5 ANA / Config AO........................................................................................................................... 38
5.4.5.1 Signal Spread Display Value and Analog Output .................................................... 39
5.4.6 SEN / Config Sensor .................................................................................................................... 41
5.4.7 INFO / Info Sensor........................................................................................................................ 41
5.4.8 RST / Factory settings .................................................................................................................. 42
5.4.9 EXIT / Exit (Lock) .......................................................................................................................... 42
5.5 Functions ...................................................................................................................................................... 43
6. Cleaning.................................................................................................................................. 45
7. Disclaimer............................................................................................................................... 45
8. Service, Repair ....................................................................................................................... 45
9. Decommissioning, Disposal .................................................................................................. 46
Appendix
A 1 Optional Accessories............................................................................................................. 47
A 2 Factory Settings ..................................................................................................................... 48
A 3 Circuit Examples .................................................................................................................... 49
A 3.1 CLS1000-QN and CLS1000-2Q..................................................................................................................... 49
A 3.2 CLS1000-OK .................................................................................................................................................. 50
A 3.3 CLS1000-AU .................................................................................................................................................. 50
A 3.4 CLS1000-AI.................................................................................................................................................... 51
A 3.5 Trigger input CLS1000-xxT ............................................................................................................................ 51

Page 5
Safety
optoCONTROL CLS1000
1. Safety
System operation assumes knowledge of the operating instructions.
1.1 Symbols Used
The following symbols are used in these operating instructions:
Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
Indicates a situation that may result in property damage if not avoided.
Indicates a user action.
iIndicates a tip for users.
Measurement Indicates hardware or a software button/menu.
1.2 Warnings
Connect the power supply and the display/output device according to the safety regulations for
electrical equipment.
> Risk of injury
> Damage to or destruction of the sensor and/or the controller
The supply voltage must not exceed the specified limits.
> Damage to or destruction of the sensor and/or the controller
Avoid shocks and impacts to the sensor and controller.
> Damage to or destruction of the sensor and/or the controller
Never fold the sensor (optical fiber) and do not bend the sensor in tight radii.
> Damage to or destruction of the sensor, failure of measuring device
Protect the ends of the optical fiber against contamination (use protective caps).
> Functionality impaired due to contamination
> Failure of the measuring device
1.3 Notes on CE Marking
The following apply to the optoCONTROL CLS1000:
- EU Directive 2014/30/EU
- EU Directive 2011/65/EU
Products which carry the CE mark satisfy the requirements of the EU directives cited and the relevant applicable harmo-
nized European standards (EN). The measuring system is designed for use in industrial and home applications.
The EU Declaration of Conformity is available to the responsible authorities according to EU Directive, Article 10.

Page 6
Safety
optoCONTROL CLS1000
1.4 Intended Use
The optoCONTROL CLS1000 is designed for use in an industrial environment. It is used
for optical and non-contact detection of a diameter, an edge, or a gap
for detecting the presence of a target
for detecting the position of components
for position and assembly control in automated assembly machines and supply systems
for presence control
for checking length and diameter.
- It is only permissible to operate the system with the values specified in the technical data, see 2.3.
- The system must be used in such a way that no persons are endangered or machines and other material goods are
damaged in the event of malfunction or total failure of the system.
- Take additional precautions for safety and damage prevention in case of safety-related applications.
1.5 Proper Environment
- Protection class: IP65
- Temperature range:
Operation: -5 ... +55 °C (+23 ... +131 °F)
Storage: -10 ... +70 °C (+14 ... +158 °F)
Humidity: 5 ... 95% (non-condensing)
- Ambient pressure: Atmospheric pressure
For use in environments in which there are particularly strong high-frequency influences, deviations in the specified pre-
cision tolerances can occur at certain frequencies.

Page 7
Functional Principle, Technical Data
optoCONTROL CLS1000
2. Functional Principle, Technical Data
2.1 Short Description
The measuring system consists of a compact controller with display unit, setting keys and connection for sensors of the
CFS series.
Sensors (optical fibers) for the optoCONTROL CLS1000 measuring system can be produced to customer specifications.
In adverse environmental conditions, such as high temperatures, small installation dimensions and poor accessibility in
plants, the optical fibers can be used like an optical micrometer.
The controller consists of a compact transmitting and receiving unit for infrared light with integrated signal evaluation.
The light intensity received via a sensor (optical fiber) is always measured for internal processing.
2.2 Measuring Principle
The controller is designed for adaptable sensors in reflection and transmitted light mode. The controller serves as a
transmitting and receiving unit, as well as for analog signal processing. Digital processing is performed internally on the
software side. Settings can be made and parameters can be read via a user-friendly operation and display field.
In addition, several controllers can be connected in parallel and synchronized. In this context, one controller serves as
master and controls/clocks the other controllers (slaves).
Light is transmitted to the target and back by means of a high-quality optical fiber that works according to 3 different
functional principles, depending on the application:
Two-way system
Reflex mode Transmission mode
One-way system
Fig. 1 Overview of the operating modes
2.2.1 Transmission Mode
In transmission mode, the light beam sent out by the transmitter is interrupted by the target to be detected, or is detect-
ed by the receiver. The transmitter and receiver of the one-way light barrier are housed in physically separate fiber-optic
heads. The transmitter (S) beams directly onto the receiver (E). If an object (O) interrupts the light beam, the receiver
voltage falls and the switching function is triggered.
Characteristics:
- Detection of opaque and mirroring targets
- Large ranges and high functional reserves, since the light beam only traverses the signal path once.
- Low susceptibility to failure, therefore well suited for use under difficult conditions, e.g. outdoor applications or those
in dirty environments
- Field of application: Monitoring of production and packaging lines, fill-level measurement in transparent containers, as
well as securing doors and hazard zones.

Page 8
Functional Principle, Technical Data
optoCONTROL CLS1000
2.2.2 Reflex Mode (One-Way System)
In reflex mode (one-way system), the transmitter and receiver are in one housing. The light from the transmitter is reflect-
ed back to the receiver by a reflector. The switching function is triggered when the light beam is interrupted.
Fig. 2 Reflex mode (one-way system)
2.2.3 Reflex Mode (Two-Way System)
In reflex mode (two-way system), the transmitter and receiver of the one-way light barrier are housed in physically sep-
arate fiber-optic heads. The transmitter (S) beams light onto the object to be detected and the object reflects the light in
the direction of the receiver. In this context, the surface structure or presence of an object can be detected, for example.
Fig. 3 Reflex mode (two-way system)

Page 9
Functional Principle, Technical Data
optoCONTROL CLS1000
2.3 Technical Data
2.3.1 CLS1000-AU
Model CLS1000-
AU-NPN
CLS1000-
AU-PNP
CLS1000-
AU-PP
CLS1000-
AU-NPN-T
CLS1000-
AU-PNP-T
CLS1000-
AU-PP-T
Operating range max. 2000 mm (depending on transmission sensor)
Detection range max. 1200 mm (depending on reflex sensor)
Response time 100 µs
Switching frequency 2.5 kHz (depending on pulse/pause ratio)
Frequency response (-3 dB) 10 kHz
Temperature stability ≤0.1%FSO/K
Light source infrared LED 870 nm
Permissible ambient light 50,000 lx
Supply voltage 112 … 30 VDC
Max. current consumption 50 mA
Analog output 0 ... 10 V
Switching output NPN PNP PP NPN PNP PP
Switching light/dark switching (switchable)
Signal input - Trigger in
Connection
Optical FA socket M18x1 for screwable optical fiber (length 0.3 m ... 15 m, min. bending radius
18 mm)
Electrical
4-pin M12 socket for power supply and
signals (connection cable see accesso-
ries)
5-pin M12 socket for power supply and
signals (connection cable see accesso-
ries)
Mounting DIN rail, DIN rail mounting (see accessories), mounting holes
Temperature
range
Storage -10 ... +70 °C (+14 ... +158 °F)
Operation -5 ... +55 °C (+23 ... +131 °F)
Shock (DIN EN 60068-2-27) 20 g / 11 ms in 3 axes, two directions and 1000 shocks each
Vibration (DIN EN 60068-2-6) 15 g / 10 … 1000 Hz in 3 axes, 10 cycles each
Protection class (DIN EN
60529) IP67
Material Plastic housing (polycarbonate)
Weight 200 g
Compatibility with all CFS sensors (FAR, FAD, FAZ and FAS)
Control and display elements Parameterization/operation via membrane keypad and OLED display on controller;
LED for power on
Special features
up to 9 teach-in modes;
adjustable switching output functions
on-delayed and off-delayed as well as
pulse output;
adjustable hysteresis 2 ... 25 %;
up to 9 teach-in modes;
adjustable switching output functions
on-delayed and off-delayed as well as
pulse output;
adjustable hysteresis 2 ... 25 %; many
trigger types
FSO = Full Scale Output
The specified data apply for a consistent room temperature of 22 °C, sensor is continuously in operation, open signal
outputs.
1)Residualripple≤10%

Page 10
Functional Principle, Technical Data
optoCONTROL CLS1000
2.3.2 CLS1000-AI
Model CLS1000-
AI-NPN
CLS1000-
AI-PNP
CLS1000-
AI-PP
CLS1000-
AI-NPN-T
CLS1000-
AI-PNP-T
CLS1000-
AI-PP-T
Operating range max. 2000 mm (depending on transmission sensor)
Detection range max. 1200 mm (depending on reflex sensor)
Response time 100 µs
Switching frequency 2.5 kHz (depending on pulse/pause ratio)
Frequency response (-3 dB) 10 kHz
Temperature stability ≤0.1%FSO/K
Light source infrared LED 870 nm
Permissible ambient light 50,000 lx
Supply voltage 112 … 30 VDC
Max. current consumption 50 mA
Analog output Switchable 0 … 20 mA or 4 … 20 mA
Switching output NPN PNP PP NPN PNP PP
Switching light/dark switching (switchable)
Signal input - Trigger in
Connection
Optical FA socket M18x1 for screwable optical fiber (length 0.3 m ... 15 m, min. bending radius
18 mm)
Electrical
4-pin M12 socket for power supply and
signals (connection cable see accesso-
ries)
5-pin M12 socket for power supply and
signals (connection cable see accesso-
ries)
Mounting DIN rail, DIN rail mounting (see accessories), mounting holes
Temperature
range
Storage -10 ... +70 °C (+14 ... +158 °F)
Operation -5 ... +55 °C (+23 ... +131 °F)
Shock (DIN EN 60068-2-27) 20 g / 11 ms in 3 axes, two directions and 1000 shocks each
Vibration (DIN EN 60068-2-6) 15 g / 10 … 1000 Hz in 3 axes, 10 cycles each
Protection class (DIN EN
60529) IP67
Material Plastic housing (polycarbonate)
Weight 200 g
Compatibility with all CFS sensors (FAR, FAD, FAZ and FAS)
Control and display elements Parameterization/operation via membrane keypad and OLED display on controller;
LED for power on
Special features
up to 9 teach-in modes;
adjustable switching output functions
on-delayed and off-delayed as well as
pulse output;
adjustable hysteresis 2 ... 25 %;
up to 9 teach-in modes;
adjustable switching output functions
on-delayed and off-delayed as well as
pulse output;
adjustable hysteresis 2 ... 25 %; many
trigger types
FSO = Full Scale Output
The specified data apply for a consistent room temperature of 22 °C, sensor is continuously in operation, open signal
outputs.
1)Residualripple≤10%

Page 11
Functional Principle, Technical Data
optoCONTROL CLS1000
2.3.3 CLS1000-QN
Model CLS1000-
QN-NPN
CLS1000-
QN-PNP
CLS1000-
QN-PP
CLS1000-
QN-NPN-T
CLS1000-
QN-PNP-T
CLS1000-
QN-PP-T
Operating range max. 2000 mm (depending on transmission sensor)
Detection range max. 1200 mm (depending on reflex sensor)
Response time 100 µs
Switching frequency 2.5 kHz (depending on pulse/pause ratio)
Temperature stability ≤0.1%FSO/K
Light source infrared LED 870 nm
Permissible ambient light 50,000 lx
Supply voltage 112 … 30 VDC
Max. current consumption 50 mA
Switching
output
switchable
NPN; PNP; PP
2x NPN
normally
open/ nor-
mally closed
(Q/QN;
NO/NC)
2x PNP
normally
open/ nor-
mally closed
(Q/QN;
NO/NC)
2x PP
normally
open/ nor-
mally closed
(Q/QN;
NO/NC)
2x NPN
normally
open/ nor-
mally closed
(Q/QN;
NO/NC)
2x PNP
normally
open/ nor-
mally closed
(Q/QN;
NO/NC
2x PP
normally
open/ nor-
mally closed
(Q/QN;
NO/NC)
Switching light/dark switching (switchable)
Signal input - Trigger in
Connection
Optical FA socket M18x1 for screwable optical fiber (length 0.3 m ... 15 m, min. bending radi-
us 18 mm)
Electrical
4-pin M12 socket for power supply and
signals (connection cable see accesso-
ries)
5-pin M12 socket for power supply and
signals (connection cable see accesso-
ries)
Mounting DIN rail, DIN rail mounting (see accessories), mounting holes
Temperature
range
Storage -10 ... +70 °C (+14 ... +158 °F)
Operation -5 ... +55 °C (+23 ... +131 °F)
Shock (DIN EN 60068-2-27) 20 g / 11 ms in 3 axes, two directions and 1000 shocks each
Vibration (DIN EN 60068-2-6) 15 g / 10 … 1000 Hz in 3 axes, 10 cycles each
Protection class (DIN EN 60529) IP67
Material Plastic housing (polycarbonate)
Weight 200 g
Compatibility with all CFS sensors (FAR, FAD, FAZ and FAS)
Control and display elements Parameterization/operation via membrane keypad and OLED display on controller;
LED for power on
Special features
up to 7 teach-in modes;
adjustable switching output functions
on-delayed and off-delayed as well as
pulse output;
adjustable hysteresis 2 ... 25 %;
up to 7 teach-in modes;
adjustable switching output functions
on-delayed and off-delayed as well as
pulse output;
adjustable hysteresis 2 ... 25 %; many
trigger types
FSO = Full Scale Output
The specified data apply for a consistent room temperature of 22 °C, sensor is continuously in operation, open signal
outputs.
1)Residualripple≤10%

Page 12
Functional Principle, Technical Data
optoCONTROL CLS1000
2.3.4 CLS1000-2QN
Model CLS1000-
2Q-NPN
CLS1000-
2Q-PNP
CLS1000-
2Q-PP
CLS1000-
2Q-NPN-T
CLS1000-
2Q-NPN-T
CLS1000-
2Q-PP-T
Operating range max. 2000 mm (depending on transmission sensor)
Detection range max. 1200 mm (depending on reflex sensor)
Response time 100 µs
Switching frequency 2.5 kHz (depending on pulse/pause ratio)
Temperature stability ≤0.1%FSO/K
Light source infrared LED 870 nm
Permissible ambient light 50,000 lx
Supply voltage 112 … 30 VDC
Max. current consumption 50 mA
Switching
output
each switchable
NPN; PNP; PP
2x NPN
(Q1/QN)
2x PNP
(Q1/QN)
2x PP
(Q1/QN)
2x NPN
(Q1/QN)
2x PNP
(Q1/QN)
2x PP
(Q1/QN)
Switching light/dark switching (switchable)
Signal input - Trigger in
Connection
Optical FA socket M18x1 for screwable optical fiber (length 0.3 m ... 15 m, min. bend-
ing radius 18 mm)
Electrical
4-pin M12 socket for power supply
and signals (connection cable see
accessories)
5-pin M12 socket for power supply
and signals (connection cable see
accessories)
Mounting DIN rail, DIN rail mounting (see accessories), mounting holes
Temperature
range
Storage -10 ... +70 °C (+14 ... +158 °F)
Operation -5 ... +55 °C (+23 ... +131 °F)
Shock (DIN EN 60068-2-27) 20 g / 11 ms in 3 axes, two directions and 1000 shocks each
Vibration (DIN EN 60068-2-6) 15 g / 10 … 1000 Hz in 3 axes, 10 cycles each
Protection class (DIN EN 60529) IP67
Material Plastic housing (polycarbonate)
Weight 200 g
Compatibility with all CFS sensors (FAR, FAD, FAZ and FAS)
Control and display elements Parameterization/operation via membrane keypad and OLED display on con-
troller; LED for power on
Special features
up to 7 teach-in modes;
adjustable switching output functions
on-delayed and off-delayed as well as
pulse output;
adjustable hysteresis 2 ... 25 %;
up to 7 teach-in modes;
adjustable switching output functions
on-delayed and off-delayed as well as
pulse output;
adjustable hysteresis 2 ... 25 %; many
trigger types
FSO = Full Scale Output
The specified data apply for a consistent room temperature of 22 °C, sensor is continuously in operation, open signal
outputs.
1)Residualripple≤10%

Page 13
Functional Principle, Technical Data
optoCONTROL CLS1000
2.3.5 CLS1000-OC
Model CLS1000-OC CLS1000-OC-T
Operating range max. 2000 mm (depending on transmission sensor)
Detection range max. 1200 mm (depending on reflex sensor)
Response time 100 µs
Switching frequency 2.5 kHz (depending on pulse/pause ratio)
Temperature stability ≤0.1%FSO/K
Light source infrared LED 870 nm
Permissible ambient light 50,000 lx
Supply voltage 112 … 30 VDC
Max. current consumption 50 mA
Switching output Optocoupler (OC)
Switching light/dark switching (switchable)
Signal input - Trigger in
Connection
Optical FA socket M18x1 for screwable optical fiber (length 0.3 m ... 15 m, min.
bending radius 18 mm)
Electrical 4-pin M12 socket for power supply and signals (connection cable see
accessories)
Mounting DIN rail, DIN rail mounting (see accessories),
mounting holes
Temperature range Storage -10 ... +70 °C (+14 ... +158 °F)
Operation -5 ... +55 °C (+23 ... +131 °F)
Shock (DIN EN 60068-2-27) 20 g / 11 ms in 3 axes, two directions and 1000 shocks each
Vibration (DIN EN 60068-2-6) 15 g / 10 … 1000 Hz in 3 axes, 10 cycles each
Protection class (DIN EN 60529) IP67
Material Plastic housing (polycarbonate)
Weight 200 g
Compatibility with all CFS sensors (FAR, FAD, FAZ and FAS)
Control and display elements Parameterization/operation via membrane keypad and OLED display on
controller; LED for power on
Special features
up to 7 teach-in modes;
adjustable switching output func-
tions on-delayed
and off-delayed as well as
pulse output;
adjustable hysteresis 2 ... 25 %;
up to 7 teach-in modes;
adjustable switching output functions
on-delayed and off-delayed as well as
pulse output;
adjustable hysteresis 2 ... 25 %; many
trigger types
FSO = Full Scale Output
The specified data apply for a consistent room temperature of 22 °C (71.6 °F), sensor is continuously in operation, open
signal outputs.
1)Residualripple≤10%

Page 14
Delivery
optoCONTROL CLS1000
3. Delivery
3.1 Unpacking/Included in Delivery
1 optoCONTROL CLS1000 controller
1 assembly instructions
Carefully remove the components of the measuring system from the packaging and ensure that the goods are for-
warded in such a way that no damage can occur.
Check the delivery for completeness and shipping damage immediately after unpacking.
If there is damage or parts are missing, immediately contact the manufacturer or supplier.
A CFS series sensor as well as a PC1000 signal/power supply cable is required to operate the CLS1000.
Optional accessories, including the optical fiber, are available in the appendix , see A 1.
3.2 Storage
- Temperature range for storage: -10 ... +70 °C (+14 ... +158 °F)
- Humidity: 5 ... 95% (non-condensing)

Page 15
Installation and Assembly
optoCONTROL CLS1000
4. Installation and Assembly
4.1 Installation and Mounting
i
Ensure careful handling during installation and operation.
During installation of the optoCONTROL CLS1000, ensure that the sensors can be freely moved and
are not exposed to any pronounced curvatures or sharp corners. Damage to or destruction and/or
failure of the sensor and/or influence on the test result.
The smallest bending radius of the sensor (optical fiber) is 18 mm (3 x Ø cable diameter).
M18x1
M12x1
106 (4.17)
85 (3.25)
75 (2.95)
32 (1.26)
48.9 (1.93)
14.5 (0.57)
ø4.3
42.4 (1.67)
28.4 (1.12)
28 (1.10)
18.5 (0.73)
Fig. 4 Dimensional drawing of optoCONTROL CLS1000, dimensions in mm (inches)
Do not allow the end surfaces of the sensor to hit against edges or surfaces.
> Reduced signal quality or failure of the measuring device.
Mount the controller exclusively on a flat surface or a DIN rail using the existing through-holes on the housing , see
4.3.
Any type of clamping is not permitted.
Connect the controller according to the pin assignment, see 4.5.3.

Page 16
Installation and Assembly
optoCONTROL CLS1000
4.2 Installation of the Sensor
Various sensors are available for the optoCONTROL CLS1000, see A 1.
This makes it possible to use an optimal probe head, even in restricted spaces.
No sharp or heavy objects should be allowed to affect the cables and optical fibers. Always avoid
folding the cables and optical fiber.
> Damage to or destruction of the cables and/or optical fiber, failure of the sensor
Do not bend more tightly than the bending radius of the optical fiber of 18 mm (3 x Ø the cable diam-
eter). Do not use any cable ties to tighten the sensor.
> Breakage of the optical fiber, impairment of switching behavior
Do not touch the front surface of the sensor.
> Functionality impaired due to contamination
Install the optical fiber to the provided socket of controller and lock it using the retainer nut.
12
3
4
3
Fig. 5 Optical fiber installation
1Controller
2Optical fiber
3Retainer nut
4Supply voltage
Position the probe head of the sensor in the necessary position relative to the target.
iTake background reflections into account when doing so. Objects in the background can influence the measure- ment; highly glossy surfaces have the greatest effect on the measurement
Do not install multiple optical fiber probe heads directly next to one another.
> Mutual influence, imprecise measurement values

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Installation and Assembly
optoCONTROL CLS1000
4.3 Installation on a DIN Rail
Install Controller 1 on a DIN rail (DIN EN 60715 / Type TH35).
Install Controller 2 to Controller 1 and use M4 hexagon socket screws with the appropriate length to screw the con-
troller.
iIP65 remains intact for the screw connection in the stacked state.
Fig. 6 Installation of the CLS1000 on a DIN rail

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Installation and Assembly
optoCONTROL CLS1000
4.4 Control and Display Elements
The Status LED on the controller signals the following information:
LED Display Function
Green
ON Constant supply voltage
Off No supply voltage
Aside from the LED, the controller also has a display and membrane keyboard, see 4.4 via which the controller is operat-
ed.
The most important settings and controller operations can be activated via the keys. The display serves display purpos-
es. All functions are explained in the Operations chapter, see 5.3, see 5.4, see 5.5.
1
2
3
4
5
6
1Field in display Display Meaning Model
ON1 Illuminated Q1 active AU, AI, 2Q, OC
QN active QN
ON2 Inactive, no display AU, AI, OC, QN
Illuminated Q2 active 2Q
TRG Illuminated Trigger active
Illuminated Lock = active
Small numeric display Switching value / current menu item
Large numeric display Measurement value / Measurement value selection
Off Concluding the
teach-in process
Flashing Active teach-in process
2
6
Buttons for navigating the menu items and chang-
ing values
3 LED green Supply voltage is active
Off No supply voltage
4 Button for selecting/confirming menu item/value.
Deactivate the key lock by pressing for 2 seconds
5 Button to undo the menu selection or go back one
menu level; to abort or discard

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Installation and Assembly
optoCONTROL CLS1000
4.5 Electrical Connections Controller
4.5.1 General Pin Assignment
Fig. 7 4-pin M12 cable socket for voltage supply Fig. 8 5-pin M12 cable socket for voltage supply for con-
troller with trigger function
The frequently used and standardized M12 sockets allow use of standard commercial cables to match the specific, spe-
cial requirements of the specific operating environment.
4.5.2 Supply Voltage
To connect the supply voltage:
- 12 ... 30 VDC; Imax < 50 mA
- 4-pin 1or 5-pin connector (with trigger function)
MICRO-EPSILON recommends use of the signal/power supply cable PC1000-5, which is included in the delivery.
Perform all electrical connections only in the switched-off state.
> Risk of injury from high voltage.
Install the shielded signal/power supply cable PC1000-5 on the controller, or PC1000-2 for the trigger function.
Activate the supply voltage.
The green LED is illuminated when the supply voltage is active.

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Installation and Assembly
optoCONTROL CLS1000
4.5.3 Model CLS1000-AU
4.5.3.1 Pin Assignment
Pin Signal/assign-
ment
Description Comments, circuitry PC1000-x
cable color
1
2
3
4
1
2
3
4
5
1V+Supply voltage 12 ... 30 VDC
Imax < 50 mA Brown
2 OUT2 Analog output 0 ... 10 VDC
Ra> 10 kOhm White
Fig. 9 4-pin ca-
ble socket,
view of solder
side
Fig. 10 5-pin cable
socket,
view of solder
side 1
3 GND Ground
Ground for supply, switch-
ing output Q and analog
output and trigger (IN) 1
Blue
4 OUT1 Switching out-
put Q1
V+max. 12 ... 30 VDC,
Imax = 100 mA, Signal level
depends on supply volt-
age, switching behavior
programmable: NPN, PNP,
PP
Black
5 1TRG 1Trigger (IN) 1max. 30 VDC; input current
Imax = < 1 mA Gray 1
1) Only for controller CLS1000-AU-xx-T with trigger function
Alternatively, for the model without trigger function, an angled signal/power supply cable PC1000/90-x with a connector
angled at 90° (or open ends) is available, see A 1 (optional accessories).
4.5.3.2 Analog Output
The sensor supplies an output voltage of 0 ... 10 VDC.
Analog output properties Sensor
pin
PC1000-x
cable color
Comments
Voltage output 0 ... 10 V 2 White Analog output
Ra> 10 KOhm
3 Blue Ground
Fig. 11 Analog output switching
4.5.3.3 Switching Output
The switching variants of the switching output (PP/PNP/NPN) as well as the switching thresholds can be changed and
adjusted using the Operating menu.
The switching behavior (NPN, PNP, push-pull (PP)) of the switching output depends on the programming.
GND
1
3
4
Q
PP / PNP / NPN
U Analog
0 V
10 V
2
V+
Brown
White
Black
Blue
Fig. 12 Circuit for switching output CLS1000-AU