Midtronics EBT-965P User manual

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EBT-965P
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For testing 12-volt automotive batteries
User Manual
EBT-965P
Battery & System
Analyzer
DEC 2019
167-000878EN-B

blank page behind cover

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EBT-965P
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Contents
1: Introduction 5
Personal Precautions 5
Symbols Conventions 5
Description 5
Consent to Collection and Use of Data: 5
Controls & Connections 6
Main Menu 6
Initial Power Up 7
Inspecting the Battery 7
Testing Out-of-Vehicle 7
Testing In-Vehicle 8
Connecting To A Battery 8
Setting User Preferences 8
2 – Car 9
Battery Test 9
Battery Test Results 10
System Test 11
3 – New Battery Test 12
Battery Test 12
4 – History 14
5 – Messages 15
Accessing Messages 15
Message Types 15
6 – Settings 16
Tool 16
Display 16
Date & Time 16
Print Format 16
Email Format 16
Work Order 17
System Test 17
Version 17
Check For Updates 17
Shop Settings 17
Admin 17
Shop Info 18
Users 18
Network 19
WiFi 19
7 – Maintenance & Troubleshooting 20
Tester Cables 20
Cleaning Clamps 20
Handling Test Cables 20
Storing Test Cables 20
Testing The Cable Set 20

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EBT-965P
Test Procedure 20
Connecting The Battery Test Cable 21
Printer Paper 22
Replacing The Paper Roll 22
Printer Problems 23
The internal printer will not print 23
Display Problems 23
The display does not turn on: 23
The display ickers or is dim: 23
Internal Batteries 23
Replacing The Internal Batteries 24
Appendix: Recommended Test Procedure 25
Appendix B:Test Results Decision Tables 26
Battery Test Results 26
Starter Test Results 27
Diode Test Results 28

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1: Introduction
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1: Introduction
Personal Precautions
Risk of explosive gases. Never
smoke or allow a spark or ame
in the vicinity of a battery.
Batteries can produce a highly
explosive mix of hydrogen gas and
oxygen, even when the battery is not
in operation. Always work in a well-
ventilated area.
Wash hands after handling.
REQUIRED BY CALIFORNIA PROP. 65: Battery
posts, terminals, and related accessories contain
lead and lead compounds, chemicals known to
the state of California to cause cancer and birth
defects or other reproductive harm.
Inspect the battery for damage and check the electrolyte level. If the electrolyte level is too
low, replenish it and fully charge the battery. Always use the necessary safety precautions when
working with batteries to prevent severe injury or death. Follow all manufacturers’ instructions
and BCI (Battery Council International) safety recommendations, which include the following
precautions:
9Battery acid is highly corrosive. If acid enters your eyes, immediately ush them thoroughly
with cold running water for at least 15 minutes and seek medical attention. If battery acid
gets on your skin or clothing, wash immediately with a mixture of water and baking soda.
9Always wear proper safety glasses or face shield when working with or around batteries.
9Keep hair, hands, and clothing as well as the analyzer cords and cables away from moving
engine parts.
9Remove any jewelry or watches before you start servicing the battery.
9Use caution when working with metallic tools to prevent sparks or short circuits.
9Never lean over a battery when testing, charging, or jump starting.
Symbols Conventions Description
Symbol Description
!The safety symbol indicates
instructions for avoiding hazardous
conditions and personal injury.
The safety symbol with the
words CAUTION, WARNING, or
DANGER indicates instructions for
avoiding hazardous conditions and
personal injury.
The wrench symbol indicates
procedural notes and helpful
information.
The analyzer uses function-specic applications
accessed through a series of menus and icons
to guide users through the battery testing
process for consistent testing implementation
and accuracy. These are accessed using the
tester’s touch screen display. Test results can
be displayed on the full-color screen, printed,
or wirelessly emailed.
Consent to Collection and Use of Data:
The user of this tool consents that Midtronics may collect, store, transmit, and use technical data
and related information, including but not limited to technical information about this device,
system and application software, test results, and accessories. This inforamtion is gathered
periodically to facilitate the provision of product support, product improvements, product
development, and other services related to use of this battery and electrical system analyzer. The
technical data and related information is in a form that does not personally identify the user.

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1: Introduction EBT-965P
Controls & Connections





Display Screen
Cooling Vent
Arrow Key & Power Button
Mini-USB Port
Thermal Printer
Temperature Sensor

Main Menu
12.74V EBT-965P
Car New Baery History
Messages Sengs
i
Version

Menu Bar
12.74V Battery Voltage
(if connected) WiFi signal strength
Bluetooth connectivity
status Controller internal battery status
Main Menu Selection Area
 When displayed, the Screen Arrows show which ARROW key on the keypad to press to
display other icons or screens. When displayed under a list of options, the Screen Arrows
show which keypad arrow to press to highlight a character or item in a list.
Additional Screens
The dots at the bottom or side of a menu or results screen indicate additional screens are available,
 Screen 1
 Screen 2
 Screen 3
Press or 

Screen 1
Press or 

Screen 2

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1: Introduction
EBT-965P
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Main Menu Icons
Icon Description
Car
For testing in- and out-of-vehicle batteries for possible return.
New Baery
Test
Perform a battery test on a new 12V battery in the vehicle.
History
Access archived test histories or search test history by technician.
Messages
Displays alerts and notications for upcoming tests and activities including scheduled
tests, tool software updates and maintenance opportunities.
Sengs
Setup/adjust: WiFi, printer setup, email settings, user information, default language,
display and sound settings, shop information, and connected devices.
i
Version
Displays information regarding the version of the software.
Initial Power Up
When powered up for the rst time, the tester will take approximately 8 to 10 seconds to
boot up while testing the integrity of the internal software.
Test Preparation
Inspecting the Battery
Before starting the test visually inspect the battery for:
•Cracked, buckled, or leaking case. If you see any of these defects, replace the battery.
•Corroded, loose, or damaged cables and connections. Repair or replace them as needed.
•Corrosion on the battery terminals, and dirt or acid on the case top. Clean the case and termi-
nals using a wire brush and a mixture of water and baking soda.
•Low electrolyte level. If the electrolyte level is too low, add distilled water to ll up to ½ above
the top of the plates and fully charge the battery. Do not overll.
•Corroded or loose battery tray and hold-down xture. Tighten or replace as needed.
Testing Out-of-Vehicle
The preferred battery test location is In-Vehicle. However, for testing Out-Of-Vehicle:
•Always disconnect the negative cable from the battery rst and reconnect it last.
•Always use a carry tool or strap to lift and transport the battery.

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1: Introduction EBT-965P
Failure to properly install lead terminal adapters,
or using adapters that are dirty or worn, may
cause false test results.
When testing side-post or Group 31 batteries, always use
lead terminal adapters provided with the tester—do not
test at the battery’s steel bolts. To avoid damage, never use
a wrench to tighten the adapters more than ¼ turn.
Testing In-Vehicle
The preferred test position is at the battery posts. If you must test at a remote-post location, it
should have both a positive and negative post. Otherwise, you must remove the battery and
perform an out-of-vehicle test.
At the start of the test, make sure all vehicle accessory loads are o, the key is not in the ignition,
and the doors are closed.
Connecting To A Battery
Do not connect the tester to a voltage source
greater than 30 Vdc.
Connect the clamps to the tester: the red clamp to the positive (+) terminal and the black clamp to
the negative (–) terminal. If the clamps are reversed when connected, the tester displays CLAMPS
REVERSED! Reconnect the clamps.
Make sure both sides of the clamps are gripping the terminals by rocking each clamp back and
forth. A poor connection will prevent testing, and the tester will display a CHECK CONNECTION
message. If the message reappears after reconnecting, clean the terminals and reconnect.
Setting User Preferences
Customize the analyzer by setting preferences in the Settings ( ) Menu, described in Chapter 7.

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2 – Car
EBT-965P
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2 – Car
Car
Use Car Test to test and verify the condition of customer batteries that are in-
or out-of-vehicle for possible return and/or warranty claim. Press  to
return to the previous screen, select options and when necessary, to enter or
continue to the next step.
Battery Test
1. Battery Test Setup - Edit the displayed vehicle and battery information.
Location Inside vehicle Outside vehicle
Brand/Model Exide Tudor
Fulmen Deta
Sonnak Centra
Other
Battery Type Flooded
EFB
GEL
AGM
AGM spiral
Battery Units EN
SAE
DIN
JIS
EN2
IEC
CCA
Battery Rating Hold down or to increase scrolling speed.
When Exide, Tudor, Fulmen, Deta, Sonnak or Centra are selected at brand/model, the option
'rating' will change to 'P/N', which leads to the part number list.
Rating Description Range
EN European Norms. The battery is required to meet a voltage of
7.5V after 10 seconds
100 to 3000
SAE Society of Automotive Engineers norm. The test species that the
battery at a temperature of –18°C will deliver a current equal to
the Cold Cranking Amps for 30 seconds with the voltage staying
above 7.2 volts
100 to 3000
DIN Deutsche Industrie-Norm 100 to 1000
JIS Japanese Industrial Standard test, carried out at -15°C. A list is shown
EN2 European Norms 2. Performing a different second discharge than
with EN.
100 to 3000
IEC International Electrotechnical Commission norm. The IEC test is
performed at -18°C
100 to 1000
CCA Cold Cranking Amps (specied by SAE): The amount of current a
battery can provide at 0 ºF
(–17.8 ºC).
100 to 3000
Select Start to advance to the next screen.
2. Temperature - Hold the tester temperature sensor over the battery being tested.

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2 – Car EBT-965P
Temp Sensor
Select Capture to lock in the live temperature reading and begin the battery test.
Battery Test Results
Select Send Results displayed at the bottom of the tester screen to send the test results to the
optional built-in printer or via email. Select Done to return to the Main Menu.
Email
6Printer
Icons are color-coded to indicate status.
Battery Test Starter Test Alternator Test
Green:Green:
All test parameters were completed
and have passed.
Red:Red: The battery has failed the test.
Yellow:Yellow: Some test parameters may require
further testing. Gray:Gray: Insufcent data to perform the test.
Refer to Appendix B: Decision Tables for a complete explaination of the possible test results.
Test Results - Baery
Good Baery
Rated 575 CCA
Voltage 12.72 V
Measured 599 CCA
Temperature: 24C
Type: Flooded
 
Send Results System Test Done

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2 – Car
EBT-965P
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Test Results - Baery
Cranking Health
Baery meets or exceeds
required standards. Test
again in 90 days or at
next service opportunity.
Rated: 575 CCA
Measured: 599 CCA

Test Results - Baery
Reserve Health
OK
The baery has sucient
reserve health to
provide power for the
electronics systems in the
vehicle.

System Test
1. Select System Test displayed at the bottom of the screen to continue to the System Test.
1. Start the vehicle's engine and let it idle.
2. Ensure all accessories (High Beam headlights/ventilation blower etc.) are o and select Next.
The analyzer tests the alternator output.
3. When prompted, rev and hold the engine to between 2000 to 3000 rpm.
The analyzer tests the alternator output again.
4. When prompted Idle the engine and and select Next.
5. Turn on the high beam headlights and ventilation blower.
6. Select Next.
The analyzer tests the alternator output.
7. When prompted, rev and hold the engine to between 2000 to 3000 rpm.
The analyzer tests the alternator output again.
8. When prompted Idle the engine and and select Next.

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3 – New Battery Test EBT-965P
3 – New Battery Test
New Baery
Test
Use New Battery Test to test and verify the condition of customer batteries for
possible return and/or warranty claim. Press  to return to the previous
screen, select options and when necessary, to enter or continue to the next
step.
Battery Test
1. Battery Test Setup - Edit the displayed vehicle and battery information
Brand/Model Exide Tudor
Fulmen Deta
Sonnak Centra
Other
Battery Type Flooded
EFB
GEL
AGM
AGM spiral
Battery Units EN
SAE
DIN
JIS
EN2
IEC
CCA
Battery Rating Hold down or to increase scrolling speed.
When Exide, Tudor, Fulmen, Deta, Sonnak or Centra are selected at brand/model, the option
'rating' will change to 'P/N', which leads to the part number list.
Rating Description Range
EN European Norms. The battery is required to meet a voltage of
7.5V after 10 seconds
100 to 3000
SAE Society of Automotive Engineers norm. The test species that the
battery at a temperature of –18°C will deliver a current equal to
the Cold Cranking Amps for 30 seconds with the voltage staying
above 7.2 volts
100 to 3000
DIN Deutsche Industrie-Norm 100 to 1000
JIS Japanese Industrial Standard test, carried out at -15°C. A list is shown
EN2 European Norms 2. Performing a different second discharge than
with EN.
100 to 3000
IEC International Electrotechnical Commission norm. The IEC test is
performed at -18°C
100 to 1000
CCA Cold Cranking Amps (specied by SAE): The amount of current a
battery can provide at 0 ºF
(–17.8 ºC).
100 to 3000
Select Start to advance to the next screen.
2. Temperature - Hold the tester temperature sensor over the battery being tested.

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3 – New Battery Test
EBT-965P
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Temp Sensor
Select Capture to lock in the live temperature reading and begin the battery test.
Battery Test Results
Test Results - Baery
Good Baery
Rated 575 CCA
Voltage 12.72 V
Measured 599 CCA
Temperature: 24C
Type: Flooded
 
Send Results Done
Test Results - Battery Test
To print or send the test results to a congured printer select Send Results. To return to the Home
Screen, select Done .
Refer to Appendix B: Decision Tables for a complete explaination of the possible test results.

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4 – History EBT-965P
4 – History
History
Use History to access the tool usage history, a vehicle history based on user
histories. The search function can also be used nd test records for specic
vehicles and technicians.
Press  to return to the previous screen, select options and when
necessary, to enter or continue to the next step.
1. At the Main Menu, select History. The Tool History screen is displayed.
Tool History
In Vehicle
12/08/2017 12:09 PM
In Vehicle 12/08/2017 8:45 AM
Out of Vehicle
12/07/2017 3:16 PM

1/10
For Out Of Vehicle tests, see Appendix B: Test Results Decision Tables for full screen
descriptions.
2. Select a vehicle record to view the results or select Search Options to search for records by
test result decision.
3. For In Vehicle tests, the Summary screen is displayed.
Test Results - Summary
Good Baery
Cranking Normal
Charging Normal
Send Results Done
Test Results - Summary
4. Select the Battery, Cranking, or Alternator Test to view detailed test results for each part of
the test.
For In Vehicle tests, see Appendix B: Test Results Decision Tables for full screen descriptions.
To send the test results to a congured printer or via email select Send Results. To return to
the Home Screen, select Done to the Main Menu.

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5 – Messages
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5 – Messages
Messages
The Messages function displays alerts and notications for upcoming tests and
activities. This includes scheduled testing as well as tool software updates and
maintenance opportunities.
Mark Read Or Unread Delete Notication
Perform Message Action
Tap to return to the previous screen or to return to the Main Menu.
Accessing Messages

A number is displayed next to the Messages icon when the analyzer has received
any critical messages. The number does not include non-critical Notications.
Unread Critical Messages
Read Critical Messages
1. Tap Messages on the Main Menu screen.
Messages 93%
Crical (1/2) ^
Authencaon failed. Check login credenals.
An update is available. Apply update now?
Nocaons (2) ^
1 record was sent successfully at 3:20 PM 10/7/2016
2 emails were sent successfully at 10:46 AM 10/8/2016
2. Tap to read a message.
Tap to perform the message action item.
Tap to delete a message.
3. Tap ^to collapse a list of messages or ˅to expand the list.
Message Types
Critical: An important action cannot be performed and may require user action.
Notications: Indicates an action has been performed or data has been sent.

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6 – Settings EBT-965P
6 – Settings
Sengs
Use Setup to setup and adjust the tester display and time, shop and
administrative settings, network connectivity.
Press  to return to the previous screen, select options and when necessary, to enter or
continue to the next step.
Tool
Display
Use to return to the Display menu.
Language Select the analyzer default standard language.
Temperature
Units
Select the default temperature units (Fahrenheit/Celsius) used when measuring
battery temperature.
Number
Separator
Select the default number display using commas or periods separators.
Date & Time
Use to return to the Display menu.
Date Format Select Month/Day/Year (MM/DD/YYYY), or Day/Month/Year DD/MM/YYYY.
Date Use or to advance the month, day, and year. Use or to advance
left or right and move to Cancel or Next. Select Next to save the date or
Cancel to exit without saving.

June 18 2018

CANCEL NEXT
Time Format Select 12 or 24 Hour Format.
Time
Use or to advance the hours, minutes, and AM/PM setting. Use or 
to advance left or right and move to Cancel or Next. Select Next to save the
time or Cancel to exit without saving.

10 46 AM

CANCEL NEXT
Print Format
Set the default to include Shop Info and State Of Health (SoH) information on test result printouts.
Use to return to the Display menu.
Email Format
Set the default emailaddress to send test results to. Use to return to the Display menu.

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6 – Settings
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Work Order
Customize
Enable
Press to check/uncheck the box to enable/disable the function.
Work Order
Text
Use  to highlight characters on the displayed keyboard and press 
to select. Select Esc to return to the Work Order Settings screen.
System Test
Press to check and uncheck the box. A checked box indicates a System Test will be included as
part of an In Test. Use to return to the Tool menu.
Version
Use to conrm technical information for internal tester software and hardware.
Cong: Build Number:
Firmware: Serial Number:
Flash: MAC ID:
EEPROM: FCC ID:
Build Date:
Check For Updates
Check for software updates via a connected WiFi network.
Shop Settings
Admin
Admin
Enable
Press to check and uncheck the box. A checked box indicates the Admin
function is enabled.
Admin
Pin
Use  to select a four (4) digit Admin PIN. Select OK to save the PIN or
Cancel to exit without saving. Use to return to the Shop Settings menu.

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6 – Settings EBT-965P
Shop Info
Use to enter information about the shop in which the tester will be used.
Shop Name Country
Shop Address Phone Number
Shop Address 2 Email Address
City Website
State (Blank)
Zipcode (Blank)
Country
With the displayed alphanumeric keypad, u se  to highlight the desired alphanumeric
character.
Select to access the lower case and symbol character maps.
Once all of the alphanumeric characters have been entered, select Save or Esc to exit without saving.
Users
The Users function is for enabling, adding, and editing IDs for tester users. It also allows you to
delete a USER ID and its associated test total.
Enable
Users
Press to check and uncheck the box. A checked box indicates the Enable
Users function is enabled.
Add User (Limit 10) With the displayed alphanumeric keyboard, use 
to highlight the
desired alphanumeric character. Press to select that character.
•Select to access the lower case and symbol character maps.
•Select ?123 to access alternative characters.
Once all of the alphanumeric characters have been entered, select Save or Esc to
exit without saving.
Edit User Use
 to select a user to edit (1 of 10). Use  to highlight the desired
alphanumeric character. Press to select that character.
•Select to access the lower case and symbol character maps.
•Select ?123 to access alternative characters.
Once all of the alphanumeric characters have been entered, select Save or Esc to
exit without saving.
Delete User Use
 to select a user to delete (1 of 10). Press . A tone sounds and a
conrmation screen is displayed. Select Delete to delete the user or Cancel to exit
and go back one screen.

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6 – Settings
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Network
WiFi
Automatic The tester searches for any detectable WiFi networks. A list of detected WiFi
networks is then displayed on the tester screen. Press to return to the CVG3
Setup screen.
Manual Manually enter Security, SSID, Password, Encryption, and WEP Keys. Press to
return to the CVG3 Setup screen.
IP Setup Manually enter IP Type, IP Address, Gateway, and Subnet Mask. Press to
return to the CVG3 Setup screen.

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7 – Maintenance & Troubleshooting EBT-965P
7 – Maintenance & Troubleshooting
Tester Cables
The test cables that come with your analyzer are consumable items. Cables are like tires in that
the more you use them and the harder you drive them, the shorter their useful life. Here are a few
things you can do to protect your test cables from damage and premature wear:
Cleaning Clamps
•The grease, dirt, and sulfation that build up on battery terminals are highly corrosive and can
damage the clamps over time. Before connecting the clamps, ensure accurate test readings
and protect the clamps by cleaning the battery case and terminals using a wire brush and a
mixture of water and baking soda.
•Periodically clean the clamps using a mixture of baking soda and water, or a mild hand-soap,
and a small bristle brush.
•To protect the clamps from oil and dirt, clip them to the back of the analyzer as shown.
Handling Test Cables
•Always connect and disconnect the clamps to the battery by opening and closing the clamps.
Never pull on the test cables to remove the battery clamps. Pulling can damage the Y-junc-
tion, the cables, and the clamps to the extent that the analyzer may produce lower-than-
expected conductance readings or fail completely.
•Never carry the analyzer by the cables. Carrying the analyzer or swinging it by the cables puts
unnecessary strain on the cables and can result in premature failure. Handle the analyzer with
care to get the maximum use from the product.
Storing Test Cables
•Never wrap the cables around the analyzer; this puts unnecessary strain on the test cables.
Because the test cables are the “tires” of the analyzer, they have a certain life expectancy and will
wear out eventually. However, the abuse examples cited above are not covered under warranty. To
ensure the best performance and longest life of the test cables, attach and remove them with care,
and carry the analyzer and cables together.
If an inspection or a change in test results indicate that the test cables need to be replaced, call
Midtronics Customer Service at 1-800-776-1995.
Testing The Cable Set
If the analyzer frequently displays CHECK CLAMP CONNECTION! there may be an intermittent
open circuit along one or both of the battery test cables. You can check the circuit with a simple
test. The test requires an ohmmeter and a wire or paper clip if the ohmmeter probes are too large
to insert into the pin holes. You will also need to a pencil or plastic marker to keep the clamp jaws
apart.
Test Procedure
You are testing the continuity of the following end points:
•The positive (RED clamp jaw without teeth and its corresponding pin hole.
•The positive (RED) clamp jaw with teeth and its corresponding pin hole.
•The negative (black) clamp jaw without teeth and its corresponding pin hole.
•The negative (black) clamp jaw with teeth and its corresponding pin hole.
1. Grip a pencil with the clamp as shown in the gure Contacts for Clamp Jaws. Do not grip the
metal part of the eraser or any area that may conduct current.
2. Insert a probe tip into the hole designated “NO TEETH” for the color (BLACK or RED) of the
clamp you are testing as shown in the gure “Contacts for Cable Connector.”
3. Touch the toothless jaw of the clamp with the other probe tip. Wiggle the battery test cables.
The resistance reading should be less than 1 Ω.
4. Repeat the test for the“TEETH” side of the circuit, this time touching the jaw with teeth. Insert