Miller AG-BAG MX1012 User manual

MILLER-ST.NAZIANZ,INC.
P.O. BOX 127
ST. NAZIANZ, WI 54232
920/773-2121
FAX:[phone]
OPERATOR'S MANUAL
DO NOT OPERATE THIS EQUIPMENT UNTIL THIS
MANUAL HAS BEEN READ AND UNDERSTOOD.
Part Number: 42.0701919B
March 2015
MODEL: MX1012 Commercial Bagger

SOME PHOTOGRAPHS USED HEREIN MAY SHOW DOORS, GUARDS AND
SHIELDS OPENED OR REMOVED. BE SURE THAT ALL DOORS, GUARDS
AND SHIELDS ARE FASTENED IN THEIR PROPER POSITION BEFORE
MACHINE IS OPERATED!
WARNING
INTRODUCTION
This Operator's Manual is provided to acquaint the operator with the safety and operation of the Miller
Ag-Bag MX1012 Commercial Bagger. Complete Assembly, Operation, Lubrication and Maintenance
procedures are provided. Following the recommended procedures will help you achieve many years of
dependable service.
This manual is considered part of your machine and should remain with the machine at all times.
Make sure the operator reads and understands the manual before placing the bagger into operation.
Failure to follow the recommended procedures may result in personal injury or equipment damage, and
could void the warranty.
MACHINE SERIAL NUMBER
The machine serial number is located on the support frame below the engine on the tunnel side. For
your convenience refer to this number and your product model number when requiring service or parts
information. Record the machine serial number, model number, date of purchase and dealership name
in the space provided below.
Date Purchased
Model No. Serial No.
Right and Left sides are determined from a position standing at the bag tunnel side looking toward the
feed table.
The Warranty Registration must be completed by the dealer online to validate your warranty protection.
You must read and understand the places where you attest to having received instructions as to care,
adjustments, safe operation and applicable warranty policy.
Dealership

1
Table Of Contents
IMPORTANT REFERENCE NUMBERS............................................................................................. 5
BAGGER CHECK LISTS.................................................................................................................... 6
SAFETY PRECAUTIONS................................................................................................................... 7
General Safety Precautions.......................................................................................................... 8
Maintenance Safety Precautions ................................................................................................ 10
Engine Safety Precautions ......................................................................................................... 11
Electrical Safety Precautions...................................................................................................... 12
Wheels and Tires Safety Precautions......................................................................................... 13
SAFETY SIGN AND DECAL LOCATIONS....................................................................................... 14
Safety Signs................................................................................................................................ 18
Yellow Reflective Decals............................................................................................................. 20
SMV Emblem & Red Reflective Decal........................................................................................ 20
SPECIFICATIONS ............................................................................................................................ 21
FEATURES AND CONTROLS ......................................................................................................... 22
Operators Platform Controls....................................................................................................... 22
Remote Controls (Switch Banks Next To Bag Boom) ................................................................. 23
Remote Emergency Stop Buttons .............................................................................................. 24
Battery Disconnect Switch.......................................................................................................... 24
Display - Home Screen Overview............................................................................................... 25
Joystick Function Overview ........................................................................................................ 26
Signal Light Switch Red (#1) ...................................................................................................... 27
Signal Light Switch Yellow (#2) ................................................................................................... 27
Signal Light Switch Green (#3)................................................................................................... 27
Anchor In Switch (Cab End) (#12 & 23) ..................................................................................... 28
Anchor Out Switch (Cab End) (#16 & 24)................................................................................... 28
Anchor In Switch (Engine End) (#11 & 27)................................................................................. 29
Anchor Out Switch (Engine End) (#15 & 28) .............................................................................. 29
Anchor Settings and Float .......................................................................................................... 30
Feed Table Lift/Lower.................................................................................................................. 31
Power Port For 12 Volt Accessories............................................................................................ 32
Brake Pedal ................................................................................................................................ 32
Direction, Steering, Upper Beater & Feed Table Drive (direction) Control Joystick .................... 33
Switching Driving/Bagging Modes .............................................................................................. 34
Feed Table Belt Control (Joystick) .............................................................................................. 36
Upper Beater Control (Joystick).................................................................................................. 37
Emergency Stop Button (Operators Platform)............................................................................ 38
Ignition Switch ............................................................................................................................ 38
Parking Brake ............................................................................................................................. 39
System Air Pressure Gauge ....................................................................................................... 39
Brake Pressure Adjustment Controls (Cab & Engine End)......................................................... 40
Engine RPM Increase & Decrease Buttons (Operators Platform) (#13 & 14) ............................ 41
Auto Sequence Start/Stop Switch (Operators Platform)............................................................. 41
Rotor Control Buttons ON-OFF-REVERSE (Operators Platform) .............................................. 42
Rotor Control Buttons Momentary ON-REVERSE (Next To Bag Boom) .................................... 42
Operators Platform Work Light ................................................................................................... 43
Manual Storage .......................................................................................................................... 43
Lighting Operation (#9 & 10) ...................................................................................................... 44

2
Contents - continued
Light Locations On Vehicle ......................................................................................................... 44
Engine Data Link Connector....................................................................................................... 46
System Monitor Programming Port............................................................................................. 46
Seat Adjustments ....................................................................................................................... 47
Bag Pan Up & Down Switches (#25 & 26).................................................................................. 48
Bag Boom Winch Cable Up & Down Switches (#29 & 30) ......................................................... 48
Wireless Bag Boom Winch Cable Controller (Early Production) ................................................ 49
Wireless Bag Boom Winch Cable Controller (Current Production)............................................. 50
Engine End Lift Jack Switch (Extend) (#32) ............................................................................... 51
Engine End Lift Jack Switch (Retract) (#31) ............................................................................... 51
Cab End Lift Jack Switch (Extend) (#20) .................................................................................... 52
Cab End Lift Jack Switch (Retract) (#19).................................................................................... 52
Tunnel Clean Out Floor Retract Switch (cleaning tunnel) (#21).................................................. 53
Tunnel Clean Out Floor Extend Switch (bagging position) (#22) ................................................ 53
Battery Disconnect Switch.......................................................................................................... 54
Remote Battery Terminals .......................................................................................................... 54
Tunnel Side Emergency Stop Button.......................................................................................... 55
Rear Emergency Stop Button..................................................................................................... 55
OPERATION..................................................................................................................................... 56
Home Screen.............................................................................................................................. 56
Joystick Operation ...................................................................................................................... 56
Upper Beater Operation ............................................................................................................. 57
Feed Table Drive Operation ........................................................................................................ 58
Rotor Anti-Stall Operation........................................................................................................... 59
Engine Anti-Stall Operation ........................................................................................................ 59
Re-Fueling .................................................................................................................................. 60
Drain Water From Fuel Filter/Water Separator ........................................................................... 60
CHANGING TUNNELS..................................................................................................................... 61
BAGGER OPERATION .................................................................................................................... 62
General....................................................................................................................................... 62
Engine Cold Starting................................................................................................................... 63
To Start ....................................................................................................................................... 63
SETUP BAGGER FOR BAGGING OPERATION ............................................................................. 63
Engine Ladder & Platform In bagging Location For 12 Foot Tunnel ........................................... 63
Operators Canopy ...................................................................................................................... 64
Pintle Hitch ................................................................................................................................. 65
Position Bagger At Bagging Site................................................................................................. 66
Install Tunnel Extension On To Tunnel ........................................................................................ 67
Lower and Setup Feed Table ...................................................................................................... 68
Bag Identification ........................................................................................................................ 69
Remove Anchors From Storage Hooks ...................................................................................... 69
Install The Bag On To The Tunnel ............................................................................................... 70
Seal Beginning End Of Bag........................................................................................................ 73

3
Contents - continued
BAGGING PROCEDURE................................................................................................................. 74
Before Starting The Bagger........................................................................................................ 74
Bagger Start-Up Procedure........................................................................................................ 74
Filling The Bag............................................................................................................................ 76
Anchor Settings and Float .......................................................................................................... 76
Removing The Bag ..................................................................................................................... 77
Venting The Bag ......................................................................................................................... 78
PREPARE THE BAGGER FOR TRANSPORT................................................................................. 79
Feed Table .................................................................................................................................. 79
Bag Cradle.................................................................................................................................. 79
Tunnel Extension ........................................................................................................................ 80
Anchors In Storage Position ....................................................................................................... 81
Place Wheels Into Travel Position ............................................................................................... 81
Transport Lock ............................................................................................................................ 82
Pintle Hitch ................................................................................................................................. 83
Operators Canopy ...................................................................................................................... 84
TRANSPORTING ............................................................................................................................. 85
Transporting Bagger On A Equipment Trailer ............................................................................. 85
Transporting With A Tow Vehicle................................................................................................. 86
BAGGING INSTRUCTIONS ............................................................................................................. 89
Bag Information .......................................................................................................................... 89
STORAGE ........................................................................................................................................ 92
TROUBLE SHOOTING..................................................................................................................... 93
Hydraulic System........................................................................................................................ 93
Engine ........................................................................................................................................ 93
Engine Trouble Shooting............................................................................................................. 94
Engine Fault Codes .................................................................................................................... 94
Engine Fault Codes - QSC Engines ........................................................................................... 96
Trouble Shooting....................................................................................................................... 110
FUSE BLOCK LOCATION.............................................................................................................. 111
LUBRICATION................................................................................................................................ 112
Feed Table Drive and Idler Rollers............................................................................................ 112
Cab End Rotor Motor................................................................................................................ 112
Lower Beater Bar Bearings ...................................................................................................... 113
Upper Beater Bar Bearings ...................................................................................................... 113
Anchor Cable Guide Rollers ..................................................................................................... 114
Bag Boom................................................................................................................................. 114
Brake Pivot Arms ...................................................................................................................... 115
Hydraulic Lift Jack Slide Tubes ................................................................................................. 115
Tunnel Lock Pin Slide Tubes ..................................................................................................... 115
Wheel Column Posts ................................................................................................................ 116
Steering Tie Rod....................................................................................................................... 116
Steering Cylinder Rod End ....................................................................................................... 116
Beater Bar Drive Chain............................................................................................................. 117
Feed Table Drive Chain ............................................................................................................ 117

4
Contents - continued
ADJUSTMENTS............................................................................................................................. 118
Feed Table Drive Chain ............................................................................................................ 118
Feed Table Belt ......................................................................................................................... 118
Lower Beater Bar Drive Chain .................................................................................................. 119
Brake Slack Adjusters............................................................................................................... 119
Setting Rotor Speed ................................................................................................................. 120
Resetting Steering Sensors...................................................................................................... 121
MAINTENANCE ............................................................................................................................. 122
Maintenance Schedule ............................................................................................................. 122
Maintenance Record ................................................................................................................ 124
Engine Maintenance................................................................................................................. 127
Primary Fuel Filter (Water Separator)....................................................................................... 128
Secondary Fuel Filter ............................................................................................................... 128
Chassis & Engine Compartment Inspection & Cleaning .......................................................... 128
Radiator, Oil Cooler and Charge Air Cooler Heat Exchangers................................................. 129
Engine Coolant ......................................................................................................................... 130
Organic Acid Technology (OAT) Coolant .................................................................................. 131
Changing Coolant Types........................................................................................................... 131
Definitions Of Coolant Types .................................................................................................... 131
Engine Air Cleaner Filters......................................................................................................... 132
Air Storage Tank ....................................................................................................................... 133
HYDRAULIC SYSTEMS................................................................................................................. 134
Hydraulic System Cleanliness .................................................................................................. 134
Access To Hydraulic Fill & Filters.............................................................................................. 135
Main Hydraulic System Oil........................................................................................................ 135
Hydrostat Filter ......................................................................................................................... 140
Feed Table Planetary Oil........................................................................................................... 140
Gearbox Oil............................................................................................................................... 142
Rotor Tooth Tine Caps .............................................................................................................. 143
Tire Air Pressure....................................................................................................................... 143
Wheel Lug Nut Torque .............................................................................................................. 143
Feed Table Wheel Bearings...................................................................................................... 144
ANCHOR CABLES......................................................................................................................... 145
Anchor Cable Replacement...................................................................................................... 145
TORQUE SPECIFICATIONS.......................................................................................................... 146
WARRANTY ..................................................................................................... INSIDE BACK COVER

5
Important Reference Numbers
Fill in the important serial numbers and model numbers in the spaces below. These will be helpful
when service or maintenance is required. Also listed below are the part numbers and quantities of
the filters and belts for this unit.
Model and Serial Numbers
Bagger Model Number: __MX1012 Commercial_
Bagger Serial Number: ____________________
Engine Model Number: __ Cummins QSC 8.3 __
Engine Serial Number: ____________________
Filters
Description Part Number Qty.
Primary Air Filter Element 21.40570 1
Secondary Air Filter Element 21.40571 1
Fuel Filter/Water Separator 21.41069 1
Secondary Fuel Filter 21.41070 1
Engine Oil Filter 21.41068 1
Main Hydraulic Oil Return Filter 21.42586 2
Case Drain Filter 21.21112 1
Hydraulic Oil Reservoir Breather 21.20848 1
Hydrostat Filter 42.0701833 1
Belts
Description Part Number Qty.
Serpentine 21.41071 1

6
Delivery and Pre-Delivery Check Lists (customer and dealer copies) follow this page.
Customer copies can remain with this manual.
Dealer copies can be removed along perforation and remain with dealer.
Bagger Check Lists

Delivery Check List - Customer Copy
The following list is an important reminder of valuable information, which must be passed on to the
customer at the time the unit is delivered. Check off each item as you explain it to the customer.
 Give the customer this operator’s manual. Instruct them to be sure to read and completely
understand its contents before attempting to operate the unit.
 Review the warranty.
 Explain and review the safety section of this manual with the customer.
 Explain that regular lubrication and proper adjustments are required for continued proper op-
eration and long life. Review the maintenance section of this manual with the customer.
 Have the dealer complete the warranty registration online.
Dealer’s Signature:_____________________________ Date:_______________
 I acknowledge that the above points were reviewed with me at the time of delivery.
Customer’s Signature:__________________________ Date:_______________

Pre-Delivery Check List - Customer Copy
After the Miller Ag-Bag has been completely set up, check that it is in correct working order before
delivery to the customer. The following is a list of points to inspect. Check off each item to verify
the proper adjustments have been made and the item(s) is (are) operating satisfactorily. Any adjust-
ment must be made according to specifications defined in this manual.
 Verify that all of the options are installed.
 Verify that all accessories function correctly.
 Check tire inflation.
 Check and tighten wheel nuts to correct torque.
 Make sure all bolts and other fasteners are tightened or properly adjusted.
 Make sure hoses are secured and not in contact with any moving parts.
 Check that the feed table raises and lowers properly.
 Check all fluid levels.
 Lubricate all grease fittings.
 Check that all safety signs are in place.
 Check that all safety systems, including guards and shields are in place and functional.
Dealer’s Name:_____________________________
Signature of Pre-Delivery Inspector:___________________________________
Date Of Inspection:________________