Pentair Pentek Intellidrive XL User manual

QUICK START GUIDE
PENTEK INTELLIDRIVE
™
XL
Before beginning any installation, review Danfoss
Operating Instructions for VLT®AQUA Drive FC 202
0.25–90 kW (130R0336) for complete instructions
and warnings. This guide neither supplements nor
replaces the Owner’s Manual.
Welcome to your new Pentek Intellidrive XL. Please review
the following information to setup your drive for constant
pressure applications.
For further information please reference the Danfos Design
Guide for VLT AQUA Drive FC 202 (130R0337) and the
Danfoss Programming Guide for VLT AQUA Drive FC 202
(130R0338).
Safety
Hazardous voltage. Can shock, burn, or cause
death. Ground pump before connecting to power supply.
Disconnect power before working on system
components.
Wire pump motor for correct voltage. See motor
nameplate.
Ground motor to drive before connecting to power
supply.
Meet National Electrical Code, Canadian Electrical
Code, and local codes for all wiring.
California Proposition 65 Warning
This product and related accessories contain
chemicals known to the State of California to cause cancer,
birth defects or other reproductive harm.
Quick
Menu
Status
Back Cancel
Info
Main
Menu
Alarm
Log
O
On
Warn.
Alarm
Auto
On
OK
Reset
Hand
On
System
display
Navigation
buttons
Drive
operation
Access SmartStart
and common
parameters
On-board
help
Fault
reset
Off Remote Stop
1 (1)
Status
Figure 1. Local Control Panel — Your interface to the
drive.
Basic Wiring for Constant Pressure using a
4-20mA Pressure Transducer
Refer to the Danfoss Operating Instructions for complete
information on wiring the drive. The steps listed below are
required for constant pressure operation with a 4-20mA
pressure transducer.
Set the DIP Switch
Step 1: Remove Keypad and Keypad Holder
The keypad holder is secured to the drive with four tabs.
Gently squeeze the keypad holder at the top and bottom
near where the holder is attached to the drive. See Figure 2.
Figure 2.
Once the holder has been loosened, pull the keypad and
keypad holder off of the drive. See Figure 3.
Figure 3.
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Basic Wiring 2
Step 2: Remove the MCB 109 Option Card
Grasp the card and pull straight out from the drive. See
Figure 4.
Figure 4.
Step 3: Install terminal block.
Retrieve the terminal blocks from the Accessory Bag and
install as shown. See Figure 5.
Figure 5.
Step 4: Set A54 dip switch
Using a small screwdriver, move the switch to the right. See
Figure 6.
Figure 6.
Step 5: Reassemble the components
Put the components back on the drive. To avoid damaging
the option card and keypad, please use care during the
reassembly process.
Prepare Transducer Cable
Remove insulation to expose cable shielding. See Figure 7.
Cut off green wire (if applicable).
1-1/2”
40 mm
5/8”
16 mm
Figure 7.
Wire the Pressure Transducer
The Black wire goes to Terminal 54. The Red wire goes to
Terminal 12. Clamp the bare spot on the cable to ground the
shielding. See Figure 8.
Black
wire
Red
wire
Figure 8.
Install Jumper Wires
Install an 18 - 22 AWG Jumper wire between Terminal 13
and Terminal 27. Install a second Jumper wire between
Terminal 13 and Terminal 18. See Figure 8.

Software Setup 3
ATTENTION: Before programming, the system must be able to be primed and then run with a
closed valve to teach the drive about no flow operation.
1
OK
OK
To Next Step
Select
language
No
Yes
English?
2
Quick
Menu
OK
To SmartStart
3
OK
OK
To Next Step
Select
No
Yes
Ag/Irrigation?
Allow 3 to 5 seconds for the drive to configure. Please wait until the screen shows Step 5
before proceeding.
4
OKOK
To Next Step
Move between
characters and
set values

Software Setup 4
5
OK
OK
To Next Step
Select
No
Yes
Above
6
OKOK
To Next Step
Select Motor Power
OKOK
Select Motor Voltage
7
OKOK
To Next Step
Select Motor Current
OKOK
Select Motor Speed
Enter Motor Nominal Current
8
OK
To Next Step

Software Setup 5
9
OK
To Next Step
The next step runs the drive manually. That step
(and the following steps) should be performed with
no flow in the system (i.e. with a closed valve). The
drive is learning about Sleep and Dry Run and to do
this properly, there should not be any flow in the
system – including flow into a pressure tank.
10
O
Hand
On
Ramp up the frequency (motor speed) until
the display indicates 30 Hz. Verify motor
rotation and fill pipes.
With a closed valve, slowly increase the
frequency (motor speed) to 50 Hz. Monitor
pressure on the display during ramp up to
avoid over pressurizing the system. Once
the drive has reached 50 Hz and a safe and
stable pressure, press the OFF button. If the
system over pressurizes before getting to
50 Hz, press OFF button and go to Appendix
A – Manual Sleep Setup to complete the drive
setup.

Software Setup 6
11
Quick
Menu OK
To SmartStart
12
OKOK
Enabled
13
Quick
Menu
OK
To SmartStart
14 Make sure the system is primed and a valve is closed.
15
Hand
On

Software Setup 7
16 Wait while setup process completes
17
Quick
Menu
OK
To SmartStart
18
To Next Step
19
Quick
Menu
OK
To SmartStart

Software Setup 8
Adjust Live Zero Settings
20 Press and hold Main Menu for three (3)
seconds.
21 Enter Parameter Number 06-00 using the
arrow keys. Press OK.
22 Press OK to highlight and change to “000:01
min : s” using arrow keys. Press OK to save.
Press the Down Arrow ot navigate to 6-01 -
Live Zero Timeout Function.
23 Press OK to highlight and change to “[2] Stop”
using arrow keys. Press OK to save. Press
Status to return to main screen.

Software Setup 9
Parameter Name Default Value
0-01 Language English
3-41 Ramp 1 Ramp Up Time 5.0 Sec
3-42 Ramp 1 Ramp Down Time 5.0 Sec
3-84 Initial Ramp Time 1.0 sec for Submersible / Off for Above Ground
4-12 Motor Speed Low Limit 30 Hz for Submersible / 0 Hz for Above Ground
4-14 Motor Speed High Limit 60 Hz
6-25 Terminal 54 High Ref. / Feedb. Value 100 PSI
14-20 Reset Mode Automatic Reset x 3
14-21 Automatic Restart Time 10 Min
20-21 Setpoint 1 60 PSI
20-93 PID Proportional Gain 2.00
20-94 PID Integral Time 8.00 Sec
22-24 No Flow Delay 10 Sec
22-27 Dry Pump Delay 10 Min
22-40 Minimum Run Time 1 Min
22-41 Minimum Sleep Time 30 Sec
22-44 Wake-Up Ref./FB Difference 10%
29-00 Pipe Fill Enable Enabled
29-02 Pipe Fill Speed 45 Hz
29-03 Pipe Fill Time 60 Sec
29-05 Filled Setpoint 10 PSI
24
Auto
On
25 Use My Personal Menu to access commonly
adjusted parameters: Setpoint, Ramp Times,
Transducer Limits and PID and Pipe Fill
Settings. See table below for a list of the
parameters and their default settings.
Quick
Menu OK
To My Personal Menu
Refer to Danfoss Operating Instructions
(130R0336), Design Guide (130R0337), and
Programming Guide (130R0335) for further
details.

Appendix A – Manual Sleep Setup 10
This process describes the steps necessary to manually set sleep paramters for systems that
build unacceptable system pressure at 50Hz.
A1 Press Main Menu. Press OK at 0-**
Operation / Display.
A2 Scroll down to 0-2* LCP Display and Press
OK.
A3 For parameter 0-20, press OK to Highlight
and change to “[1611] Power [hp]”. Press
OK to store the value and then Status to
return to the main screen.
A4 Close a valve to make sure there is No Flow in the system.
A5 Press Hand On and scroll up to 30Hz.

Appendix A – Manual Sleep Setup 11
A6 When the system stabilizes, record the hp
displayed in the upper left corner.
22-35 Low Speed Power = ________
A7 Slowly scroll up the speed (Hz) until a
maximum safe pressure is achieved.
Record the Speed (Hz) that the drive is
running at and the hp displayed in the
upper left corner.
22-37 High Speed Hz = ___________
22-39 High Speed Power = ________
A8 Press Off.
A9
Quick
Menu OK
To SmartStart
A10
To Next Step

Appendix A – Manual Sleep Setup 12
A11 When asked to run Lower Power setup
again, Highlight and change to “No”.
Press enter to save and Press Down
Arrow.
A12
Quick
Menu
OK
To SmartStart
Adjust Sleep Parameters
A13 Press Main Menu twice, navigate to 22-**
and press OK.
A14 Scroll to 22-2* No-Flow Detection and
Press OK.

Appendix A – Manual Sleep Setup 13
A15 Scroll to 22-21 Low Power Detection.
Press OK to highlight, change to [1]
Enabled and press OK to save.
A16 Press the Back button and scroll down to
22-3* No-Flow Power T… and Press OK.
A17 Scroll to 22-37 High Speed Hz, press OK
to highlight, change to speed noted in step
7, and press OK to save.
A18 Scroll to 22-39 High Speed Power, press
OK to highlight, enter the value from step
7 above, and press OK to save.

Appendix A – Manual Sleep Setup 14
A19 Scroll to 22-33 Low Speed Hz, press OK to
highlight, change to 30Hz, and press OK to
save.
A20 Scroll to 22-35 Low Speed Power, press
OK to highlight, enter the value from step
6 above, and press OK to save.
A21 Press Main Menu twice. Press OK at 0-**
Operation / Display.
A22 Scroll down to 0-2* LCP Display and Press
OK.

Appendix A – Manual Sleep Setup 15
A23 For parameter 0-20, press OK to Highlight
and change to “[2230] No Flow Power
[hp]”. Press OK to store the value and
then Status to return to the main screen.
A24 The display now shows the power that
triggers sleep in the upper left corner.
The upper middle value shows the actual
power being used.
A25 Press Auto Start. Operate the drive in various conditions. Verify that the drive
sleeps when it isn’t using water and stays awake when it is.
A26 Sleep (No Flow)
When the drive is supposed to Sleep, the
Sleep Power should be HIGHER than the
Actual Power. This meand the drive is not
using power to pump water. Sleep
Power
Actual
Power
Awake (with Low Flow)
When the drive is supposed to Awake, the
Actual Power should be HIGHER than
the Sleep Power. This means the drive is
using power to pump water. Sleep
Power
Actual
Power
A27 If the drive is sleeping properly, go to Step 32. If it isn’t, navigate to 22-31 Power
Correction Factor on the drive and go to the next step to fine tune the sleep
parameters.

Appendix A – Manual Sleep Setup 16
A28 SLEEPS USING WATER
If the drive goes to sleep while still using
water, parameter 22-31 Power Correction
Factor needs to be adjusted. All systems
are different. Consider changing from
100% to 96%.
A29 Test the drive again. If the drive still sleeps while using water, continue to lower
22-31 Power Correction Factor until it stays awake while using water.
A30 WON’T SLEEP WHEN NOT USING WATER
If the drive stays awake while not using
water, parameter 22-31 Power Correction
Factor needs to be adjusted. All systems
are different. Consider changing from
100% to 104%.
A31 Test the drive again. If the drive still stays awake when not using water, continue to
raise 22-31 Power Correction Factor until it goes to sleep while not using water.
A32 Press Main Menu twice. Press OK at 0-**
Operation / Display.
A33 Scroll to 0-2* LCP Display and Press OK.

Appendix A – Manual Sleep Setup 17
A34 For parameter 0-20, press OK to Highlight
and change back to “[1614] Motor
current”. Press OK to store the value and
then Status to return to the main screen.
A35 Press and hold Main Menu for three (3)
seconds.
A36 Enter Parameter Number 06-00 using the
arrow keys. Press OK.
A37 Press OK to highlight and change to
“000:01 min : s” using arrow keys. Press
OK to save. Press the Down Arrow ot
navigate to 6-01 - Live Zero Timeout
Function.

18
A38 Press OK to highlight and change to “[2]
Stop” using arrow keys. Press OK to save.
Press Status to return to main screen.
A39
Auto
On

19
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