Mitsubishi Electric CMB-WP108NU-AA How to use

i
Safety Precautions
Read and observe the safety precautions below and the instructions provided on the labels affixed to the unit.
Retain this manual for future reference. Make sure that this manual is passed on to the end users.
All refrigerant piping work, electrical work, air-tightness test, and brazing work must be performed by qualified personnel.
Incorrect use may result in serious injury.
[1] General Precautions
indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
addresses practices not related to personal injury, such as product
and/or property damage.
General Precautions
Do not use refrigerant other than the type in-
dicated in the manuals provided with the
unit and on the nameplate. Doing so may
cause the unit or pipes to burst, or result in
explosion or fire during use, during repair,
or at the time of disposal of the unit. It may
also be in violation of applicable laws. MIT-
SUBISHI ELECTRIC CORPORATION cannot
be held responsible for malfunctions or ac-
cidents resulting from the use of the wrong
type of refrigerant.
Do not install the unit in a place where large
amounts of oil, steam, organic solvents, or
corrosive gases, such as sulfuric gas, are
present or where acidic/alkaline solutions
or sprays containing sulfur are used fre-
quently. These substances can compro-
mise the performance of the unit or cause
certain components of the unit to corrode,
which can result in refrigerant leakage, wa-
ter leakage, injury, electric shock, malfunc-
tions, smoke, or fire.
Donottry to defeat thesafety featuresof the
unit or make unauthorized setting changes.
Forcing the unit to operate the unit by de-
feating the safety features of the devices
such as the pressure switch or the tempera-
ture switch, making unauthorized changes
to the switch settings, or using accessories
other than the ones recommended by Mit-
subishi Electric may result in smoke, fire, or
explosion.
To reduce the risk of shorting, current leak-
age,electricshock,malfunctions,smoke,or
fire, do not splash water on electric parts.
To reduce the risk of electric shock, mal-
functions, smoke or fire, do not operate the
switches/buttons or touch other electrical
parts with wet hands.
To reduce the risk of pipe burst and explo-
sion, do not allow gas refrigerant and refrig-
erant oil to be trapped in the refrigerant
circuit.
To reduce the risk of burns or frost bites, do
nottouchtherefrigerant pipes or refrigerant
circuit components with bare hands during
and immediately after operation.
To reduce the risk of burns, do not touch
any electrical parts with bare hands during
or immediately after stopping operation.
To reduce the risk of injury from falling
tools, keep children away while installing,
inspecting, or repairing the unit.
Keep the space well ventilated. Refrigerant
can displace air and cause oxygen starva-
tion. If leaked refrigerant comes in contact
with a heat source, toxic gas may be gener-
ated.
Always replace a fuse with one with the cor-
rect current rating. The use of improperly
rated fuses or a substitution of fuses with
steel or copper wire may result in bursting,
fire or explosion.

ii
To reduce the risk of electric shock, smoke,
and fire due to infiltration of dust and water,
properly install all required covers.
To reduce the risk of electric shock, smoke,
and fire due to infiltration of dust and water,
properly install all required terminal block
covers and insulation sheets.
To reduce the risk of electric shock, smoke,
and fire due to infiltration of dust and water,
properly install all required covers and pan-
els on the terminal box and control box.
Toreduce the risk of injury from unitsfalling
or falling over, periodically check the instal-
lation base for damage.
Consultanauthorized agency for the proper
disposal of the unit. Refrigerant oil and re-
frigerant that may be left in the unit pose a
risk of fire, explosion, or environmental pol-
lution.
To reduce the risk of fire or explosion, do
not place flammable materials or use flam-
mable sprays around the unit.
To reduce the risk of being caught in rotat-
ing parts, electric shock, and burns, do not
operate the unit without all required panels
and guards being installed.
To reduce the risk of injury, do not sit,
stand, or place objects on the unit.
The unit described in this manual is not in-
tended for use with food, animals, plants,
precision instruments, or art work.
To reduce the risk of water leakage and mal-
functions, do not turn off the power immedi-
ately after stopping operation. Leave the
unit turned on for at least 5 minutes before
turning off the power.
Do not install the unit over things that are
vulnerable to water damage from condensa-
tion dripping.
To reduce the risk of injury, electric shock,
and malfunctions, do not touch or allow ca-
bles to come in contact with the edges of
components.
Toreducetheriskofinjury,donottouchthe
heat exchanger fins or sharp edges of com-
ponents with bare hands.
Always wear protective gears when touch-
ing electrical components on the unit. Sev-
eral minutes after the power is switched off,
residual voltage may still cause electric
shock.
To reduce the risk of electric shock and
burns, always wear protective gear when
working on units.
To reduce the risk of injury, do not insert fin-
gers or foreign objects into air inlet/outlet
grills. If the unit is left on a damaged base, it
may fall and cause injury.
To reduce the risk of injury, always wear
protective gear when working on units.
Do not release refrigerant into the atmo-
sphere. Collect and reuse the refrigerant, or
have it properly disposed of by an autho-
rized agency. Refrigerant poses environ-
mental hazards if released into the air.
If the ambient temperature can drop below
freezing while the heat-source unit is not in
use, blow the water out of the pipes or fill
them with anti-freeze solution.
Failure to do so may cause the water in the pipes to
freeze and damage the unit.
Water from burst pipes may result in water-damage to
the furnishings.
Make sure the supply-water flow rate falls
within the specified range.
Failure to maintain the adequate flow rate can result in
corrosion of the heat-source unit.
Water from corroded pipes can result in water-damage
to the furnishings.

iii
[2] Transportation and Installation
[3] Installation
Transportation and Installation
Lift the unit by placing the slings at desig-
nated locations. Support the unit securely
at four points to keep it from slipping and
sliding. If the unitis not properly supported,
it may fall and cause personal injury.
To reduce the risk of injury, do not carry the
product by the PP bands that are used on
some packages.
To reduce the risk of injury, products weigh-
ing 20 kg (44 lbs) or more should be carried
by two or more people.
Installation
Do not install the unit where there is a risk
of leaking flammable gas.
If flammable gas accumulates around the
unit, it may ignite and cause a fire or explo-
sion.
To reduce the risk of injury from coming in
contact with units, install units where they
are not accessible to people other than
maintenance personnel.
To reduce the risk of injury, properly dis-
pose of the packing materials so that chil-
dren will not play with them.
Properly dispose of the packing materials.
Plastic bags pose suffocation hazard to
children.
All drainage work should be performed by
the dealer or qualified personnel according
to the instructions detailed in the Installa-
tion Manual. Improper drainage work may
cause water leakage and resultant damage
to the furnishings.
Remove packing materials from the unit be-
fore operating the unit. Note that some ac-
cessories may be taped to the unit. Properly
install all accessories that are required. Fail-
ing to remove the packing materials or fail-
ing to install required accessories may
result in refrigerant leakage, oxygen depri-
vation, smoke, or fire.
Consult your dealer and take appropriate
measures to safeguard against refrigerant
leakage and resultant oxygen starvation. An
installation of a refrigerant gas detector is
recommended.
Any additional parts must be installed by
the dealer or qualified personnel. Only use
the parts specified by Mitsubishi Electric.
Installation by unauthorized personnel or
use of unauthorized parts or accessories
may result in water leakage, electric shock,
or fire.
Take appropriate safety measures against
wind gusts and earthquakes to prevent the
unit from toppling over and causing injury.
Toreduce the risk of injury from unitsfalling
or falling over, install the unit on a surface
that is strong enough to support its weight.
Toreduce the risk of injury from unitsfalling
or falling over, periodically check the instal-
lation base for damage.
All installation work must be performed by
qualified personnel in accordance with this
manual.
Improper installation may result in refrigerant leakage,
water leakage, serious injury, electric shock, or fire.

iv
[4] Piping Work
Do not install the unit over things that are
vulnerable to water damage. Provide an ad-
equate collective drainage system for the
drain water from unit as necessary.
Do not install the unit over things that are
vulnerable to water damage. When the in-
door humidity exceeds 80% or if the drain
water outlet becomes clogged, condensa-
tion may drip from the indoor unit onto the
ceiling or floor.
To reduce the risk of damage to the unit and
resultant electric leak and electric shock,
keep small animals, snow, and rain water
from entering the unit by closing the gap in
the pipe and wire access holes.
To reduce the risk of rain water or drain wa-
ter from entering the room and damaging
the interior, drainage work must be per-
formed by your dealer or qualified person-
nel according to the instructions detailed in
the Installation Manual.
To reduce the risk of drain water overflow,
install the unit horizontally, using a level.
Piping Work
To reduce the risk of injury, including frost
bites, that may result from being blasted
with refrigerant, use caution when operat-
ing the refrigerant service valve. If refriger-
ant leaks out and comes in contact with an
open flame, toxic gases may be generated.
To reduce the risk of refrigerant catching
fire and causing burns, remove the refriger-
ant gas and the residual refrigerant oil in the
pipes before heating them.
To reduce the risk of pipe damage, refriger-
ant leakage, and oxygen deprivation, use
pipes that meet the pipe thickness specifi-
cations, which vary by the type of refriger-
ant used, pipe diameter, and pipe material.
To reduce the risk of pipe burst or explo-
sion, evacuatethe refrigerant circuitusinga
vacuum pump, and do not purge the system
with refrigerant.
To reduce the risk of explosion and deterio-
ration of refrigerant oil caused by chloride,
do not use oxygen, flammable gas, or refrig-
erant that contains chloride as a pressuriz-
ing gas.
To prevent explosion, do not heat the unit
with refrigerant gas in the refrigerant circuit.
Toreduce the risk of refrigerant leakage and
resultant oxygen deprivation, use the flare
nut with holes that is supplied with the re-
frigerant service valve.
Toreduce the risk of refrigerantleakage and
resultant oxygen deprivation, use the flare
nut that is supplied with the unit or its equiv-
alent that meets applicable standards.
To reduce the risk of damage to the unit,
and resultant refrigerant leakage and oxy-
gen deprivation, tighten flare nuts to a spec-
ified torque.
To reduce the risk of oxygen deprivation
and gas poisoning, check for gas leakage
and keep fire sources away.
Insulate pipe connections after completing
the air tightness test. Performing an air
tightness test with the pipe being insulated
may lead to failure to detect refrigerant leak-
age and cause oxygen deprivation.
To reduce the risk of pipe damage and re-
sultant refrigerant leakage and oxygen
deprivation, keep the field-installed pipes
out of contact with the edges of compo-
nents.
When installing or relocating the unit, do
not allow air or any substance other than
the specified refrigerant to enter the refrig-
erant lines.
Any substance other than the specified refrigerant may
cause abnormally high pressure in the refrigerant
lines, resulting in bursting of the pipes or an explosion.

v
[5] Wiring Work
To reduce the risk of pipe bursting and ex-
plosion due to abnormal pressure rise, do
not allow any substances other than R410A
(such as air) to enter the refrigerant circuit.
To reduce the risk of water leakage and re-
sultant damage to the furnishings, drain
piping work must be performed by your
dealer or qualified personnel according to
the instructions detailed in the Installation
Manual.
To keep the ceiling and floor from getting
wet due to condensation, properly insulate
the pipes.
Wiring Work
To reduce the risk of wire breakage, over-
heating, smoke, and fire, keep undue force
from being applied to the wires.
To reduce the risk of wire breakage, over-
heating, smoke, or fire, properly secure the
cables in place and provide adequate slack
in the cables so as not to stress the termi-
nals.
To reduce the risk of injury or electric
shock, switch off the main power before
performing electrical work.
All electric work must be performed by a
qualified electrician according to the local
regulations, standards, and theinstructions
detailed in the Installation Manual. Capacity
shortage to the power supply circuit or im-
proper installation may result in malfunc-
tion, electric shock, smoke, or fire.
To reduce the risk of electric shock, smoke,
or fire, install an earth leakage breaker on
the power supply to each unit.
To reduce the risk of electric shock, smoke,
or fire, install an earth leakage breaker on
the power supply to each unit. (Applicable
to inverter units only)
Use properly rated breakers and fuses
(earth leakage breaker, local switch <switch
+ fuse>, no-fuse breaker). The use of a
breaker with a breaking capacity greater
than the specified capacity may cause elec-
tric shock, malfunctions, smoke, or fire.
Use properly rated breakers and fuses
(earth leakage breaker, local switch <switch
+ fuse>, no-fuse breaker). The use of a
breaker with a breaking capacity greater
than the specified capacity may cause elec-
tric shock, malfunctions, smoke, or fire.
(Applicable to inverter units only)
To reduce the risk of current leakage, over-
heating, smoke, or fire, use properly rated
cables with adequate current carrying ca-
pacity.
Proper grounding must be provided by a li-
censed electrician.
Do not connect the grounding wire to a gas
pipe, water pipe, lightning rod, or telephone
wire. Improper grounding may result in
electric shock, smoke, fire, or malfunction
due to electrical noise interference.
Tighten all terminal screws to the specified
torque.
Loose screws and contact failure may result in smoke
or fire.
To reduce the risk of current leakage, wire
breakage, smoke, or fire, keep the wiring
out of contact with the refrigerant pipes and
other parts, especially sharp edges.
After the wiring work has been completed,
measure the insulation resistance, and
make sure that it reads at least 1 MΩ.
Failure to do so may result in electric leakage, malfunc-
tion, or fire.

vi
[6]
[7] Additional Precautions
Relocation and Repairs
To reduce the risk of refrigerant leakage,
water leakage, injury, electric shock, and
fire, units should only be moved or repaired
by your dealer or qualified personnel.
To reduce the risk of wire shorting, electric
leak, electric shock, smoke, or fire, do not
perform maintenance work in the rain.
To reduce the risk of injury, electric shock,
and fire, properly reinstall all removed com-
ponents after completing repair work.
To reduce the risk of wire shorting, electric
shock, malfunctions, or fire, keep circuit
boards dust free, and do not touch them
with your hands or tools.
To reduce the risk of refrigerant and water
leakage, check the pipe supports and insu-
lation for damage during inspection or re-
pair, and replace or repair the ones that are
found to be deteriorated.
Additional Precautions
To avoid damage to the unit, use appropri-
ate tools to install, inspect, or repair the
unit.
To reduce the risk or malfunction, turn on
the power at least 12 hours before starting
operation, and leave the power turned on
throughout the operating season.
Recover all refrigerant in the units, and dis-
pose of it properly according to any applica-
ble laws and regulations.
To reduce the risk of deterioration of refrig-
erant oil and compressor malfunctions
caused by a refrigerant that contains chlo-
ride, such as R22, only use R410A.
Provide a maintenance access to allow for
the inspection of pipes above the ceiling or
the buried pipes.
Take appropriate measures against electri-
calnoiseinterference when installingtheair
conditioners in hospitals or facilities with
radio communication capabilities. Inverter,
high-frequency medical, or wireless com-
munication equipment as well as power
generators may cause the air conditioning
system to malfunction. Air conditioning
system may also adversely affect the opera-
tion of these types of equipment by creating
electrical noise.
To reduce the risk of damage to the unit,
leave the valves on the unit closed until re-
frigerant charging is completed.
Place a wet towel on the refrigerant service
valve before brazing the pipes to keep its
temperature from rising above 120ºC and
damaging the surrounding equipment.
Direct the blazing torch flame away from the
adjacent cables and sheet metal to keep
them from being overheated and damaged.
Prepare tools for exclusive use with R410A.
Do not use the following tools if they have
been used with the conventional refrigerant
(R22): gauge manifold, charging hose, re-
frigerant leak detector, check valve, refrig-
erant charge spout, vacuum gauge, and
refrigerant recovery equipment. R410A
does not contain chloride, so leak detectors
for use with older types of refrigerants will
not detect an R410A leak. Infiltration of the
residual refrigerant, refrigerant oil, or water
on these tools may cause the refrigerant oil
in the new system to deteriorate or damage
the compressor. Because R410A operates
at a higher pressure than R22, tools not in-
tended for use with R410A may be damaged
if used with R410A.
To reduce the risk of the vacuum pump oil
backflowing into the refrigerant cycle and
causing the refrigerant oil to deteriorate,
use a vacuum pump with a check valve.
Have a set of tools for exclusive use with
R410A. Consult your nearest Mitsubishi
Electric Dealer.

vii
Keep dust, dirt, and water off charging hose
and flare tool. Infiltration of dust, dirt, or wa-
ter intothe refrigerant circuit may cause the
refrigerant oil to deteriorate or damage the
compressor.
Use refrigerant piping and couplings that
meet the applicable standards. For refriger-
ant pipes, use pipes made of phosphorus
deoxidized copper. Keep the inner and out-
er surfaces of pipes and couplings clean
and free of such contaminants as sulfur, ox-
ides, dust, dirt, shaving particles, oil, and
moisture. Failure to follow these directions
may result in the deterioration of refrigerant
oil or compressor damage.
Store the piping materials indoors, and
keep both ends of the pipes sealed until im-
mediately before brazing. Keep elbows and
other joints in plastic bags. Infiltration of
dust, dirt, or water into the refrigerant cir-
cuit may cause the refrigerant oil to deterio-
rate or damage the compressor.
Apply ester oil, ether oil, or a small amount
of alkyl benzene to flares and flanges. The
use and accidental infiltration of mineral oil
into the system may cause the refrigerant
oil to deteriorate or damage the compres-
sor.
To reduce the risk of oxidized film from en-
tering the refrigerant pipe and causing the
refrigerant oil to deteriorate or damaging
thecompressor,brazepipesundernitrogen
purge.
Do not use the existing refrigerant piping. A
large amount of chloride that is contained in
the residual refrigerant and refrigerant oil in
the existing piping may cause the refriger-
ant oil in the new unit to deteriorate or dam-
age the compressor.
Charge refrigerant in the liquid state. If re-
frigerant is charged in the gas phase, the
composition of the refrigerant in the cylin-
der will change, compromising the unit's
performance.
Do not use a charging cylinder. The use of a
charging cylinder will change the composi-
tion of the refrigerant, compromising the
unit's performance.
Charge the system with an appropriate
amount of refrigerant in the liquid phase.
Refer to the relevant sections in the manu-
als to calculate the appropriate amount of
refrigerant to be charged. Refrigerant over-
charge or undercharge may result in perfor-
mance drop, abnormal stop of operation, or
compressor failure.
To reduce the risk of power capacity short-
age, always use a dedicated power supply
circuit.
To reduce the risk of both the breaker on the
product side and the upstream breaker from
tripping and causing problems, split the
power supply system or provide protection
coordination between the earth leakage
breaker and no-fuse breaker.
Have a backup system, if failure of the unit
has a potential for causing significant prob-
lems or damages.
Theunitmustbeperiodicallyinspectedbya
dealer or qualified personnel.
If dust or dirt accumulates inside the unit, the drain
pipes may become clogged, and water leakage from
the pipes may wet the surroundings and generate
odours.
Use circulation and makeup water that meet
the water-quality standards.
Degradation of water quality can result in water leak-
age.
The unit cannot be used when the outdoor
temperature is outside the guaranteed oper-
ation range.
If the unit is used in such condition, the unit
may not go into the Thermo-ON mode.
Guaranteed operation range: -5 to 52°C [23
to 126°F] in cooling mode, -25 to 16°C [-13 to
60°F] in heating mode
(Continuous operation is not guaranteed in
-25 to -20°C [-13 to -4°F].)

viii

CONTENTS
HWE2206A GB
I Read Before Servicing
[1] Read Before Servicing..............................................................................................................3
[2] Necessary Tools and Materials ................................................................................................4
[3] Piping Materials ........................................................................................................................5
[4] Storage of Piping......................................................................................................................6
[5] Pipe Processing........................................................................................................................6
[6] Brazing......................................................................................................................................7
[7] Air Tightness Test (Refrigerant Circuit) ....................................................................................8
[8] Vacuum Drying (Evacuation) (Refrigerant Circuit)....................................................................9
[9] Refrigerant Charging .............................................................................................................. 11
[10] Remedies to be taken in case of a Refrigerant Leak............................................................11
[11] Characteristics of the Conventional and the New Refrigerants............................................12
[12] Notes on Refrigerating Machine Oil......................................................................................13
[13] Water piping..........................................................................................................................14
II Restrictions
[1] System configuration ..............................................................................................................19
[2] Switch Settings and Address Settings....................................................................................21
[3] An Example of a System to which an MA Remote Controller is connected ...........................23
[4] An Example of a System to which an ME Remote Controller is connected ...........................29
[5] An Example of a System to which both MA Remote Controller and
ME Remote Controller are connected ....................................................................................31
[6] Restrictions on Pipe Length....................................................................................................34
III HBC Controller Components
[1] HBC Controller Components..................................................................................................43
[2] Sub-HBC Controller Components........................................................................................... 46
[3] Control Box of the HBC Controller and Sub-HBC Controller..................................................48
[4] HBC Controller and Sub-HBC Controller Circuit Board..........................................................49
[5] Maintenance Equipment.........................................................................................................51
IV Electrical Wiring Diagram
[1] Electrical Wiring Diagram of the HBC Controller and Sub-HBC Controller ............................ 55
[2] Electrical Wiring Diagram of Transmission Booster................................................................ 63
V Refrigerant Circuit
[1] Refrigerant Circuit Diagram....................................................................................................67
[2] Principal Parts and Functions.................................................................................................70
VI Control
[1] Functions and Factory Settings of the Dipswitches................................................................ 75
[2] Controlling HBC Controller .....................................................................................................76
VII Test Run Mode
[1] Read before Test Run ............................................................................................................87
[2] Operating Characteristic and Refrigerant Amount..................................................................88
[3] Evaluating and Adjusting Refrigerant Charge......................................................................... 88
[4] Refrigerant Amount Adjust Mode............................................................................................ 90
[5] The following symptoms are normal.......................................................................................90
VIII Troubleshooting
[1] Error Code Lists......................................................................................................................93
[2] Responding to Error Display on the Remote Controller.......................................................... 97
[3] Investigation of Transmission Wave Shape/Noise ...............................................................141
[4] Troubleshooting Principal Parts............................................................................................144
[5] Refrigerant Leak ...................................................................................................................175
[6] Servicing the HBC controller.................................................................................................177
[7] Instructions for debris removal operation.............................................................................. 179
[8] Instructions for the air vent operation ...................................................................................180
[9] Instructions for the water pump replacement........................................................................ 181
IX LED Monitor Display on the Outdoor Unit Board
[1] How to Read the LED on the Service Monitor......................................................................199

HWE2206A GB

- 1 -
HWE2206A GB
I Read Before Servicing
[1] Read Before Servicing.......................................................................................................3
[2] Necessary Tools and Materials..........................................................................................4
[3] Piping Materials .................................................................................................................5
[4] Storage of Piping ...............................................................................................................6
[5] Pipe Processing.................................................................................................................6
[6] Brazing...............................................................................................................................7
[7] Air Tightness Test (Refrigerant Circuit)..............................................................................8
[8] Vacuum Drying (Evacuation) (Refrigerant Circuit).............................................................9
[9] Refrigerant Charging........................................................................................................11
[10] Remedies to be taken in case of a Refrigerant Leak.......................................................11
[11] Characteristics of the Conventional and the New Refrigerants .......................................12
[12] Notes on Refrigerating Machine Oil.................................................................................13
[13] Water piping.....................................................................................................................14

- 2 -
HWE2206A GB

[ I Read Before Servicing ]
- 3 -
HWE2206A GB
I Read Before Servicing
[1] Read Before Servicing
1. Check the type of refrigerant used in the system to be serviced.
Refrigerant Type
Multi air conditioner for building application CITY MULTI R2 (E)P-YNU/TNU series: R410A
CITY MULTI R2 P-ZKMU series: R410A
CITY MULTI WR2 P-YLMU/TLMU/ZLMU series: R410A
Refer to the relevant Service Handbook for maintenance information about the respective outdoor units and heat-source
units.
2. Check the symptoms exhibited by the unit to be serviced.
Refer to this service handbook for symptoms relating to the refrigerant cycle.
3. Thoroughly read the safety precautions at the beginning of this manual.
4. Preparing necessary tools: Prepare a set of tools to be used exclusively with each type of refrigerant.
Refer to "Necessary Tools and Materials" for information on the use of tools.(page 4)
5. Verification of the connecting pipes: Verify the type of refrigerant used for the unit to be moved or replaced.
Use refrigerant pipes made of phosphorus deoxidized copper. Keep the inner and outer surfaces of the pipes clean and free
of such contaminants as sulfur, oxides, dust, dirt, shaving particles, oil, and water.
These types of contaminants inside the refrigerant pipes may cause the refrigerant oil to deteriorate.
6. If there is a leak of gaseous refrigerant and the remaining refrigerant is exposed to an open flame, a poisonous gas
hydrofluoric acid may form. Keep workplace well ventilated.
7. Specifications and system requirements may differ for products manufactured at different times. Refer to the rele-
vant chapters for specification details. Production periods can be found from the serial number as follows.
CAUTION
Install new pipes immediately after removing old ones to keep moisture out of the refrigerant circuit.
The use of refrigerant that contains chloride, such as R22, will cause the refrigerating machine oil to deteriorate.
8XW ...
1~9: Jan to Sept.
X~Z: Oct to Dec.
8: April 2018 to March 2019
(Production month)
(Production year)
ex) 8ZP
81P
82P
83P
94P
2018
2019
2019
2019
2019
December
January
February
March
April

[ I Read Before Servicing ]
- 4 -
HWE2206A GB
[2] Necessary Tools and Materials
Prepare the following tools and materials necessary for installing and servicing the unit.
Tools for use with R410A (Adaptability of tools that are for use with R22 or R407C)
1. To be used exclusively with R410A (not to be used if used with R22 or R407C)
2. Tools and materials that may be used with R410A with some restrictions
3. Tools and materials that are used with R22 or R407C that may also be used with R410A
4. Tools and materials that must not be used with R410A
Tools for R410A must be handled with special care to keep moisture and dust from infiltrating the cycle.
Tools/Materials Use Notes
Gauge Manifold Evacuation and refrigerant charging Higher than 5.09MPa[738psi] on the
high-pressure side
Charging Hose Evacuation and refrigerant charging The hose diameter is larger than the
conventional model.
Refrigerant Recovery Cylinder Refrigerant recovery
Refrigerant Cylinder Refrigerant charging The refrigerant type is indicated. The
cylinder is pink.
Charging Port on the Refrigerant Cylinder Refrigerant charging Thechargeportdiameter is largerthan
that of the current port.
Flare Nut Connection of the unit with the pipes Use Type-2 Flare nuts.
Tools/Materials Use Notes
Gas Leak Detector Gas leak detection The ones for use with HFC refrigerant
may be used.
Vacuum Pump Vacuum drying Maybeused ifa checkvalve adapter is
attached.
Flare Tool Flare processing Flare processing dimensions for the
piping in the system using the new re-
frigerantdifferfromthose ofR22. Refer
to the following page(s). [3] Piping Ma-
terials
Refrigerant Recovery Equipment Refrigerant recovery May be used if compatible with R410A.
Tools/Materials Use Notes
Vacuum Pump with a Check Valve Vacuum drying
Bender Bending pipes
Torque Wrench Tightening flare nuts Only the flare processing dimensions
for pipes that have a diameter of
ø12.7 (1/2") and ø15.88 (5/8") have
been changed.
Pipe Cutter Cutting pipes
Welder and Nitrogen Cylinder Welding pipes
Refrigerant Charging Meter Refrigerant charging
Vacuum Gauge Vacuum level check
Tools/Materials Use Notes
Charging Cylinder Refrigerant charging Prohibited to use
Tools containing abrasive materials Pipe cutting, cut edge treatment Prohibited to use

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HWE2206A GB
[3] Piping Materials
1. Copper pipe materials
The distinction between Annealed and Drawn is made based on the strength of the pipes themselves.
Annealed can easily be bent with hands.
Drawn are considerably stronger than Annealed at the same thickness.
2. Types of copper pipes
3. Piping materials/Radial thickness
Select piping materials that meet the requirements set forth in ASTM B280.
4. Thickness and refrigerant type indicated on the piping materials
Ask the pipe manufacturer for the symbols indicated on the piping material for refrigerant R410A.
5. Flare processing
Select piping materials that meet the requirements set forth in ASTM.
6. Flare nut
Select piping materials that meet the requirements set forth in ASTM.
Annealed Soft copper pipes (annealed copper pipes). They can easily be bent with hands.
Drawn Hard copper pipes (straight pipes). They are stronger than the Annealed at the same
radial thickness.
Maximum working pressure Refrigerant type
3.45 MPa [500psi] R22, R407C etc.
4.30 MPa [624psi] R410A etc.
Do not use the existing piping!

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HWE2206A GB
[4] Storage of Piping
1. Storage location
Store the pipes to be used indoors. (Warehouse at site or owner's warehouse)
If they are left outdoors, dust, dirt, or moisture may infiltrate and contaminate the pipe.
2. Sealing the pipe ends
Both ends of the pipes should be sealed until just before brazing.
Keep elbow pipes and T-joints in plastic bags.
Refrigerant oil is highly hygroscopic and is likely to degrade and cause compressor failure if moisture infiltrates into the sys-
tem. Storage of piping materials requires stringent management.
[5] Pipe Processing
Use a small amount of ester oil, ether oil, or alkylbenzene to coat flares and flanges.
Prevent the particles that are generated during pipe cutting or cut edge treatment from entering the pipes. If abrasive materials
contained in sandpaper or cutting tools enter the refrigerant circuit, they may cause the compressor, valves, or other refrigerant
circuit components to fail.
Use a minimum amount of oil.
Use only ester oil, ether oil, and alkylbenzene.
To deburr pipes, use a reamer or other deburring tools, not sandpaper.
To cut pipes, use a pipe cutter, not a grinder or other tools that use abrasive materials.
When cutting or deburring pipes, do not allow cutting chips or other foreign matters to enter the pipes.
If cutting chips or other foreign matters enter pipes, wipe them off the inside of the pipes.

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HWE2206A GB
[6] Brazing
No changes have been made in the brazing procedures. Perform brazing with special care to keep foreign objects (such as oxide
scale, water, and dust) out of the refrigerant system.
Example: Inside the brazed connection
1. Items to be strictly observed
Do not conduct refrigerant piping work outdoors if raining.
Use non-oxidized solder.
Use a brazing material (BCuP-3) that requires no flux when brazing between copper pipes or between a copper pipe and
copper coupling.
If installed refrigerant pipes are not immediately connected to the equipment, then braze and seal both ends.
2. Reasons
Refrigerant oil is highly hygroscopic and is likely to cause unit failure if moisture infiltrates into the system.
Residual flux in the refrigerant circuit will cause sludge to form.
3. Notes
Do not use commercially available antioxidants because they may cause the pipes to corrode or refrigerating machine oil to
deteriorate.
Use of oxidized solder for brazing Use of non-oxidized solder for brazing

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HWE2206A GB
[7] Air Tightness Test (Refrigerant Circuit)
Note that a refrigerant leak detector for R22 will not detect an R410A leak.
1. Items to be strictly observed
Pressurize the equipment with nitrogen up to the design pressure (4.15MPa[601psi]), and then judge the equipment's air tight-
ness, taking temperature variations into account.
Refrigerant R410A must be charged in its liquid state (vs. gaseous state).
2. Reasons
Oxygen, if used for an air tightness test, poses a risk of explosion. (Only use nitrogen to check air tightness.)
Refrigerant R410A must be charged in its liquid state. If gaseous refrigerant in the cylinder is drawn out first, the composition
of the remaining refrigerant in the cylinder will change and become unsuitable for use.
3. Notes
Procure a leak detector that is specifically designed to detect an HFC leak. A leak detector for R22 will not detect an
HFC(R410A) leak.
Halide torch R22 leakage detector

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HWE2206A GB
[8] Vacuum Drying (Evacuation) (Refrigerant Circuit)
1. Vacuum pump with a reverse-flow check valve (Photo1)
To prevent the vacuum pump oil from flowing into the refrigerant circuit during power OFF or power failure, use a vacuum
pump with a reverse-flow check valve.
A reverse-flow check valve may also be added to the vacuum pump currently in use.
2. Standard of vacuum degree (Photo 2)
Use a vacuum pump that attains 0.5 Torr (65 Pa) or lower degree of vacuum after 5 minutes of operation, and connect it di-
rectly to the vacuum gauge. Use a pump well-maintained with an appropriate lubricant. A poorly maintained vacuum pump
may not be able to attain the desired degree of vacuum.
3. Required precision of vacuum gauge
Use a vacuum gauge that registers a vacuum degree of 5 Torr (650 Pa) and measures at intervals of 1 Torr (130 Pa).
(A recommended vacuum gauge is shown in Photo2.)
Do not use a commonly used gauge manifold because it cannot register a vacuum degree of 5 Torr (650 Pa).
4. Evacuation time
After the degree of vacuum has reached 5 Torr (650 Pa), evacuate for an additional 1 hour. (A thorough vacuum drying re-
moves moisture in the pipes.) When the outside temperature drops below 1°C (or when the saturation pressure drops below
656 Pa), continue vacuum drying for another 1 hour after the vacuum degree has reached the saturated vapor pressure of
thewater (ice)at theoutside temperature.When performingvacuumdryingatalow outsidetemperature,use avacuum gauge
appropriate for the temperature range.
Verify that the vacuum degree has not risen by more than 1 Torr (130 Pa) 1hour after evacuation. A rise by less than
1 Torr (130 Pa) is acceptable.
If the vacuum is lost by more than 1 Torr (130 Pa), conduct evacuation, following the instructions in section 6. Special vacuum
drying.
5. Procedures for stopping vacuum pump
To prevent the reverse flow of vacuum pump oil, open the relief valve on the vacuum pump side, or draw in air by loosening
the charge hose, and then stop the operation.
The same procedures should be followed when stopping a vacuum pump with a reverse-flow check valve.
(Photo1) 15010H (Photo2) 14010
Recommended vacuum gauge:
ROBINAIR 14010 Thermistor Vacuum Gauge
Degree of vacuum (reference)
Outdoor temp. -20°C (-4°F) -15°C (5°F) -10°C (14°F) -5°C (23°F) 0°C (32°F)
Degree of vacuum 0.77 Torr (103 Pa) 1.24 Torr (165 Pa) 1.95 Torr (260 Pa) 3.01 Torr (402 Pa) 4.58 Torr (611 Pa)
* Degrees of vacuum shown above are obtained based on the saturated vapor pressure of ice.
* In a system using water heat exchangers, circulate water to prevent the water in the heat exchangers from freezing during vacuum drying.