Mitsubishi Electric Mr.SLIM PUH-P1VGAA Operating manual

TECHNICAL & SERVICE MANUAL

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

SPLIT-TYPE, AIR CONDITIONERS

CONTENTS

1. TECHNICAL CHANGES·································3

2. SAFETY PRECAUTION··································4

COMBINATION OF INDOOR AND OUTDOOR UNITS

···6

4. PART NAMES AND FUNCTIONS··················7

5. SPECIFICATIONS···········································8

6. DATA·····························································17

7. OUTLINES AND DIMENSIONS····················20

8. WIRING DIAGRAM·······································24

9. WIRING SPECIFICATIONS··························30

10.

REFRIGERANT SYSTEM DIAGRAM

··············31

11. TROUBLESHOOTING···································35

12. DISASSEMBLY PROCEDURE ·····················49

13. PARTS LIST··················································53

14. OPTIONAL PARTS························Back Cover

Outdoor unit

[model names]

PUH-P1VGAA

PUH-P1.6VGAA PU-P1.6VGAA

PUH-P1.6YGAA PU-P1.6YGAA

PUH-P2VGAA PU-P2VGAA

PUH-P2YGAA PU-P2YGAA

PUH-P2.5VGAA PU-P2.5VGAA

PUH-P2.5YGAA PU-P2.5YGAA

PUH-P3VGAA PU-P3VGAA

PUH-P3YGAA PU-P3YGAA

PUH-P4VGAA PU-P4VGAA

PUH-P4YGAA PU-P4YGAA

PUH-P5YGAA PU-P5YGAA

PUH-P6YGAA PU-P6YGAA

No.OC261

REVISED EDITION-D

R407C

Model name indication

Revision:

“13. PARTS LIST” has been modified.

• Please void OC261 REVISED EDITION-C.

[Service Ref.]

Service Ref. is on page 2.

OC261-D--1.qxp 05.2.18 11:07 AM Page 1

[Service Ref.]

PUH-P1VGAA.UK

PUH-P1.6VGAA.UK PU-P1.6VGAA.UK

PUH-P1.6YGAA.UK PU-P1.6YGAA.UK

PUH-P2VGAA.UK PU-P2VGAA.UK

PUH-P2YGAA.UK PU-P2YGAA.UK

PUH-P2.5VGAA.UK PU-P2.5VGAA.UK

PUH-P2.5YGAA.UK PU-P2.5YGAA.UK

PUH-P3VGAA.UK PU-P3VGAA.UK

PUH-P3YGAA.UK PU-P3YGAA.UK

PUH-P4VGAA.UK PU-P4VGAA.UK

PUH-P4YGAA.UK PU-P4YGAA.UK

PUH-P5YGAA.UK PU-P5YGAA.UK

PUH-P6YGAA.UK PU-P6YGAA.UK

PUH-P1VGAA1.UK

PUH-P1.6VGAA1.UK PU-P1.6VGAA1.UK

PUH-P1.6YGAA1.UK PU-P1.6YGAA1.UK

PUH-P2VGAA1.UK PU-P2VGAA1.UK

PUH-P2YGAA1.UK PU-P2YGAA1.UK

PUH-P2.5VGAA1.UK PU-P2.5VGAA1.UK

PUH-P2.5YGAA1.UK PU-P2.5YGAA1.UK

PUH-P3VGAA1.UK PU-P3VGAA1.UK

PUH-P3YGAA1.UK PU-P3YGAA1.UK

PUH-P4VGAA1.UK PU-P4VGAA1.UK

PUH-P4YGAA1.UK PU-P4YGAA1.UK

PUH-P5YGAA1.UK PU-P5YGAA1.UK

PUH-P6YGAA1.UK PU-P6YGAA1.UK

PUH-P5YGAA2.UK PU-P5YGAA2.UK

PUH-P6YGAA2.UK PU-P6YGAA2.UK

OC261-D--1.qxp 05.2.18 11:07 AM Page 2

1 TECHNICAL CHANGES

REVISED EDITION-A

PUH-P1, P1.6, P2, P2.5, P3, P4VGAA.UK ➔PUH-P1, P1.6, P2, P2.5, P3, P4VGAA1.UK

PUH-P1.6, P2, P2.5, P3, P4YGAA.UK ➔PUH-P1.6, P2, P2.5, P3, P4YGAA1.UK

PU-P1.6, P2, P2.5, P3, P4VGAA.UK ➔PU-P1.6, P2, P2.5, P3, P4VGAA1.UK

PU-P1.6, P2, P2.5, P3, P4YGAA.UK ➔PU-P1.6, P2, P2.5, P3, P4YGAA1.UK

● Strainer (#50) for stop valve of liquid pipe side and Filter Drier are not used.

REVISED EDITION-A

PUH-P1, P1.6, P2, P2.5, P3, P4VGAA.UK ➔PUH-P1, P1.6, P2, P2.5, P3, P4VGAA1.UK

PUH-P1.6, P2, P2.5, P3, P4, P5, P6YGAA.UK ➔PUH-P1.6, P2, P2.5, P3, P4, P5, P6YGAA1.UK

PU-P1.6, P2, P2.5, P3, P4VGAA.UK ➔PU-P1.6, P2, P2.5, P3, P4VGAA1.UK

PU-P1.6, P2, P2.5, P3, P4, P5, P6YGAA.UK ➔PU-P1.6, P2, P2.5, P3, P4, P5, P6YGAA1.UK

●Microcomputer of Outdoor Controller Board has changed since Filter Drier is not used.

(The limit of discharging temperature has been added.)

REVISED EDITION-A

PUH-P5YGAA.UK ➔PUH-P5YGAA1.UK

● The method of connecting the Compressor’s terminals has changed from Faston type to Screw type.

REVISED EDITION-B

PUH-P5YGAA1.UK PUH-P6YGAA1.UK

PU-P5YGAA1.UK PU-P6YGAA1.UK

● Compressor has changed due to the change in refrigerant oil.

Refrigerant oil : 3MA-POE ➔3MAW-POE

Compressor model : ZR61KCE-TFD-522 ➔ZR61KCW-TFD-522

ZR72KCE-TFD-522 ➔ZR72KCW-TFD-522

REVISED EDITION-C

PUH-P5YGAA1.UK ➔PUH-P5YGAA2.UK

PUH-P6YGAA1.UK ➔PUH-P6YGAA2.UK

PU-P5YGAA1.UK ➔PU-P5YGAA2.UK

PU-P6YGAA1.UK ➔PU-P6YGAA2.UK

● Compressor has been changed.

Compressor model : ZR61KCW-TFD-522 ➔BE82YADMT

ZR72KCW-TFD-522 ➔BE96YADMT

Revision:

“13. PARTS LIST ” has been modified on page 59.

Service Ref.

Page IncorrectRevise point Correct

STRUCTURAL PARTS

No.12 BASE S70 H13 686S70 E13 686

PUH-P5YGAA2.UK

PUH-P6YGAA2.UK

PU-P5YGAA2.UK

PU-P6YGAA2.UK

OC261-D--1.qxp 05.2.18 11:07 AM Page 3

2SAFETY PRECAUTION

Cautions for using with the outdoor unit which adopts R407C refrigerant.

·Do not use the existing refrigerant piping.

-The old refrigerant and refrigerant oil in the existing piping contains a large amount of chlorine which may cause the refriger-

ant oil of the new unit to deteriorate.

· Do not use copper pipes which are broken, deformed or discolour .

In addition, be sure that the inner surfaces of the pipes are clean, free of hazardous sulphur and oxides, or have no dust /

dirt, shaving particles, oils, moisture or any other contamination.

-If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the refrigerant oil will

result.

· Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before

brazing. (Store elbows and other joints in a plastic bag.)

-If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.

· Use ester oil, ether oil or alkyl benzene (small amount) as the refrigerant oil to coat flares and flange connections.

-The refrigerant oil will degrade if it is mixed with a large amount of mineral oil.

Use liquid refrigerant to fill the system.

-If gas refrigerant is used to fill the system, the composition of the refrigerant in the cylinder will change and performance

may drop.

· Do not use a refrigerant other than R407C.

-If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerant oil to deteriorate.

· Use a vacuum pump with a reverse flow check valve.

-The vacuum pump oil may flow back into the refrigerant cycle and cause the refrigerant oil to deteriorate.

· Do not use the following tools that are used with conventional refrigerant.

(Gauge manifold , charge hose, gas leak detector, reverse flow check valve, refrigerant charge base, vacuum gauge,

refrigerant recovery equipment)

-If the conventional refrigerant and refrigerant oil are mixed in the R407C, the refrigerant may deteriorated.

-If water is mixed in the R407C, the refrigerant oil may deteriorate.

-Since R407C does not contain any chlorine, gas leak detectors for conventional refrigerant will not react to it.

· Do not use a charging cylinder.

-Using a charging cylinder may cause the refrigerant to deteriorate.

· Be especially careful when managing the tools.

-if dust, dirt, or water gets in the refrigerant cycle, the refrigerant may deteriorate.

· Do not use the drier which is sold in the field.

-The drier for R407C refrigerant is pre-attached to outdoor unit refrigerant circuit.

-Some drier in the field are not in conformity with R407C refrigerant.

OC261-D--1.qxp 05.2.18 11:07 AM Page 4

[3] Refrigerant recharging

(1) Refrigerant recharging process

1Direct charging from the cylinder.

·R407C cylinder are available on the market has a syphon pipe.

·Leave the syphon pipe cylinder standing and recharge it.

(By liquid refrigerant)

(2) Recharge in refrigerant leakage case

·After recovering the all refrigerant in the unit, proceed to working.

·Do not release the refrigerant in the air.

·After completing the repair service, recharge the cycle with the specified amount of

liquid refrigerant.

Gravimeter

Unit

[1] Service tools

Use the below service tools as exclusive tools for R407C refrigerant.

No. Tool name Specifications

1Gauge manifold ·Only for R407C.

·Use the existing fitting SPECIFICATIONS. (UNF7/16)

·Use high-tension side pressure of 3.43MPa·G or over.

2Charge hose ·Only for R407C.

·Use pressure performance of 5.10MPa·G or over.

3Electronic scale

4Gas leak detector ·Use the detector for R407C.

5Adapter for reverse flow check. ·Attach on vacuum pump.

6Refrigerant charge base.

7Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)

·Cylinder with syphon

8Refrigerant recovery equipment.

[2] Notice on repair

·After recovering the all refrigerant in the unit, perform repair work.

·Do not release refrigerant in the air.

·After completing the repair work, recharge the specified amount of liquid refrigerant.

OC261-D--1.qxp 05.2.18 11:07 AM Page 5

3 COMBINATION OF INDOOR AND OUTDOOR UNITS

Heat pump type Outdoor unit

PUH-P • GAA.UK

PUH-P • GAA1.UK

PUH-P • GAA2.UK···(Only 5Y 6Y)

Cooling only type

PU-P • GAA.UK

PU-P • GAA1.UK

PU-P • GAA2.UK···(Only 5Y 6Y)

PEHD-P·EAH

PCH-P·GAH

PKH-P·GALH

PKH-P·FALH

PSH-P·GAH

PLH-P·KAH

.UK

PLH-P·AAH

.UK

PEAD-P·EA

PCA-P·GA

PKA-P·GAL

PKA-P·FAL

PSA-P·GA

PLA-P

.UK

PLA-P

.UK

PMH-P·BA

PCA-P·HA

MEE 01K048

OC182

OC176

OC175

OC212

OC235

OC236

MEE 01K048

OC182

OC176

OC175

OC212

OC240

OC241

OC238

OC279

OC289

—

Indoor unit

1.6Service

Manual No.

Service Ref. 2 2.5 3 4 5 6 1.6 2 2.5 3 4 5 6

Heat pump with

electric heater

Heat pump without

electric heater or

Cooling only

REVISED

EDITION-B

REVISED

EDITION-B

REVISED

EDITION-B

REVISED

EDITION-B

REVISED

EDITION-A

REVISED

EDITION-A

REVISED

EDITION-A

REVISED

EDITION-B

REVISED

EDITION-B

REVISED

EDITION-B

REVISED

EDITION-A

REVISED

EDITION-A

REVISED

EDITION-A

—

OC261-D--1.qxp 05.2.18 11:07 AM Page 6

4 PART NAMES AND FUNCTIONS

CHARGELESS SYSTEM

PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT.

PU/PUH-P1, P1.6, P2, P2.5 : max 20m

PU/PUH-P3, P4, P5, P6 : max 30m

The refrigerant circuit with LEV(Linear Expansion Valve) and a large accumulator always control the optimal refrigerant

level regardless of the length (20/30m max. and 5m min.) of piping. The additional refrigerant charging work during

installation often causes problems. Heretofore it is completely eliminated. This unique system improves the quality

and reliability of the work done.It also helps to speed up the installation time.

Air intake

Air outlet

(Expels warm air during cooling)

Air intake

Air outlet

Air intake Air outlet

Air intake

Air outlet

PUH-P1VGAA.UK

PU/PUH-P1.6VGAA.UK

PU/PUH-P1.6YGAA.UK

PUH-P1VGAA1.UK

PU/PUH-P1.6VGAA1.UK

PU/PUH-P1.6YGAA1.UK

PU/PUH-P2VGAA.UK PU/PUH-P2YGAA.UK

PU/PUH-P2.5VGAA.UK PU/PUH-P2.5YGAA.UK

PU/PUH-P3VGAA.UK PU/PUH-P3YGAA.UK

PU/PUH-P2VGAA1.UK PU/PUH-P2YGAA1.UK

PU/PUH-P2.5VGAA1.UK PU/PUH-P2.5YGAA1.UK

PU/PUH-P3VGAA1.UK PU/PUH-P3YGAA1.UK

PU/PUH-P4VGAA.UK

PU/PUH-P4YGAA.UK

PU/PUH-P4VGAA1.UK

PU/PUH-P4YGAA1.UK

PU/PUH-P5YGAA.UK

PU/PUH-P6YGAA.UK

PU/PUH-P5YGAA1.UK

PU/PUH-P6YGAA1.UK

PU/PUH-P5YGAA2.UK

PU/PUH-P6YGAA2.UK

OC261-D--1.qxp 05.2.18 11:07 AM Page 7

5 SPECIFICATIONS

/min(CFM

)

mm(in.)

kg(lbs)

mm(in.)

Function

Power supply (phase, cycle, voltage)

Input

Running current

Starting current

External finish

Refrigerant control

Compressor

Model

Motor output

Starter type

Protection devices

Crankcase heater

Heat exchanger

Fan Fan(drive) oNo.

Fan motor output

Airflow

Defrost method

Noise level

Dimensions

Weight

Refrigerant

Charge

Oil (Model)

Pipe size O.D.

Connection method

Between the indoor &

outdoor unit

OUTDOOR UNIT

REFRIGERANT PIPING

Cooling

Heating

Liquid

Gas

Indoor side

Outdoor side

Height difference

Piping length

Notes1.Rating Conditions (ISO T1)

Cooling :Indoor : D.B. 27˚C(80˚F), W.B. 19˚C(66˚F) Outdoor : D.B. 35˚C(95˚F), W.B. 24˚C(75˚F)

Heating :Indoor : D.B. 20˚C(68˚F) Outdoor : D.B. 7˚C(45˚F), W.B. 6˚C(43˚F)

Refrigerant piping length (one way) : 5m (16ft)

3. Above data based on indicated voltage

Indoor Unit 1 phase 240V 50Hz

Outdoor Unit 1 phase 240V 50Hz / 3 phase 415V 50Hz

2. Guaranteed operating range

Upper limit

Lower limit

Upper limit

Lower limit

Indoor

D.B. 35˚C, W.B. 22.5˚C

D.B. 19˚C, W.B. 15˚C

D.B. 28˚C

D.B. 17˚C

Outdoor

D.B. 46˚C

D.B. -5˚C

D.B. 24˚C, W.B. 18˚C

D.B. -11˚C, W.B. -12˚C

Cooling

Heating

Service Ref. PUH-P1VGAA.UK

PUH-P1VGAA1.UK PUH-P1.6VGAA / YGAA.UK

PUH-P1.6VGAA1/ YGAA1.UK

Cooling

1.11

4.92

Single,50Hz,220/230/240V

RE189VHSMT

0.9

45(1,590)

50(110)

1.7(3.8)

6.35(1/4)

12.7(1/2)

Max. 30m

Munsell 5Y 7/1

Linear Expansion Valve

Hermetic

Line start

Plate fin coil

Propeller (direct) o1

0.07

Reverse cycle

900(35-7/16)

330+20(13+3/4)

650(25-5/8)

R407C

0.57(Ester)MEL56

Flared

Heating

1.02

4.52

Cooling

1.59

7.36 / 2.49

Single,50Hz,220/230/240V / 3-ph,50Hz,380/400/415V

36/20

RE277VHSMT/RE277YFKM

1.3

45(1,590)

55(121)

2.5(5.5)

9.52(3/8)

15.88(5/8)

Max. 40m

Heating

1.64

7.59 / 2.56

Internal thermostat

HP switch

Discharge thermo

Thermal relay

HP switch

Discharge thermo

Internal thermostat

HP switch

Discharge thermo

5-1. SPECIFICATIONS

5-1-1. Heat pump

OC261-D--1.qxp 05.2.18 11:07 AM Page 8

/min(CFM

)

mm(in.)

kg(lbs)

mm(in.)

Function

Power supply (phase, cycle, voltage)

Input

Running current

Starting current

External finish

Refrigerant control

Compressor

Model

Motor output

Starter type

Protection devices

Crankcase heater

Heat exchanger

Fan Fan(drive) oNo.

Fan motor output

Airflow

Defrost method

Noise level

Dimensions

Weight

Refrigerant

Charge

Oil (Model)

Pipe size O.D.

Connection method

Between the indoor &

outdoor unit

OUTDOOR UNIT

REFRIGERANT PIPING

Cooling

Heating

Liquid

Gas

Indoor side

Outdoor side

Height difference

Piping length

Notes1.Rating Conditions (ISO T1)

Cooling :Indoor : D.B. 27˚C(80˚F), W.B. 19˚C(66˚F) Outdoor : D.B. 35˚C(95˚F), W.B. 24˚C(75˚F)

Heating :Indoor : D.B. 20˚C(68˚F) Outdoor : D.B. 7˚C(45˚F), W.B. 6˚C(43˚F)

Refrigerant piping length (one way) : 5m (16ft)

3. Above data based on indicated voltage

Indoor Unit 1 phase 240V 50Hz

Outdoor Unit 1 phase 240V 50Hz / 3 phase 415V 50Hz

2. Guaranteed operating range

Upper limit

Lower limit

Upper limit

Lower limit

Indoor

D.B. 35˚C, W.B. 22.5˚C

D.B. 19˚C, W.B. 15˚C

D.B. 28˚C

D.B. 17˚C

Outdoor

D.B. 46˚C

D.B. -5˚C

D.B. 24˚C, W.B. 18˚C

D.B. -11˚C, W.B. -12˚C

Cooling

Heating

Service Ref. PUH-P2VGAA / YGAA.UK

PUH-P2VGAA1/ YGAA1.UK PUH-P2.5VGAA / YGAA.UK

PUH-P2.5VGAA1/ YGAA1.UK

Cooling

2.29

10.26 / 3.70 62 / 31

NE36VMJMT / NE36YEKMT

1.6

55(1,940)

71(157)

2.6(5.7)

Max. 40m

Single, 50Hz, 220/230/240V / 3-ph, 50Hz, 380/400/415V(4wires)

Munsell 5Y 7/1

Linear Expansion Valve

Hermetic

Line start

Plate fin coil

Propeller (direct) o1

0.07

Reverse cycle

900(35-7/16)

330+20(13+3/4)

855(33-5/8)

R407C

1.2 (Ester)MEL56

9.52(3/8)

15.88(5/8)

Flared

Heating

2.36

10.57 / 3.82

Cooling

2.77

11.90 / 4.48 77 / 35

NE41VMJMT / NE41YEKMT

1.9

50(1,770)

82(181)

3.1(6.8)

Max. 50m

Heating

2.68

11.51 / 4.34

Internal thermostat

HP switch

Discharge thermo

Thermal relay

HP switch

Discharge thermo

OC261-D--1.qxp 05.2.18 11:07 AM Page 9

/min(CFM

)

mm(in.)

kg(lbs)

mm(in.)

Function

Power supply (phase, cycle, voltage)

Input

Running current

Starting current

External finish

Refrigerant control

Compressor

Model

Motor output

Starter type

Protection devices

Crankcase heater

Heat exchanger

Fan Fan(drive) oNo.

Fan motor output

Airflow

Defrost method

Noise level

Dimensions

Weight

Refrigerant

Charge

Oil (Model)

Pipe size O.D.

Connection method

Between the indoor &

outdoor unit

OUTDOOR UNIT

REFRIGERANT PIPING

Cooling

Heating

Liquid

Gas

Indoor side

Outdoor side

Height difference

Piping length

Notes1.Rating Conditions (ISO T1)

Cooling :Indoor : D.B. 27˚C(80˚F), W.B. 19˚C(66˚F) Outdoor : D.B. 35˚C(95˚F), W.B. 24˚C(75˚F)

Heating :Indoor : D.B. 20˚C(68˚F) Outdoor : D.B. 7˚C(45˚F), W.B. 6˚C(43˚F)

Refrigerant piping length (one way) : 5m (16ft)

3. Above data based on indicated voltage

Indoor Unit 1 phase 240V 50Hz

Outdoor Unit 1 phase 240V 50Hz / 3 phase 415V 50Hz

2. Guaranteed operating range

Upper limit

Lower limit

Upper limit

Lower limit

Indoor

D.B. 35˚C, W.B. 22.5˚C

D.B. 19˚C, W.B. 15˚C

D.B. 28˚C

D.B. 17˚C

Outdoor

D.B. 46˚C

D.B. -5˚C

D.B. 24˚C, W.B. 18˚C

D.B. -11˚C, W.B. -12˚C

Cooling

Heating

Service Ref. PUH-P4VGAA / YGAA.UK

PUH-P4VGAA1/ YGAA1.UK

PUH-P3VGAA / YGAA.UK

PUH-P3VGAA1/ YGAA1.UK

Cooling

3.27

14.81 / 5.29 93 / 47

NE52VNJMT / NE52YDKMT

2.5

Propeller (direct) o1

0.07

50(1,770)

855(33-5/8)

82(181)

3.3(7.3)

15.88(5/8)

Single, 50Hz, 220/230/240V / 3-ph, 50Hz, 380/400/415V(4wires)

Munsell 5Y 7/1

Linear Expansion Valve

Hermetic

Line start

Plate fin coil

Reverse cycle

900(35-7/16)

330+20(13+3/4)

R407C

1.3 (Ester)MEL56

9.52(3/8)

Flared

Max. 50m

Heating

3.48

15.76 / 5.63

Cooling

3.43

15.71 / 5.55 99 / 49

NE56VNJMT / NE56YDKMT

2.7

Propeller (direct) o2

0.07+0.07

85(3,000)

1,260(49-5/8)

96(212)

4.0(8.8)

19.05(3/4)

Heating

3.62

16.58 / 5.86

Internal thermostat

HP switch

Discharge thermo

Thermal relay

HP switch

Discharge thermo

OC261-D--1.qxp 05.2.18 11:07 AM Page 10

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