Mitsubishi Electric PKA-A12HA User manual

SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SPLIT-TYPE, AIR CONDITIONERS
NOTE:
• This manual describes
only service data of the
indoor units.
• RoHS compliant products
have <G> mark on the
spec name plate.
CONTENTS
1. REFERENCE MANUAL...................................2
2. SAFETY PRECAUTION...................................3
3. PART NAMES AND FUNCTIONS................... 4
4. SPECIFICATIONS............................................7
5. NOISE CRITERION CURVES..........................8
6. OUTLINES AND DIMENSIONS.......................9
7. WIRING DIAGRAM.........................................10
8. REFRIGERANT SYSTEM DIAGRAM............11
9. TROUBLESHOOTING....................................12
10. SPECIAL FUNCTION.....................................27
11. DISASSEMBLY PROCEDURE.......................30
Indoor unit
[Model names] [Service Ref.]
PARTS CATALOG (OCB456)
No. OCH456
March 2009
INDOOR UNIT
PKA-A12HA
PKA-A12HA
PKA-A18HA
PKA-A18HA
PKA-A12HAL
PKA-A12HAL
PKA-A18HAL
PKA-A18HAL
ON/OFF
TEMP.
COOL
DRY
AUTO
FAN
HEAT
3 3 2 2 3
WIRED REMOTE
CONTROLLER WIRELESS REMOTE
CONTROLLER

2
1REFERENCE MANUAL
1-1. OUTDOOR UNIT SERVICE MANUAL
Service Ref. Service Manual No.
PUZ-A18/24/36NHA3
PUZ-A18/24/36NHA3-BS
PUY-A12/18/24/36NHA3
PUY-A12/18/24/36NHA3-BS
OCH458
OCB458
PUZ-HA36NHA2 OCH426
OCB426
1-2. TECHNICAL DATA BOOK
Series (Outdoor unit) Data Book No.
PUZ-A·NHA3(-BS)
PUY-A·NHA3(-BS) OCS14
PUZ-HA·NHA2 OCS15

3
SAFETY PRECAUTION
2
Cautions for units utilising refrigerant R410A
2-2. CAUTIONS RELATED TO NEW REFRIGERANT
Use new refrigerant pipes.
Make sure that the inside and outside of refrige-
rant piping is clean and it has no contamination
such as sulfur hazardous for use, oxides, dirt,
shaving particles, etc.
In addition, use pipes with specified thickness.
Store the piping to be used indoors during
installation, and keep both ends of the piping
sealed until just before brazing. (Leave elbow
joints, etc. in their packaging.)
Use ester oil, ether oil or alkylbenzene oil (small
amount) as the refrigerant oil applied to flares
and flange connections.
Charge refrigerant from liquid phase of gas
cylinder.
If the refrigerant is charged from gas phase, composition
change may occur in refrigerant and the efficiency will be
lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige-
rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera-
nt will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant
charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Contamination inside refrigerant piping can cause deterio-
ration of refrigerant oil etc.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
If large amount of mineral oil enters, that can cause deterio-
ration of refrigerant oil etc.
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
2-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply
circuits must be disconnected.

4
Gravimeter
Unit
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications
1Gauge manifold · Only for R410A
· Use the existing fitting specifications. (UNF1/2)
· Use high-tension side pressure of 5.3MPa·G or over.
2Charge hose · Only for R410A
· Use pressure performance of 5.09MPa·G or over.
3Electronic scale
4Gas leak detector · Use the detector for R134a, R407C or R410A.
5Adaptor for reverse flow check · Attach on vacuum pump.
6Refrigerant charge base
7Refrigerant cylinder · Only for R410A · Top of cylinder (Pink)
· Cylinder with syphon
8Refrigerant recovery equipment
3PART NAMES AND FUNCTIONS
Indoor unit
Filter Air intake
Louver Air outlet Vane

5
Wired remote controller
°F°C
°F°C
ERROR CODE
AFTER
TIMER
TIME SUN MON TUE WED THU FRI SAT
ON
OFF
Hr
AFTER
FILTER
FUNCTION
ONLY1Hr.
WEEKLY
SIMPLE
AUTO OFF
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACK DAY
MONITOR/SET
CLOCK
ON/OFF
•
•
Display Section
For purposes of this explanation,
all parts of the display are shown
as lit. During actual operation, only
the relevant items will be lit.
Identifies the current operation
Shows the operating mode, etc.
*Multilanguage display is available.
“Centrally Controlled” indicator
Indicates that operation from the
remote controller has been prohib-
ited by a master controller.
“Timer is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off
timer is set.
If the simple or Auto Off timer is set, the time to be
switched off is shown.
“Sensor” indication
Displayed when the remote controller
sensor is used.
“Locked” indicator
Indicates that remote controller but-
tons have been locked.
“Clean The Filter” indicator
To be displayed on when it is time to
clean the filter.
Timer indicators
The indicator comes on if the corre-
sponding timer is set.
Up/Down Air Direction indica-
tor
The indicator shows the direc-
tion of the outcoming airflow.
“One Hour Only” indicator
Room Temperature display
Shows the room temperature. The room
temperature display range is 46–102˚F.
The display blinks if the temperature
is less than 46˚F or 102˚F or more.
Louver display
Indicates the action of the swing louver.
Does not appear if the louver is not
running.
(Power On indicator)
Indicates that the power is on.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in
Ventilation mode.
Operation Section
Temperature setting buttons
Down
Up
Timer Menu button
(Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button
(Set Day button)
Opening the
lid
ON/OFF button
Fan Speed button
Filter button
(<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button
( Operation button)
To return operation
number
Ventilation button
( Operation button)
To go to next operation
number
Note:
“PLEASE WAIT” message
This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure.
“NOT AVAILABLE” message
This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have).
If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as
far as any of the indoor units is equipped with the function.
Built-in temperature sensor
Displayed if the airflow is set to
low or downward during COOL
or DRY mode. (Operation varies
according to model.)
The indicator goes off in 1 hour,
when the airflow direction
also changes.

6
Wireless remote controller
ON/OFF TEMP
FAN
VANE
TEST RUN
AUTO STOP
AUTO START
h
min
LOUVER
MODE
CHECK
RESETSET CLOCK
MODEL
SELECT
NOT AVAILABLE
SWING
CHECK
FAN
TEST
RUN
°F
°C
AMPMSTOP
START
AMPM
COOL
DRY
AUTO
FAN
HEAT
VANE CONTROL button
Changes the air flow direction.
CLOCK button
RESET button
SET button
ON/OFF button
The unit is turned ON and OFF alternately
each time the button is pressed.
LOUVER button
Changes left / right airflow direction.
(Not available for this model.)
MODE SELECT button
Switches the operation mode between
COOLING/DRY/FAN/HEATING and AUTO
mode.
In case the outdoor unit is cooling only
type, the heating and auto mode are not
available.
CHECK-TEST RUN button
Performs an inspection check or test
operation. Do not use it for normal
operation.
FAN SPEED SELECT button
Changes the fan speed.
TIMER display
Displays when in timer operation or when
setting timer.
button
Sets any desired room temperature.
CLOCK display
Displays the current time.
“ ” “ ” display
Displays the order of timer operation.
“ ” “ ” display
Displays whether timer is on or off.
Buttons used to set the “hour and minute” of
the current time and timer settings.
"h" and "min" buttons
Temperature setting display
Indicates the desired temperature setting
which is set.
display
Displays selected fan speed.
display
The vertical direction of airflow is indicated.
display
Blinks when model is selected.
display
Lights up while the signal is transmitted to
the indoor unit when the button is pressed.
display
Indicate that the unit is being checked or
test-run.
OPERATION MODE display
OPERATION MODE display
Indicates which operation mode is in effect.
TIMER CONTROL buttons
AUTO STOP (OFF timer): when this switch
is set, the air conditioner will be
automatically stopped at the preset time.
AUTO START (ON timer): when this switch is
set, the air conditioner will be automatically
started at the preset time.
MODEL SELECT
CHECK
TEST RUN

7
SPECIFICATIONS
4
A
A
kW
F.L.A
m3/min(CFM)
Pa(mmAq)
dB
mm(in.)
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
Service Ref.
Power supply(phase, cycle, voltage)
Max. Fuse Size
Min.Circuit Ampacity
External finish
Heat exchanger
Fan Fan(drive) %No.
Fan motor output
Fan motor
Airflow(Low-Middle-High)
External static pressure
Operation control & Thermostat
Noise level(Low-Middle-High)
Field drain pipe O.D.
Dimensions
Weight
W
D
H
INDOOR UNIT
PKA-A12HA, PKA-A12HAL
1 phase, 60Hz, 208/230V
15
1
White Munsell 1.0Y 9.2/0.2
Plate fin coil
Line flow fan (direct) %1
0.030
0.33
Dry: 9-10.5-12 (320-370-425)
Wet: 8-9.5-11 (290-335-380)
0(direct blow)
Remote controller & built-in
36-40-43
16(5/8)
898 (35-3/8)
249 (9-13/16)
295 (11-5/8)
13 (29)
1 phase, 60Hz, 208/230V
15
1
Plate fin coil
0(direct blow)
Remote controller & built-in
A
A
kW
F.L.A
*/min(CFM)
Pa(mmAq)
dB
mm(in.)
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
Service Ref.
Power supply(phase, cycle, voltage)
Max. Fuse Size
Min.Circuit Ampacity
External finish
Heat exchanger
Fan Fan(drive) %No.
Fan motor output
Fan motor
Airflow(Low-Middle-High)
External static pressure
Operation control & Thermostat
Noise level(Low-Middle-High)
Field drain pipe O.D.
Dimensions
Weight
W
D
H
INDOOR UNIT
PKA-A18HA, PKA-A18HAL
White Munsell 1.0Y 9.2/0.2
0.030
0.33
Dry: 9-10.5-12 (320-370-425)
Wet: 8-9.5-11 (290-335-380)
36-40-43
16(5/8)
898 (35-3/8)
249 (9-13/16)
295 (11-5/8)
13 (29)
Line flow fan (direct) %1

8
5NOISE CRITERION CURVES
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0dB=0.0002 μbar)
BAND CENTER FREQUENCIES, Hz
PKA-A12HA
PKA-A18HA
PKA-A12HAL
PKA-A18HAL
High
NOTCH
Low
43
SPL(dB)
36
LINE
UNIT
WALL
3.3ft
3.3ft
MICROPHONE

9
OUTLINES AND DIMENSIONS
6
PKA-A12HA PKA-A12HAL PKA-A18HA PKA-A18HAL Unit: inch (mm)
1/2F ( : 12.7)
1/4F (
: 6.35)
Refrigerant
Piping
Drain hose
Gas pipe
Liquid pipe
:2-1/2~:3-1/8
(:65~:80)
:2-1/2~:3-1/8
(:65~:80)
Through hole
Sleeve
(purchased locally)
Center measurement hole :3/32( : 2.5)
5/32(3.8)
2-1/4(58) 0
Wall hole
for
left rear
piping
Knock out hole for
left rear piping
2-3/4×12-3/16(70×310)
Wall hole for
right rear piping
77-
: 3/16( : 5.1)
Tap p in g
screw hole
4- : 5/16( : 9)
Bolt hole Mount board
Indoor unit outline
0
5/8(16)
9-15/16(253.5)
9-1/8(232.5)
1-1/16(28.5)
1-9/16(41)
3-1/16(78.5)
4-1/16(103.5)
4-9/16(116)
6-1/2(166)
7(178.5)
8(203.5)
3-9/16(91)
13/16(21.8)
9-1/16(231.5)
10-3/4(273.2)
0
1-1/4(32.7)
2-9/16(66)
2-1/16(53.5)
5(128.5)
6(153.5)
3/4(20)
9/16(15)
14-5/8(372.3) 14(356.3) 12-7/8(237.5) 11-7/16(291.5) 10-3/8(265) 9-5/16(238) 8-13/16(225) 7-13/16(200)
4-7/8(125)
2-3/4(70)
9/16(15)
14-5/8(372.3) 14(356.3) 12-7/8(327.5) 10-3/8(265) 11-7/16(291.5) 7-13/16(200) 8-13/16(225) 4-7/8(125) 2-3/4(70) 0
17-5/8(449)
7-9/16(193.5)
7-1/16(180.3)
6-9/16(167)
5-1/2(140)
4-1/2(115)
6-13/16(174)
8-3/8(213)
9-5/16(238)
10-15/16(278.3)
15-1/2(394)
11-1/16(281)
17-5/8(449)
0
Emergency operation switch
(cooling/heating)
Terminal block for
MA-remote controller
(only PKA-A·HA models)
Terminal block for power supply (option)
Front side(Grille open)
Terminal block for indoor/outdoor
connecting line
17-15/16(457)Gas pipe
21-3/16(539)Liquid pipe
6-5/8(169)
6-3/16(158)
24(610)Drain hose 7-3/16(184)
250mm,9-13/16inch or greater with optional drain pump installation.
Required space(Indoor unit)
(mm)
Air inlet
Air inlet
Air outlet
Min.1-31/32(50)
Min.9-13/16(250)
Min.5-7/8(150)
Min.8-5/8
(220)
Min.1-31/32(50)
Min.1/4(7)
Knock out hole for piping
D
2-3/16(56)
2-11/16(69)
3/16(6)
1-11/16(43)
C
2-3/16(56)7/16(12.5)
1-11/16(43)
B
1-3/4(46)
2-5/16(60)
2-5/16(59)
1-11/16(43)
A
1-11/16(43)
1-3/4(46)
2-3/16(56)
3/16(6)
A
Knock out hole
for right piping
Right side
Mount board
3/16(5)9-13/16(249)
Top side
15-3/16(387) 7-1/2(192)
7-3/4(197)
23-9/16(599)
CB
Operation lamp DEFROST/STAND BY lamp
Receiver
Louver(manual)
Vane(auto)
Knock out hole
for lower piping
Knock out hole
for lower piping
Under side
5/16(8)
24-1/16(612)
D
Knock out hole
for left piping
Left side
Front side
6-1/16(155)
2-1/8
(55)
27-1/16(688)
11-5/8(295)
35-3/8(898)
: 5/8 ( : 16) O.D

10
WIRING DIAGRAM
7
PKA-A12HA PKA-A18HA PKA-A12HAL PKA-A18HAL
Symbol Name Symbol Name
I.B Indoor controller board
FUSE FUSE(T3.15AL250V)
ZNR01,02 Varistor
DSA Surge absorber
CN2L Connector (LOSSNAY)
CN30 Connector (LLC)
CN152 Connector (Back-up heating)
CN90 Connector (Remote operation adapter)
Connector (Emergency operation)
CN32 Connector ( Remote switch)
CN41 Connector (HA terminal-A)
CN51 Connector (Centrally control)
LED1 Power supply (I.B)
LED2 Power supply (R.B)
LED3 Transmission (Indoor-outdoor)
SW1 Switch (Model selection) +See table 1
SW2
SWE
Switch (Capacity code) +See table 2
[Explanation of symbols]
MS Fan motor
W.B Pcb for wireless remote controller
Switch board
SWE2 Emergency operation
M Vane motor
LED1 LED (Operation indication: Green)
REC1 Receiving unit
LED2 LED (Preparation for heating: Orange)
TB2 Terminal block(Indoor unit Power (option))
TB4 Terminal block (Indoor/outdoor connecting line)
TB5 Terminal block (Remote controller transmission line)
TH1 Room temp. Thermistor
Pipe temp. Thermistor/liquid
Cond./eva. temp. Thermistor
(32°F/15ΚΩ, 77°F/5.4ΚΩ Detect)
(32°F/15ΚΩ, 77°F/5.4ΚΩ Detect)
(32°F/15ΚΩ, 77°F/5.4ΚΩ Detect)
TH2
TH5
S.W
R.B Wired remote controller
TB6 Terminal block (Remote controller transmission line)
Notes:
1.SymboIs used in wiring diagram above are, : Connector, : Terminal (block).
2.Indoor and outdoor connecting wires have poIarities, make sure to match terminal
numbers (S1, S2, S3)for correct wirings.
3.Since the outdoor side electric wiring may change, be sure to check the outdoor unit
electric wiring diagram for servicing.
4.This diagram shows the wiring of indoor and outdoor connecting wires.(specification of
230V), adopting superimposed system for power and signal.
+1: If indoor and outdoor units have separate power supplies, refer to Fig 1.
+2: For power supply system of this unit, refer to the caution label located near this diagram.
+3: Use copper supply wires.
TO OUTDOOR
UNIT
5
3
1
3
1
CN01
(BLK)
ORN
YLW
BLU
RED
GRN
/ YLW
I.B
+1(Fig. 1)
I.B
POWER SUPPLY
208/230V 60Hz
L1
L2
GR
ORN
ORN
YLW
BRN
TB4
TB2
S1
S2
S3
INDOOR/OUTDOOR
COMMUNICATION
CN3C(BLU)
Refer to
tables
1and 2
CN90
(WHT)
CN2L
(RED)
CN151
(WHT)
CN20
(RED)
CN44
(WHT)
CN4F
(WHT) CN22
(BLU)
CN41
(WHT)
CN51
(WHT)
CN32
(WHT)
ZNR01
ZNR02
CNMF
(WHT)
S.W
SWE
R.B
CNP(BLU)
CN3C
(BLU)
LDSWE(A )
(BLU)
LDSWE(B) SWE2
CN01
(BLK)
T11 DB1
X1
U
U
FUSE
I.B
1
1
11 1 54
11
1
2
141425
TH1 TH2 TH5
2
1139
CN152
(WHT)
CN30
(BLK)
11310
3
3
32
2
1
2
1
1
1
5
6
DSA
Mt
○
t
○
t
○
MS
3~
TB4 <+3>
TB5
S1
S2
S3
BLU
BLU
ORN
ORN ORN
BRN
LED1
LED3
LED2
For PKA-A.HA
TB6
ON
OFF
TO
OUTDOOR
UNIT
YLWYLW
BLK
<Table 1>
SW1
(MODEL SELECTION)
SETTING
SETTING
ON
OFF
12345
<Table 2>
SW2(CAPACITY CODE)
MODELS
A12
ON
OFF
12345
ON
OFF
12345
A18
W.B
CNRU
(WHT) LD101(B) REC1
LED1 LED2
6RU