Mitsubishi Electric PUHY-200YMF-B How to use

AIR CONDITIONERS CITY MULTI
Models PUHY-200YMF-B, 250YMF-B
PUHY-P200YMF-B, P250YMF-B
PUY-200YMF-B, 250YMF-B
PURY-200YMF-B, 250YMF-B
PURY-P200YMF-B, P250YMF-B
CMB-P104, P105, P106, P108, P1010V-D
CMB-P104, P105, P106, P108, P1010, P1013, P1016V-E
Service Handbook
Service Handbook PUHY-200YMF-B, 250YMF-B
PUHY-P200YMF-B, P250YMF-B
PUY-200YMF-B, 250YMF-B
PURY-200YMF-B, 250YMF-B
PURY-P200YMF-B, P250YMF-B
CMB-P104, P105, P106, P108, P1010V-D
CMB-P104, P105, P106, P108, P1010, P1013, P1016V-E
HEAD OFFICE MITSUBISHI DENKI BLDG. MARUNOUCHI TOKYO 100-0005 TELEX J24532 CABLE MELCO TOKYO
Issued in June 1999 MEE98K028
Printed in Japan
New publication effective June 1999
Specifications subject to change without notice.
Service Handbook PUHY, PUY, PURY-200·250YMF-B/PUHY, PURY-P200·P250YMF-B/CMB-P-V-D, CMB-P-V-E

–1–
11
11
1PRECAUTIONS FOR DEVICES THAT USE R407C REFRIGERANT
Caution
Do not use the existing refrigerant piping.
• The old refrigerant and refrigerator oil in the existing
piping contains a large amount of chlorine which may
cause the refrigerator oil of the new unit to deterio-
rate.
Use refrigerant piping made of C1220 (CU-DHP) phos-
phorus deoxidized copper as specified in the *JIS
H3300 “Copper and copper alloy seamless pipes and
tubes”. In addition, be sure that the inner and outer
surfaces of the pipes are clean and free of hazardous
sulphur, oxides, dust/dirt, shaving particles, oils,
moisture, or any other contaminant.
• Contaminants on the inside of the refrigerant piping
may cause the refrigerant residual oil to deteriorate.
*JIS: Japanese Industrial Standard
Store the piping to be used during installation indoors
and keep both ends of the piping sealed until just
before brazing. (Store elbows and other joints in a
plastic bag.)
• If dust, dirt, or water enters the refrigerant cycle,
deterioration of the oil and compressor trouble may
result.
Use ester oil, ether oil or alkylbenzene (small
amount) as the refrigerator oil to coat flares and
flange connections.
• The refrigerator oil will degrade if it is mixed with a
large amount of mineral oil.
Use liquid refrigerant to seal the system.
• If gas refrigerant is used to seal the system, the com-
position of the refrigerant in the cylinder will change
and performance may drop.
Do not use a refrigerant other than R407C.
• If another refrigerant (R22, etc.) is used, the chlorine
in the refrigerant may cause the refrigerator oil to de-
teriorate.
Use a vacuum pump with a reverse flow check valve.
• The vacuum pump oil may flow back into the refriger-
ant cycle and cause the refrigerator oil to deteriorate.
Do not use the following tools that have been used
with conventional refrigerants.
(Gauge manifold, charge hose, gas leak detector, re-
verse flow check valve, refrigerant charge base,
vacuum gauge, refrigerant recovery equipment)
• If the conventional refrigerant and refrigerator oil are
mixed in the R407C, the refrigerant may deterio-
rated.
• If water is mixed in the R407C, the refrigerator oil
may deteriorate.
• Since R407C does not contain any chlorine, gas
leak detectors for conventional refrigerants will not
react to it.
Do not use a charging cylinder.
• Using a charging cylinder may cause the refrigerant
to deteriorate.
Be especially careful when managing the tools.
• If dust, dirt, or water gets in the refrigerant cycle, the
refrigerant may deteriorate.
If the refrigerant leaks, recover the refrigerant in the
refrigerant cycle, then recharge the cycle with the
specified amount of the liquid refrigerant indicated
on the air conditioner.
• Since R407C is a nonazeotropic refrigerant, if addi-
tionally charged when the refrigerant leaked, the com-
position of the refrigerant in the refrigerant cycle will
change and result in a drop in performance or abnor-
mal stopping.

–2–
[1] Storage of Piping Material
(1) Storage location
Store the pipes to be used indoors. (Warehouse at site or owner’s warehouse)
Storing them outdoors may cause dirt, waste, or water to infiltrate.
(2) Pipe sealing before storage
Both ends of the pipes should be sealed until immediately before brazing.
Wrap elbows and T’s in plastic bags for storage.
* The new refrigerator oil is 10 times more hygroscopic than the conventional refrigerator oil (such as Suniso). Water
infiltration in the refrigerant circuit may deteriorate the oil or cause a compressor failure. Piping materials must be
stored with more care than with the conventional refrigerant pipes.

–3–
[2] Piping Machining
Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.
Use only the necessary minimum quantity of oil !
Reason :
1. The refrigerator oil used for the equipment is highly hygroscopic and may introduce water inside.
Notes :
• Introducing a great quantity of mineral oil into the refrigerant circuit may also cause a compressor failure.
• Do not use oils other than ester oil, ether oil or alkylbenzene.

–4–
[3] Necessary Apparatus and Materials and Notes on Their Handling
The following tools should be marked as dedicated tools for R407C.
<<Comparison of apparatus and materials used for R407C and for R22>>
Apparatus Used Use R22 R407C
Gauge manifold Evacuating, refrigerant filling Current product
Charging hose Operation check Current product
Charging cylinder Refrigerant charging Current product Do not use.
Gas leakage detector Gas leakage check Current product Shared with R134a
Refrigerant collector Refrigerant collection R22 For R407C use only
Refrigerant cylinder Refrigerant filling R22
Vacuum pump Vacuum drying Current product
Vacuum pump with a check valve Current product
Flare tool Flaring of pipes Current product
Bender Bending of pipes Current product
Application oil Applied to flared parts Current product
Torque wrench Tightening of flare nuts Current product
Pipe cutter Cutting of pipes Current product
Welder and nitrogen cylinder Welding of pipes Current product
Refrigerant charging meter Refrigerant charging Current product
Vacuum gauge Checking the vacuum degree Current product
Symbols : To be used for R407C only. Can also be used for conventional refrigerants.
Tools for R407C must be handled with more care than those for conventional refrigerants. They must not come into contact
with any water or dirt.
Identification of dedi-
cated use for R407C
: Record refrigerant
name and put brown
belt on upper part of
cylinder.
Can be used by
attaching an adapter
with a check valve.
Ester oil or Ether oil or
Alkybenzene (Small
amount)

–5–
[4] Brazing
No changes from the conventional method, but special care is required so that foreign matter (ie. oxide scale, water, dirt,
etc.) does not enter the refrigerant circuit.
Example : Inner state of brazed section
When non-oxide brazing was not used When non-oxide brazing was used
Items to be strictly observed :
1. Do not conduct refrigerant piping work outdoors on a rainy day.
2. Apply non-oxide brazing.
3. Use a brazing material (Bcup-3) which requires no flux when brazing between copper pipes or between a copper pipe
and copper coupling.
4. If installed refrigerant pipes are not immediately connected to the equipment, then braze and seal both ends of them.
Reasons :
1. The new refrigerant oil is 10 times more hygroscopic than the conventional oil. The probability of a machine failure if
water infiltrates is higher than with conventional refrigerant oil.
2. A flux generally contains chlorine. A residual flux in the refrigerant circuit may generate sludge.
Note :
• Commercially available antioxidants may have adverse effects on the equipment due to its residue, etc. When
applying non-oxide brazing, use nitrogen.

–6–
[5] Airtightness Test
No changes from the conventional method. Note that a refrigerant leakage detector for R22 cannot detect R407C
leakage.
Halide torch R22 leakage detector
Items to be strictly observed :
1. Pressurize the equipment with nitrogen up to the design pressure and then judge the equipment’s airtightness, taking
temperature variations into account.
2. When investigating leakage locations using a refrigerant, be sure to use R407C.
3. Ensure that R407C is in a liquid state when charging.
Reasons :
1. Use of oxygen as the pressurized gas may cause an explosion.
2. Charging with R407C gas will lead the composition of the remaining refrigerant in the cylinder to change and this
refrigerant can then not be used.
Note :
• A leakage detector for R407C is sold commercially and it should be purchased.
[6] Vacuuming
1. Vacuum pump with check valve
A vacuum pump with a check valve is required to prevent the vacuum pump oil from flowing back into the refrigerant
circuit when the vacuum pump power is turned off (power failure).
It is also possible to attach a check valve to the actual vacuum pump afterwards.
2. Standard degree of vacuum for the vacuum pump
Use a pump which reaches 0.5 Torr (500 MICRON) or below after 5 minutes of operation.
In addition, be sure to use a vacuum pump that has been properly maintained and oiled using the specified oil. If the
vacuum pump is not properly maintained, the degree of vacuum may be too low.
3. Required accuracy of the vacuum gauge
Use a vacuum gauge that can measure up to 5 Torr. Do not use a general gauge manifold since it cannot measure a
vacuum of 5 Torr.
4. Evacuating time
• Evacuate the equipment for 1 hour after –755 mmHg (5 Torr) has been reached.
• After envacuating, leave the equipment for 1 hour and make sure the that vacuum is not lost.
5. Operating procedure when the vacuum pump is stopped
In order to prevent a backflow of the vacuum pump oil, open the relief valve on the vacuum pump side or loosen the
charge hose to drawn in air before stopping operation.
The same operating procedure should be used when using a vacuum pump with a check valve.

–7–
[7] Charging of Refrigerant
R407C must be in a liquid state when charging, because it is a non-azeotropic refrigerant.
For a cylinder with a syphon attached For a cylinder without a syphon attached
Cylinder color identification R407C-Gray Charged with liquid refrigerant
R410A-Pink
Reasons :
1. R407C is a mixture of 3 refrigerants, each with a different evaporation temperature. Therefore, if the equipment is
charged with R407C gas, then the refrigerant whose evaporation temperature is closest to the outside temperature is
charged first while the rest of refrigerants remain in the cylinder.
Note :
• In the case of a cylinder with a syphon, liquid R407C is charged without turning the cylinder up side down. Check the
type of cylinder before charging.
[8] Dryer
1. Replace the dryer when the refrigerant circuit is opened (Ex. Change the compressor, full gas leakage). Be sure to
replace the dryer with a CITY MULTI Series Y (For use with R407C).
If any other product is used, the unit will be damaged.
2. Opening the refrigerant circuit after changing to a new dryer is less than 1 hour. The replacement of the dryer should
be the last operation performed.
Cylin-
der
Cylin-
der
Valve Valve
Liquid Liquid

–8–
22
22
2COMPONENT OF EQUIPMENT
[1] Appearance of Components
Outdoor unit
• PU(H)Y-200, 250YMF-B
Rear
PUHY-YMF-B PUY-YMF-B
Propeller fan
Fan motor Heat exchanger
(front)
Noise
filter
Heat exchanger
(rear)
Terminal
Box
Compressor
Accumulator SCC
Accumulator Control Box Accumulator Control Box
4-way valve Compressor
Compressor

–9–
• PUHY-P200·250YMF-B
Propeller fan
Fan motor Heat exchanger (front)
Heat exchanger (rear) Noise filter
Terminal Box
Compressor
Drier
Accumulator Control Box
4-way valve Compressor
SCC
Accu-
mulator
Rear
Heat exchanger
of CS circuit

–10–
• PURY-P200·250YMF-B
Propeller fan
Solenoid Valves
(SV) Block
Fan motor
Heat exchanger
(rear)
Accumulator
Compressor
Terminal Box
Check Valves
(CV) Block
Drier
CV block
Rear
SV
block
Heat
exchanger
of CS circuit
Compressor
Drier
Heat exchanger
(front)
Noise filter
Control Box

–11–
Noise Filter Box
Terminal Box
Noise filter
Terminal block TB3
Transmission
Terminal block TB1
Power source
Terminal block TB7
Transmission (Centralized control)

–12–
Controller Box
FANCON board
Choke coil (L2)
INV board
MAIN board
Thyristor module (SCRM)
Diode stack (DS)
Transistor module (TRM)
Capacitor (C2, C3)
(Smoothing capacitor)
Magnetic contactor (52C)

–13–
MAIN board
• PUHY
CN51
Indication distance
3-4Compressor
ON/OFF
3-5Trouble
LD1
Service LED
CNRS3
Serial transmission to
INV board
CN3D
Cooling/Heating auto
changeover
SW1
CNTR CNFC1
CNVCC4
Power source for
control
CNVCC3
Power source for
control
1-230V, 1-330V
4-612V, 5-65V
CNS1
M-NET transmision
CNS2
M-NET transmission
(Centralized control)
CN40
M-NET transmission
power supply
CN20
Power supply
3L1
1N
SW3 SW4 SW2 SWU2 SWU1

–14–
MAIN board
• PURY
CN51
Indication distance
3-4Compressor
ON/OFF
3-5Trouble
LD1
Service LED
CNRS3
Serial transmission to
INV board
CNTR CNFC1
CNVCC4
Power source for
control
CNVCC3
Power source for
control
1-230V, 1-330V
4-612V, 5-65V
CNS2
M-NET transmission
(Centralized control)
CNS1
M-NET
transmission
CN20
Power supply
3L1
1N
SW3 SW4 SW2
CN40
M-NET transmission
power supply
SWU2 SWU1 SW1

–15–
INV board
CN3 CN2-1 CN2-2 CN2-3
Output to transistor module (INVERTER)
CNL2
Choke coil
CNTH
CN30V
CNVCC1
Power supply
1-230V, 1-330V
4-612V, 5-65V
CNVCC2
Power supply (5V)
CNCT
CNVDC
1-4
DC-560V
CNAC2
Power
source
1L2
3N
CN52C
Control for
52C
CNFAN
Control
for MF1
CNR CNRS2
Serial transmission
to MAIN board
SW1

–16–
FANCON board
CNFC2
CNU
CNW
CNV

–17–
BC controller
CNTR
CN02
M-NET
transmission
CN03
CN12
Power
supply
1EARTH
3N
5L
SW4 SW2 SW1

–18–
TH1
TH6
TH7
TH8
TH5
TH3
TH4
TH2
Indoor units
CJ1
O/S
63HS
CJ1
Comp
HEX2
HEX1
SCC LEV1 ST7
BV2
ST2
BV1
ST1
CJ2
CV1
ST6
SV1
CP1
SV2ST5
CP2
CP4 ST3
ST4
SLEV
SA
MA
CP3
63H
6-2
27
8
40 6
CH
93 80
*Operation data of PUHY-200YMF-B Standard operation data are shown for cooling in the C column and heating in the H column. Units for each value are : ˚C for TH1
˜
TH8
: kg/cm2G (MPa) for HPS
*
6-1
30 36
20.3
(1.99)
17.5
(1.72)
[2] Refrigerant Circuit Diagram and Thermal Sensor
1PUHY-200YMF-B, 250YMF-B
: Solenoid valve
: Orifice
: Capillary
: Check valve
: Thermal sensor
: Strainer
SP : Service port
ACC : Accumulator