Mitsubishi Electric SUZ-KA25VA2 Operating manual

TECHNICAL & SERVICE MANUAL
No.OCH472
REVISED EDITION-A
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
R410A
Outdoor unit
[Model names] [Service Ref.]
SUZ-KA25VA2 SUZ-KA25VA2.TH
SUZ-KA35VA2 SUZ-KA35VA2.TH
SUZ-KA50VA2 SUZ-KA50VA2.TH
SUZ-KA60VA2 SUZ-KA60VA2.TH
SUZ-KA71VA2 SUZ-KA71VA2.TH
CONTENTS
1. COMBINATION OF INDOOR AND OUTDOOR UNITS
.......
2
2. TECHNICAL CHANGES
....................................
3
3. PART NAMES AND FUNCTIONS......................6
4. SPECIFICATION................................................. 7
5. NOISE CRITERIA CURVES...............................9
6. OUTLINES AND DIMENSIONS........................ 10
7. WIRING DIAGRAM...........................................13
8. REFRIGERANT SYSTEM DIAGRAM..............17
9. ACTUATOR CONTROL....................................21
10. SERVICE FUNCTIONS.....................................22
11. TROUBLESHOOTING......................................22
12. DISASSEMBLY INSTRUCTIONS.....................63
Indication of
model name
NOTE:
This service manual describes technical data of the
outdoor units.
RoHS compliant products have <G> mark on the spec
name plate.
For servicing of RoHS compliant products, refer to the
RoHS Parts List.
HFC
utilized
R410A
SUZ-KA25VA2.TH
SUZ-KA35VA2.TH
September 2011
PARTS CATALOG (OCB472)
Revision:
• Errors in "11.
TROUBLESHOOTING"
have been corrected in
REVISED EDITION-A.
• Some descriptions have
been modified.
• Please void OCH472.

2
1COMBINATION OF INDOOR AND OUTDOOR UNITS
Heat pump type
Outdoor unit
SUZ-
SLZ-KA25VA(L).TH
SLZ-KA35VA(L).TH
SLZ-KA50VA(L).TH
SLZ-KA25VAQ.TH
SLZ-KA35VAQ.TH
SLZ-KA50VAQ.TH
SEZ-KD25VA(L).TH
SEZ-KD35VA(L).TH
SEZ-KD50VA(L).TH
SEZ-KD60VA(L).TH
SEZ-KD71VA(L).TH
SEZ-KD25VAQ.TH
SEZ-KD35VAQ.TH
SEZ-KD50VAQ.TH
SEZ-KD60VAQ.TH
SEZ-KD71VAQ.TH
MFZ-KA25VA-E4
MFZ-KA35VA-E4
MFZ-KA50VA-E4
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
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—
—
—
—
—
—
—
—
OC320
OCH493
OB409
Indoor unit
Service
Manual No.
Service Ref.
Heat pump without electric heater
KA25VA2.TH KA60VA2.TH KA71VA2.THKA50VA2.TH
HWE0711
HWE1008
KA35VA2.TH
(NOTE) Please refer to the service manual of indoor unit or the technical data book for the combination data.
1-1. INDOOR UNIT SERVICE MANUAL
OCH472A

3
2TECHNICAL CHANGES
Refrigerant
oil
Refrigerant
New refrigerant
R410A
HFC-32: HFC-125 (50%:50%)
Pseudo-azeotropic refrigerant
Not included
A1/A1
72.6
-51.4
1.557
64
Non combustible
0
1730
From liquid phase in cylinder
Possible
Incompatible oil
None
None
Previous refrigerant
R22
R22 (100%)
Single refrigerant
Included
A1
86.5
-40.8
0.94
44.4
Non combustible
0.055
1700
Gas phase
Possible
Compatible oil
Light yellow
None
Refrigerant
Composition (Ratio)
Refrigerant handling
Chlorine
Safety group (ASHRAE)
Molecular weight
Boiling point ()
Steam pressure [25](Mpa)
Saturated steam density [25](Kg/*)
Combustibility
ODP +1
GWP +2
Refrigerant charge method
Additional charge on leakage
Kind
Color
Smell
+1: Ozone Depletion Potential : based on CFC-11
+2: Global Warming Potential : based on CO2
INFORMATION FOR THE AIR CONDITIONER WITH R410A REFRIGERANT
• This room air conditioner adopts an HFC refrigerant (R410A) which never destroys the ozone layer.
• Pay particular attention to the following points, though the basic installation procedure is same as that for R22 conditioners.
1 As R410A has working pressure approximate 1.6 times as high as that of R22, some special tools and piping parts/
materials are required. Refer to the table below.
2Take sufficient care not to allow water and other contaminations to enter the R410A refrigerant during storage and
installation, since it is more susceptible to contaminations than R22.
3For refrigerant piping, use clean, pressure-proof parts/materials specifically designed for R410A. (Refer to 2. Refrigerant
piping.)
4Composition change may occur in R410A since it is a mixed refrigerant. When charging, charge liquid refrigerant to prevent
composition change.
NOTE : The unit of pressure has been changed to MPa on the international system of units (SI unit system).
The conversion factor is: 1 (MPa [Gauge]) =10.2 (kgf/cm2[Gauge])
New Specification Current Specification
The incompatible refrigerant oil easily separates from
refrigerant and is in the upper layer inside the suction muffler.
Raising position of the oil back hole enables to back the
refrigerant oil of the upper layer to flow back to the
compressor.
Since refrigerant and refrigerant oil are compatible with
each other, refrigerant oil backs to the compressor through
the lower position oil back hole.
Compressor
Suction muffler
Oil back hole
Refrigerant oil
Refrigerant
Compressor
Suction muffler
Oil back hole
Refrigerant oil /Refrigerant
Compressor
OCH472A

4
R410A tools Can R22 tools be used?
Gas leak detector
R410A has high pressures beyond the measurement range of existing
gauges. Port diameters have been changed to prevent any other refrigerant
from being charged into the unit.
Hose material and cap size have been changed to improve the pressure
resistance.
Dedicated for HFC refrigerant.
6.35 mm and 9.52 mm
Description
Clamp bar hole has been enlarged to reinforce the spring strength in the tool.
Provided for flaring work (to be used with R22 flare tool).
Provided to prevent the back flow of oil. This adapter enables you to use
vacuum pumps.
It is difficult to measure R410Awith a charging cylinder because the
refrigerant bubbles due to high pressure and high-speed vaporization
No
No
No
Yes
Yes
New
New
New
Gauge manifold
Charge hose
Torque wrench
Flare tool
Flare gauge
Vacuum pump
adapter
Electronic scale for
refrigerant charging
No: Not substitutable for R410A Yes: Substitutable for R410A
No 12.7 mm and 15.88 mm
1. Tools dedicated for the air conditioner with R410A refrigerant
The following tools are required for R410A refrigerant. Some R22 tools can be substituted for R410A tools.
The diameter of the service port on the stop valve in outdoor unit has been changed to prevent any other refrigerant being
charged into the unit. Cap size has been changed from 7/16 UNF with 20 threads to 1/2 UNF with 20 threads.
-30 -20 -10 0 10 20 30 40 50 60
-0.5
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
(MPa [Gauge])
R410A
R22
Conversion chart of refrigerant temperature and pressure
Saturated liquid pressure
()
NOTE: The unit of pressure has been changed to MPa on the
international system of units (SI unit system).
The conversion factor is: 1 (MPa [Gauge]) =10.2 (kgf/cm2[Gauge])
OCH472A

5
Electronic scale for refrigerant charging
Outdoor unit
Refrigerant gas
cylinder
operating valve
Refrigerant gas cylinder
for R410A with siphon
Refrigerant (liquid)
Service port
Gauge manifold
valve (for R410A)
Union
Liquid pipe
Gas pipe
Stop valve
Indoor unit
Charge hose (for R410A)
R410A
Pipe diameter (mm)
6.35
9.52
12.7
15.88
17
22
26
29
Dimension of flare nut (mm)
R22
17
22
24
27
• Use a copper pipe or a copper-alloy seamless pipe with a thickness of 0.8 mm. Never use any pipe with a thickness less
than 0.8mm, as the pressure resistance is insufficient.
2Flaring work and flare nut
Flaring work for R410A pipe differs from that for R22 pipe.
For details of flaring work, refer to Installation manual “FLARING WORK”.
3. Refrigerant oil
Apply the special refrigerant oil (accessories: packed with indoor unit) to the flare and the union seat surfaces.
4. Air purge
Do not discharge the refrigerant into the atmosphere.
Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant
circuit.
Use the vacuum pump for air purging for the purpose of environmental protection.
5. Additional charge
For additional charging, charge the refrigerant from liquid phase of the gas cylinder.
If the refrigerant is charged from the gas phase, composition change may occur in the refrigerant inside the cylinder and the
outdoor unit. In this case, ability of the refrigerating cycle decreases or normal operation can be impossible. However,
charging the liquid refrigerant all at once may cause the compressor to be locked. Thus, charge the refrigerant slowly.
2. Refrigerant piping
1Specifications
Use the refrigerant pipes that meet the following specifications.
Wall thicknessOutside diameter
Pipe mm mm
For liquid
For gas
6.35
9.52
9.52
12.7
15.88
0.8
0.8
0.8
0.8
1.0
Heat resisting foam plastic
Specific gravity 0.045 Thickness
8 mm
Insulation material
OCH472A

6
3PART NAMES AND FUNCTIONS
SUZ-KA25VA2.TH SUZ-KA35VA2.TH
SUZ-KA50VA2.TH SUZ-KA60VA2.TH
SUZ-KA71VA2.TH
Air outlet
Drain outlet
Piping
Drain hose
Air inlet
(back and side)
Piping
Air outlet
Air inlet
(back and side)
Drain hose
Drain outlet
Model SUZ-KA25/35VA2.TH SUZ-KA50/60VA2.TH SUZ-KA71VA2.TH
Drain socket 1 1 1
Drain cap - 2 -
Piping
Air outlet
Drain outlet
Air inlet
(back and side)
Drain hose
OCH472A

7
SPECIFICATION
4
Function
Power supply
Outdoor Service Ref.
Starting current *1
Compressor motor current *1
Fan motor current *1
Model
Output
Winding
resistance (at 20)
Model
Winding
resistance(at 20)
Air flow(High/Low+)
Dimensions WHD
Weight
Sound level
*1
Fan speed(High+/Low+, High+/Med+/Low+)
Fan speed regulator
Refrigerant filling
capacity(R410A)
Refrigerating oil (Model)
A
A
A
W


*/h
mm
kg
dB
rpm
kg
cc
810+/650+
2
880+/810+/650+
3
Compressor
Fan motor
Special remarks
Electrical data
SUZ-KA25VA2.TH
Single phase
230V, 50Hz
3.65
KNB073FFDH(C)
550
U-V 1.70 U-W 1.70
V-W 1.70
RC0J50-DB
WHT-BLK 37.0
BLK-RED 37.0
RED-WHT 37.0
800%550%285
30
46
0.80
320 (NEO22)
Cooling
2.74
0.31
2,058
Heating
3.37
0.28
1,938
SUZ-KA35VA2.TH SUZ-KA50VA2.TH SUZ-KA60VA2.TH SUZ-KA71VA2.TH
840+/760+
2
880+/800+/630+
3
Single phase
230V, 50Hz
4.75
KNB092FFAH(C)
650
U-V 1.91 U-W 1.91
V-W 1.91
RC0J50-DB
WHT-BLK 37.0
BLK-RED 37.0
RED-WHT 37.0
2,004
800%550%285
33
1.05
320 (NEO22)
Cooling
4.22
0.33
47
Heating
4.42
0.33
48
840/480+800/620+
Single phase
230V, 50Hz
6.75
0.30
SNB130FGBH(T)
900
U-V 0.98 U-W 0.98
V-W 0.98
RC0J60-AA
WHT-BLK 15.2
BLK-RED 15.2
RED-WHT 15.2
840%850%330
53
2
1.60
450 (NEO22)
Cooling
6.45
2,940/1,650+
53/51+
Heating
6.05
2,940/2,210+
55/53+
840/480+800/620+
Single phase
230V, 50Hz
9.75
0.30
SNB130FGBH(T)
900
U-V 0.98 U-W 0.98
V-W 0.98
RC0J60-AA
WHT-BLK 15.2
BLK-RED 15.2
RED-WHT 15.2
840%850%330
53
2
1.80
450 (NEO22)
Cooling
8.05
2,940/1,650+
53/51+
Heating
9.45
2,940/2,210+
55/53+
950/840/450+810/810/650+
Single phase
230V, 50Hz
8.89
SNB172FEKMT
1200
U-V 1.04 U-W 1.04
V-W 1.04
RC0J60-BC
WHT-BLK 15.0
BLK-RED 15.0
RED-WHT 15.0
840%880%330
53
3
1.80
400 (FV50S)
Cooling
8.00
0.83
3,.425/3,006
/1,512+
55+
Heating
8.07
0.82
2,892/2,892
/2,280+
55+
NOTE : Test conditions are based on ISO 5151
Cooling : Indoor D.B. 27: W.B. 19:
Outdoor D.B. 35:W.B. 24:
Heating : Indoor D.B. 20:W.B. 15:
Outdoor D.B. 7:W.B. 6:
Refrigerant piping length (one way): 5m
*1 Measured under rated operating frequency.
wReference value
OCH472A

8
SUZ-KA25VA2.TH SUZ-KA35VA2.TH
SUZ-KA50VA2.TH SUZ-KA60VA2.TH
SUZ-KA71VA2.TH
Specifications and rating conditions of main electric parts
Model
Item
SUZ-KA25VA2.
TH SUZ0KA35VA2. TH SUZ-KA50VA2. TH SUZ-KA60VA2. TH SUZ-KA71VA2. TH
Current
transformer
(CT) 20A
--
(CT1, 2) - ETQ19Z68AY -
(CT61) - ETQ19Z53AY -
(CT761, CT781) 15A --
Smoothing
capacitor
(C61)
- 620+420V --
(C62, C63) 620+420V --
(CB1, 2, 3) - 560F 450V 560F 350V
Diode module (DB61) 15A 600V 25A 600V
--
(DB65) 25A 600V --
Fuse
(F61) T20A L250V
--
(F62) -- T20A L250V
(F63)
---
(F64) - 250V 2A -
(F701, F801, F901) T3.15A L250V -
(F911) - 250V 1A -
Inteligent power
module
(IPM) 15A 600V 20A 600V 15A 600V 20A 600V
(HC930)
- 3A 450V -
(IC932) - 5A 600V
Power factor
controller (PFC)
- PS51259-A 20A 600V
Expansion valve
coil (LEV) DC12V
High pressure
switch (HPS)
-
ACB-DB156
(for R2)
-
Reactor (L61) 23mH
-
(L) - 340H 20A 340H
Current-detecting
resistor
(R61) 45m5W
(1 element) 100m5W (2 elements)
-
(R61, R62) -
180m5W
(2 elements)
-
(R64A, R64B) - 1010W
(R825) 25m5W -
(R937, R938, R939) 430m2W -
(R937A, R937B) - 1.12W 1.12W 2% -
Resistor (RS1~4) - 0.047W -
Current-Limiting
PTC thermistoe (PTC64, PTC65) 33
- 33
Terminal block (TB1, TB2) 3P
Relay
(X63) 3A 250V
-
(X64) 20A 250V 20A 250V 20A 250V
(X601)
- 3A 250V
(X602) - 3A 250V
Solenoid coil relay (SSR61)
- TLP3506 -
R.V. coil (21S4) AC220-240V
IGBT (TR821) 30A 600V
--
OCH472A

99
NOISE CRITERIA CURVES
5
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
COOLING
FUNCTION SPL(dB(A)) LINE
High
Med.
FAN SPEED
HEATING
46
46
Test conditions,
Cooling : Dry-bulb temperature 35Wet-bulb temperature (24)
Heating : Dry-bulb temperature 7Wet-bulb temperature 6
SUZ-KA25VA2.TH
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
COOLING
FUNCTION SPL(dB(A)) LINE
FAN SPEED
HEATING
47
48
Test conditions,
Cooling : Dry-bulb temperature 35Wet-bulb temperature (24)
Heating : Dry-bulb temperature 7Wet-bulb temperature 6
High
Med.
SUZ-KA35VA2.TH
COOLING
FUNCTION SPL(dB(A)) LINE
High
FAN SPEED
HEATING
53
55
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
Test conditions,
Cooling : Dry-bulb temperature 35Wet-bulb temperature (24)
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
Heating : Dry-bulb temperature 7Wet-bulb temperature 6
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
SUZ-KA50VA2.TH SUZ-KA60VA2.TH
Test conditions
Cooling: Dry-bulb temperature 35°C
Heating: Dry-bulb temperature 7°C
Wet-bulb temperature 6°C
OUTDOOR UNIT
MICROPHONE
1 m
SUZ-KA71VA2.TH
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, 0dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
NC-10
COOLING
FUNCTION SPL(dB(A)) LINE
High
FAN SPEED
HEATING
55
55
Test conditions,
Cooling : Dry-bulb temperature 35Wet-bulb temperature (24)
Heating : Dry-bulb temperature 7Wet-bulb temperature 6
OCH472A

10
6OUTLINES AND DIMENSIONS
10
69
800
302.5
500 Bolt pitch for installation
150
22.3
Handle
550
280
164.5
99.5
170.5
23 Service panel
Service port
285
344.5
44
400
Air in
Air out
Air in
17.5
Bolt pitch for
installation
304~325
40
Liquid refrigerant pipe joint
Refrigerant pipe (flared) :6.35
Gas refrigerant pipe joint
Refrigerant pipe (flared) :9.52
43
35
2-Oval holes 10×21
REQUIRED SPACE Basically open 100mm or more
without any obstruction in front
and on both sides of the unit.
350mm or more
200mm or more
100mm or more
100mm or more
Open two sides of left,
right, or rear side.
Drain hole :42
Unit: mm
SUZ-KA25VA2.TH SUZ-KA35VA2.TH
OCH472A

1111
Unit: mm
30
35
155
90
198
40
515
299
66
34
51
330
850
430
500 81
121
840
Open as a rule
500mm or more if
the front and both
sides are open
100mm or more
200mm or more if
there are obstacles
to both sides
Open as a rule
500mm or more if the back,
both sides and top are open 350mm or more
100mm or more
Bolt pitch for
installation
360
Service panel
Gas refrigerant
pipe joint
Refrigerant pipe(flared)
:12.7·····(SUZ-KA50VA2.TH)
:15.88···(SUZ-KA60VA2.TH)
Liquid refrigerant
pipe joint
Refrigerant pipe(flared)
:6.35
REQUIRED SPACE
Drain holes :33
Air in
Air in
Air out
4-Oval holes 10×21
SUZ-KA50VA2.TH SUZ-KA60VA2.TH
OCH472A

12
417.5
40
42
Drain hole
175 500
330
50
Air in
Air out 2-Oval holes 10 21
840
109 81
880
452
Service panel
99.5
164.5
195
35
44
Liquid refrigerant
pipe joint
Refrigerant pipe
(flared) Ø9.52
Gas refrigerant
pipe joint
Refrigerant pipe
(flared) Ø15.88
350 mm or more
100 mm or more
REQUIRED SPACE
Open as a rule
500mm or more if
the front and both
sides are open
100mm or more
200mm or more if
there are obstacles
to both sides
Open as a rule
500mm or more if the back,
both sides and top are open
Air in
Bolt pitch for
installation
360
SUZ-KA71VA2.TH Unit: mm
OCH472A

1313
7WIRING DIAGRAM
SUZ-KA25VA2.TH
SUZ-KA35VA2.TH
NOTES:1. About the indoor side electric wiring, refer to the indoor unit electric wiring diagram for servicing. 2. Use copper conductors only. (For field wiring) 3. Symbols below indicate. : Terminal block
OCH472A

14
SUZ-KA50VA2.TH
POWER SUPPLY
~/N 230V 50Hz
CIRCUIT BREAKER
TO INDOOR
UNIT
CONNECTING
230V~
12-24V
S3
S1
S2
TB2
BRN
BLU
RED
L
N
GRN/YLW
TB1
BLK
BRN
BLU
F61
BRN
LD-E1
LD-S
LD62
LD61
L62 DSA
PTC65
PTC64
LD63
CT
F701
X64
UU
U
6
14
12
1
3
12
1
1
3
5
1
3
5
CN724
CN641CN643CN644CN642
RT62
RT61RT65
RT68
RT64
CN932
CN931
MS 3~
INVERTER P.C. BOARD
HC930
R937B
F901
R937A
IC802
T801
F801
C61
C62C63
R61
LD66LD70
DB61
DB65
R825
TR821
IPM
LDU
LDV
LDW
N
P
U V
W
1
1
3
3
BLKBLK
WHT
RED
WHT
RED
MS 3~
MC
U
V
W
ORN YLW
L61
X63
1 2
CN721
21S4
M
LEV
6
2. Use copper conductors only (for field wiring).
diagram for servicing.
refer to the indoor unit electric wiring
1. About the indoor side electric wiring,NOTES:
SYMBOL
NAME
SYMBOL
NAME
SMOOTHING CAPACITOR
FUSE (T20AL 250V)
LEV EXPANSION VALVE COIL
L61 REACTOR
HC930,IPM
INTELLIGENT POWER DEVICE
C61,62,63
DIODE MODULE
DB61,DB65
CT CURRENT TRANSFORMER
F701,F801,F901
INTELLIGENT POWER MODULE
F61
DSA SURGE ABSORBER FAN MOTOR
CIRCUIT PROTECTION
RT61 DISCHARGE TEMP. THERMISTOR
R937A, B
MF
MC COMPRESSOR R825
PTC64,PTC65
R61 CURRENT-DETECTING RESISTOR
AMBIENT TEMP. THERMISTOR
SWITCHING POWER TRANSISTOR
21S4 REVERSING VALVE COIL
X63,X64
RELAY
TB1,TB52
TERMINAL BLOCK
RT65 FIN TEMP. THERMISTOR RT64 T801 TRANSFORMER
TR821
RT68 OUTDOOR HEAT EXCHANGER
TEMP. THERMISTOR
DEFROST THERMISTOR
RT62
NAME
SYMBOL
FUSE (T3.15AL 250V)
IC802
L62 REACTOR
CURRENT-DETECTING RESISTOR CURRENT-DETECTING RESISTOR
MF
:Terminal block
3. Symbols below indicate.
OCH472A

15
SUZ-KA60VA2.TH
:Terminal block
3. Symbols below indicate. 2. Use copper conductors only (for field wiring).
diagram for servicing.
refer to the indoor unit electric wiring
1. About the indoor side electric wiringNOTES:
SYMBOL
NAME
SYMBOL
NAME
CURRENT TRANSFORMER
FUSE (T1AL 250V)
LEV EXPANSION VALVE
LREACTOR
IPM INTELLIGENT POWER MODULE
CT61 FUSE (T2AL 250V)
F64
CT1, 2 CURRENT TRANSFORMER
HC930 INTELLIGENT POWER MODULE
F911
F801 FUSE (T3.15AL 250V)
SMOOTHING CAPACITOR
CB1~3
FAN MOTOR
POWER FACTOR CONTROLLER
NOISE FILTER
RT61 DISCHARGE TEMP. THERMISTOR
RS1~4 RESISTOR
R937A, B
RESISTOR
MF
MC COMPRESSOR R64A,B RESISTOR
PFC
NF
NR64 VARISTOR
AMBIENT TEMP. THERMISTOR
SOLENOID COIL RELAY
21S4
REVERSING VALVE COIL
X64 RELAY
TB1 TERMINAL BLOCK TB2 TERMINAL BLOCK
RT65
FIN TEMP. THERMISTOR
RT64
T801 TRANSFORMER
SSR61
RT68
OUTDOOR HEAT EXCHANGER TEMP. THERMISTOR
DEFROST THERMISTOR
RT62
NAME
SYMBOL
HPS HIGH PRESSURE SWITCH
OCH472A

16
SUZ-KA71VA2.TH
OCH472A

1717
REFRIGERANT SYSTEM DIAGRAM
8
Unit: mm
SUZ-KA25VA2.TH
Unit: mm
SUZ-KA35VA2.TH
Flared connection
Defrost
thermistor
RT61
Discharge
temperature
thermistor
RT62
Flared connection
Stop valve
(with strainer)
Stop valve
(with service port)
Refrigerant flow in cooling
Compressor
4-way valve
Refrigerant flow in heating
Refrigerant pipe ø9.52
(with heat insulator)
Refrigerant pipe ø6.35
(with heat insulator)
R.V. coil
heating ON
cooling OFF
Strainer
#100
Ambient
temperature
thermistor
RT65
Muffler
Capillary tube
ø3.0×ø2.0×240
Outdoor heat
exchanger
temperature
thermistor
RT68
Muffler
Outdoor
heat
exchanger
LEV
Outdoor
heat
exchanger
Flared connection
Defrost
thermistor
RT61
Discharge
temperature
thermistor
RT62
Flared connection
Stop valve
(with strainer)
Stop valve
(with service port)
Refrigerant flow in cooling
Compressor
4-way valve
Refrigerant flow in heating
Refrigerant pipe ø9.52
(with heat insulator)
Refrigerant pipe ø6.35
(with heat insulator)
R.V. coil
heating ON
cooling OFF
Strainer
#100
Capillary tube
ø3.0×ø1.8×600(×2)
LEV
Ambient
temperature
thermistor
Muffler
Capillary tube
ø3.0×ø2.0×240
Outdoor heat
exchanger
temperature
thermistor
Muffler
RT65
RT68
OCH472A

18
Unit: mm
SUZ-KA50VA2.TH
Outdoor
heat
exchanger
Flared connection
Defrost
thermistor
RT61
Discharge
temperature
thermistor
RT62
Flared connection
Stop valve
(with strainer)
Stop valve
(with service port)
Capillary tube
ø3.6×ø2.4×50
Compressor
4-way valve
Refrigerant pipe ø12.7
(with heat insulator)
Refrigerant pipe ø 6.35
(with heat insulator)
LEV
Muffler
#100
Receiver
Outdoor heat
exchanger
temperature
thermistor
RT68
Ambient
temperature
thermistor
RT65
Strainer
#100
Refrigerant flow in cooling
Refrigerant flow in heating
R.V. coil
heating ON
cooling OFF
Unit: mm
SUZ-KA60VA2.TH
Outdoor
heat
exchanger
Flared connection
Defrost
thermistor
RT61
Discharge
temperature
thermistor
RT62
Flared connection
Stop valve
Stop valve
(with service port)
Capillary tube
:3.6:2.450 Refrigerant flow in cooling
Compressor
4-way valve
Refrigerant flow in heating
Refrigerant pipe :15.88
(with heat insulator)
Refrigerant pipe :6.35
(with heat insulator)
LEV R.V. coil
heating ON
cooling OFF
Muffler
#100
Strainer
#100
Receiver
Outdoor heat
exchanger
temperature
thermistor
RT68
Ambient
temperature
thermistor
RT65
Strainer
#100
High-pressure
switch
OCH472A

19
SUZ-KA71VA2.TH Unit: mm
Outdoor
heat
exchanger
Flared connection
Defrost
thermistor
RT61
Discharge
temperature
thermistor
RT62
Flared connection
Stop valve
Stop valve
(with service port)
Capillary tube
ø 4.0 × ø 2.4 × 100 Refrigerant flow in cooling
Compressor
4-way valve
Refrigerant flow in heating
Refrigerant pipe
ø 15.88
(with heat insulator)
Refrigerant pipe ø 9.52
(with heat insulator)
LEV R.V. coil
heating ON
cooling OFF
Muffler
#100
Strainer
#100
Outdoor heat
exchanger
temperature
thermistor
RT68
Ambient
temperature
thermistor
RT65
Strainer
#100
OCH472A

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ADDITIONAL REFRIGERANT CHARGE (R410A: g)
SUZ-KA25VA2.TH SUZ-KA35VA2.TH SUZ-KA50VA2.TH
SUZ-KA60VA2.TH SUZ-KA71VA2.TH
MAX. REFRIGERANT PIPING LENGTH
Max. Length
A
+Height difference limitations are binding regardless of which unit, indoor or outdoor, is position high.
+Max. Height
difference
B
Indoor
unit
Outdoor unit
MAX. HEIGHT DIFFERENCE
Calculation : Xg=20g/m o(Refrigerant piping length(m)–7)
Calculation : Xg=55g/m o (Refrigerant piping length(m)-7)
Models Outdoor unit
precharged Refrigerant piping length (one way)
5m 6m 7m 8m 9m 10m 11m 12m 13m 14m 15m 20m
SUZ-KA25VA2.TH 800 0 0 0 90 120 150 180 210 240 270 300 450
SUZ-KA35VA2.TH 1,050 0 0 0 90 120 150 180 210 240 270 300 450
Calculation: Xg=30g/mo(Refrigerant piping length(m)-5)
Models Refrigerant piping: m Piping size O.D: mm
Max. Length A
Max. Height difference B Gas Liquid
SUZ-KA25VA2.TH 20 12 9.52 6.35
SUZ-KA35VA2.TH
SUZ-KA50VA2.TH 30 30(15) 12.7
SUZ-KA60VA2.TH 15.88
SUZ-KA71VA2.TH 9.52
( ): MFZ-KA50VA-E4
Models Outdoor unit
precharged Refrigerant piping length (one way)
7m 10m 15m 20m 25m 30m
SUZ-KA50VA2.TH 1,600 0 60 160 260 360 460
SUZ-KA60VA2.TH 1,800 0 60 160 260 360 460
Models Outdoor unit
precharged Refrigerant piping length (one way)
7m 10m 15m 20m 25m 30m
SUZ-KA71VA2.TH 1,800 0 165 440 715 990 1,265
OCH472A