Mitsubishi Electric MELDAS 60 Series User manual

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MELDAS is a registered trademark of Mitsubishi Electric Corporation.
Other company and product names that appear in this manual are trademarks or registered
trademarks of their respective companies.
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Introduction
(1) Read this manual thoroughly and understand the product's functions and performance before starting
use.
(2) An effort has been made to describe special handling of this machine, but items that are not described
must be interpreted as "not possible".
(3) The contents of this manual are subject to change without notice. Mitsubishi will not be held liable for
any mistakes in the contents of this manual.
(4) If the contents of this manual are revised, the instruction manual sub-No. (*, A, B, ...) on the front of this
cover will be changed.
List of related manuals
The following manuals are available for reference.
Manual names
M60/60S Series Specifications Manual (BNP-B2210)
M60/60S/MELDASMAGIC64 PLC Interface Manual (BNP-B2211)
MELDAS MDS-C1 Series Specifications Manual (BNP-C3000)
MELDAS MDS-A/B Series Specifications Manual (BNP-B3759)
MELDAS MDS-B/SVJ2 Series Specifications Manual (BNP-B3937)
MELDAS MDS-B/SPJ2 Series Specifications Manual (BNP-B2164)
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Precautions for Safety
Always read the specifications issued by the machine manufacturer, this manual, related manuals and
enclosed documents before installation, operation, programming, maintenance or inspection to ensure
correct use. Thoroughly understand the basics, safety information and precautions of this numerical
controller before using the unit.
This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".
DANGER When there is a great risk that the user could be subject to fatalities
or serious injuries if handling is mistaken.
WARNING When the user could be subject to fatalities or serious injuries if
handling is mistaken.
CAUTION When the user could be subject to injuries or when physical damage
could occur if handling is mistaken.
Note that even if the items is ranked as " CAUTION", incorrect handling could lead to serious results.
Important information is described in all cases, so please observe the items.
DANGER
Not applicable in this manual.
WARNING
1. Items related to prevention of electric shocks
Do not operate the switches with wet hands, as this may lead to electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as this may
lead to electric shocks.
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CAUTION
1. Items related to noise
Always treat the shield cables indicated in this manual with grounding treatment such as cable
clamps.
Separate the signal wire from the drive line/power line when wiring.
2. Items related to installation
Install the NC Card on noncombustible material. Installation directly on or near combustible material
may lead to fires.
Always observe the installation direction.
Do not install or operate an NC Card that is damaged or that have missing parts.
Do not allow conductive foreign matter such as screws or metal chips or combustible foreign matter
such as oil enter the NC Card.
The NC Card are precision devices so do not drop or apply strong impacts on them.
Do not install the NC Card where it may be subject to cutting oil.
3. Items related to connection
Do not apply voltages other than those indicated in this manual on the connector. Doing so may
lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified connectors.
When using an inductive load such as relays, always connect a diode in parallel to the load as a
noise measure.
When using a lamp or capacitive load, always connect a protective resistor serially to the load to
suppress rush currents.
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect each PCB while the power is ON.
When using an RS-232C device as a peripheral device, caution will be required when connecting
and disconnecting the connector.
Always use a double-OFF type AC power supply switch on the device side, and connect/disconnect
the connector with the AC power supply on the device side OFF.
Device
NC Unit AC socket
Switch
RS-232C
4. Items related to battery
If the battery voltage drop warning alarm occurs, the programs, tool data and parameters could be
damaged. Thus, reload each data with the input/output device after replacing the battery.
Do not short-circuit, charge, overheat, incinerate or disassemble the battery.
Dispose the spent battery according to local laws.
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I
CONTENTS
I. CONNECTION MANUAL
1. OUTLINE.......................................................................................................................1
2. CONFIGURATION........................................................................................................2
2.1 System Configuration List......................................................................................2
2.1.1 M64A/M64 System Configuration List............................................................2
2.1.2 M64AS/M64S/M65/M65S/M66/M66S System Configuration List..................3
2.2 List of Configuration Units .....................................................................................4
2.2.1 Control Unit....................................................................................................4
2.2.2 Communication Terminal...............................................................................5
2.2.3 Base I/O Unit..................................................................................................6
2.2.4 Remote I/O Unit.............................................................................................7
2.2.5 Scan I/O Card................................................................................................7
2.2.6 Extended I/O Card.........................................................................................7
3. INSTALLATION............................................................................................................8
3.1 General Specification ............................................................................................8
3.2 General System Diagram......................................................................................10
3.2.1 M64A/M64......................................................................................................10
3.2.2 M64AS/M64S/M65/M65S/M66/M66S............................................................11
3.2.3 Example of Connection when Using V1/V2/SP for Drive Section..................12
3.3 Heat Radiation Countermeasures.........................................................................13
3.4 Noise Countermeasures........................................................................................15
3.4.1 Connection of FG (Frame Ground)................................................................15
3.4.2 Shield Clamping of Cables.............................................................................16
3.4.3 Connecting Spark Killers................................................................................17
3.5 Installation .............................................................................................................18
3.6 FG Connection of M64AS/64S/65/65S/66/66S .....................................................19
4. CONTROL UNIT ...........................................................................................................20
4.1 Outline of Control Unit...........................................................................................20
4.1.1 Configuration of Type.....................................................................................20
4.1.2 Features of Each Unit....................................................................................20
4.2 FCU6-MU011 Control Unit (MELDAS64 compatible)............................................21
4.2.1 Names and Functions of Each Section..........................................................21
4.2.2 Connection of Power Supply..........................................................................22
4.2.3 Connection of External Emergency Stop.......................................................22
4.2.4 Connection of Communication Terminal........................................................23
4.2.5 Connection of Base I/O Unit ..........................................................................23
4.2.6 Connection of Synchronous Feed Encoder...................................................23
4.2.7 Connection of I/O Link (When using M64).....................................................24
4.2.8 Connector Pin Assignment ............................................................................26
4.3 FCU6-MU021/MU032/MA031 Control Unit
(MELDAS64AS/M64S/65/65S/66/66S compatible)............29
4.3.1 Names and Functions of Each Section..........................................................29
4.3.2 Connection of Power Supply..........................................................................30
4.3.3 Connection of External Emergency Stop.......................................................30
4.3.4 Connection of Communication Terminal........................................................31
4.3.5 Connection of Base I/O Unit ..........................................................................31
4.3.6 Connection of Synchronous Feed Encoder...................................................31
4.3.7 Connection of I/O Link (When using MELDAS64AS/M64S/65/65S/66/66S) .32
4.3.8 Connector Pin Assignment ............................................................................33
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II
5. COMMUNICATION TERMINAL ...................................................................................36
5.1 Outline of Communication Terminal......................................................................36
5.1.1 Configuration of Type.....................................................................................36
5.1.2 Features of Each Unit....................................................................................36
5.2 FCU6-DUT32 Display Unit (10.4-type monochrome LCD)....................................37
5.2.1 Names and Functions of Each Section..........................................................37
5.2.2 Connection of Power Supply..........................................................................38
5.2.3 Connection of Control Unit.............................................................................38
5.2.4 Connection of NC Keyboard..........................................................................38
5.2.5 Connection of Remote I/O Unit......................................................................39
5.2.6 Adjustment of Display Screen........................................................................39
5.2.7 Connector Pin Assignment ............................................................................40
5.3 FCU6-DUN33 Display Unit (10.4-type color LCD).................................................42
5.3.1 Names and Functions of Each Section..........................................................42
5.3.2 Connection of Power Supply..........................................................................43
5.3.3 Connection of Control Unit.............................................................................43
5.3.4 Connection of NC Keyboard..........................................................................43
5.3.5 Connection of Remote I/O Unit......................................................................44
5.3.6 Connector Pin Assignment ............................................................................45
5.4 FCU6-DUN22 Display Unit (8.4-type color LCD)...................................................48
5.4.1 Names and Functions of Each Section..........................................................48
5.4.2 Connection of Power Supply..........................................................................49
5.4.3 Connection of Control Unit.............................................................................49
5.4.4 Connection of NC Keyboard..........................................................................50
5.4.5 Connection of Remote I/O Unit......................................................................51
5.4.6 Adjustment of Display Screen........................................................................51
5.4.7 Connector Pin Assignment ............................................................................52
5.5 FCUA-LD10/LD100 Display Unit (7.2-type monochrome LCD).............................54
5.5.1 Names and Functions of Each Section..........................................................54
5.5.2 Connection of Power Supply..........................................................................55
5.5.3 Connection of Control Unit.............................................................................55
5.5.4 Connection of NC Keyboard..........................................................................55
5.5.5 Connection of Remote I/O Unit......................................................................56
5.5.6 Adjustment of Display Screen........................................................................57
5.5.7 Connector Pin Assignment ............................................................................58
5.6 FCUA-EL10 Display Unit (9.5-type EL) * Cannot be used with M60S Series. ..60
5.6.1 Names and Functions of Each Section..........................................................60
5.6.2 Connector Pin Assignment ............................................................................60
5.6.3 Connection of NC Keyboard Unit...................................................................61
5.7 FCUA-CR10/CT100/CT120 Display Unit (9-type monochrome CRT)...................62
5.7.1 Names and Functions of Each Section..........................................................62
5.7.2 Connector Pin Assignment ............................................................................62
5.7.3 Connection of Power Supply..........................................................................63
5.7.4 Connection of NC Keyboard Unit...................................................................63
5.8 FCUA-KB10/KB12/KB20/KB30 and
FCU6-KB021/KB022/031 NC Keyboard Unit..........64
5.8.1 Names and Functions of Each Section..........................................................64
5.8.2 Connection of Control Unit.............................................................................65
5.8.3 Connection of Display Unit.............................................................................65
5.8.4 Connection of Power Supply..........................................................................67
5.8.5 Connector Pin Assignment ............................................................................68
5.8.6 Keyboard and Display Unit Installation Pitch.................................................71
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III
6. CONNECTION OF BASE I/O UNIT..............................................................................74
6.1 Outline of I/O Unit..................................................................................................74
6.1.1 Configuration of model name.........................................................................74
6.1.2 Configuration and functions of each unit........................................................74
6.2 Base I/O Unit Connection System Drawing...........................................................75
6.3 Connection of Power Supply.................................................................................78
6.4 Connection of I/O Signal........................................................................................79
6.5 Example of Remote I/O Unit Connection...............................................................81
6.6 Connection of Servo Drive Unit.............................................................................82
6.7 Connection of Synchronous Feed Encoder...........................................................83
6.8 Connection of Skip Signal (sensor).......................................................................84
6.9 Connection of Manual Pulse Generator ................................................................85
6.10 Connector Pin Assignment..................................................................................87
7. CONNECTION OF REMOTE I/O UNIT.........................................................................90
7.1 Outline of Remote I/O Unit ....................................................................................90
7.2 Names of Each Remote I/O Unit Section..............................................................91
7.3 Setting of Station No. When Using Multiple Remote I/O Units..............................92
7.4 Outline of Digital Signal Input Circuit.....................................................................94
7.5 Outline of Digital Signal Output Circuit..................................................................96
7.6 Outline of Analog Signal Output Circuit.................................................................97
7.7 Outline of Analog Signal Input Circuit....................................................................98
7.8 Connection of FCUA-DX10 /14 Unit and Machine Control Signal...................99
7.9 Connection of FCUA-DX14 Unit and Analog Input/Output Signal......................101
7.10 Connection of FCUA-DX11 Unit and Machine Control Signal..........................102
7.11 Connection of FCUA-DX12 Unit and Machine Control Signal..........................104
7.12 Cables .................................................................................................................106
8. Connection of Scan DI/DO..........................................................................................107
8.1 Outline...................................................................................................................107
8.2 Hardware Interface................................................................................................107
8.3 Connections...........................................................................................................110
9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377.................................115
9.1 Connection System Drawing.................................................................................115
9.2 Connection of Power Supply.................................................................................118
9.2.1 Connection of 1st Card's Power Supply.........................................................118
9.2.2 Connection of 2nd Card's Power Supply .......................................................119
9.3 Connection of DI/DO Signal ..................................................................................120
9.4 Example of Remote I/O Unit Connection...............................................................122
9.5 Connection of Servo Drive Unit.............................................................................123
9.6 Connection of Synchronous Feed Encoder...........................................................124
9.7 Connection of Skip Signal (sensor).......................................................................125
9.8 Connection of Manual Pulse Generator ................................................................126
9.9 Connector Pin Assignment....................................................................................128
9.10 Fuse for Machine Output Circuit Protection.........................................................131
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IV
10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 ..............................132
10.1 Connection System Drawing...............................................................................132
10.2 Connection of Power Supply...............................................................................135
10.2.1 Connection of 1st Card's Power Supply.......................................................135
10.2.2 Connection of 2nd Card's Power Supply .....................................................136
10.3 Connection of DI/DO Signal ................................................................................137
10.4 Example of Remote I/O Unit Connection.............................................................141
10.5 Connection of Servo Drive Unit...........................................................................142
10.6 Connection of Synchronous Feed Encoder........................................................143
10.7 Connection of Skip Signal (sensor).....................................................................144
10.8 Connection of Manual Pulse Generator ..............................................................145
10.9 Connector Pin Assignment..................................................................................147
10.10 Fuse for Machine Output Circuit Protection.......................................................150
10.11 Explanation of LED Function.............................................................................151
11. CONNECTION OF QY231 EXTENDED I/O CARD ....................................................152
11.1 Outline.................................................................................................................152
11.2 Hardware Interface..............................................................................................152
11.3 Connections.........................................................................................................155
12. OPTION CARD...........................................................................................................159
12.1 External PLC Link I (M-NET Interface)................................................................159
12.1.1 Names and Functions of Each Section........................................................159
12.1.2 Connector Pin Assignment ..........................................................................159
12.1.3 Connection with MELSEC............................................................................160
12.2 External PLC II (MELSEC bus connection).........................................................161
12.2.1 Names and Functions of Each Section........................................................161
12.2.2 Connection with MELSEC............................................................................161
12.3 Connection of High-speed Program Server Unit.................................................162
12.3.1 Connector Layout.........................................................................................162
12.3.2 Inserting the IC Card....................................................................................163
12.3.3 Connection of Ethernet Cable......................................................................164
12.4 Connection of Ethernet Function.........................................................................165
12.5 Connection of I/O device by CC-link....................................................................166
12.5.1 Names and Functions of Each Sections......................................................166
12.5.2 Connector Pin Assignment ..........................................................................167
12.5.3 Connection with I/O device..........................................................................167
13. CONNECTION OF EXTERNAL BATTERY UNIT ......................................................169
APPENDIX 1 OUTLINE DRAWING.................................................................................170
Appendix 1.1 Control Unit Outline Drawing.................................................................170
Appendix 1.1.1 M64A Control Unit Outline Drawing...............................................170
Appendix 1.1.2 M64AS/64S/65/65S/66/66S Control Unit Outline Drawing.............171
Appendix 1.2 Communication Terminal Outline Drawing............................................172
Appendix 1.2.1 FCUA-CT100/CT120 .....................................................................172
Appendix 1.2.2 FCUA-CR10...................................................................................173
Appendix 1.2.3 FCUA-KB10/KB12/EL10................................................................174
Appendix 1.2.4 FCUA-LD100 .................................................................................175
Appendix 1.2.5 FCUA-LD10 ...................................................................................176
Appendix 1.2.6 FCU6-DUT32.................................................................................177
Appendix 1.2.7 FCU6-DUT33.................................................................................178
Appendix 1.2.8 FCUA-KB20/KB30 .........................................................................179
Appendix 1.2.9 FCU6-KB021/KB031......................................................................180
Appendix 1.2.10 FCU6-DUN22...............................................................................181
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V
Appendix 1.2.11 FCU6-KB022................................................................................182
Appendix 1.2.12 Key Arrangement.........................................................................183
Appendix 1.3 Base I/O Unit Outline Drawing...............................................................184
Appendix 1.4 Remote I/O Unit Outline Drawing..........................................................185
Appendix 1.5 HR347/357 (Scan I/O) Card Outline Drawing........................................186
Appendix 1.6 FCU6-HR377 Unit Outline Drawing.......................................................187
Appendix 1.7 FCU6-HR378 Unit Outline Drawing.......................................................188
Appendix 1.8 QY231 Card Outline Drawing................................................................189
Appendix 1.9 Example of Control Unit and FCU6-HR377 Layout...............................190
Appendix 1.10 Example of Control Unit and FCU6-HR378 Layout.............................191
Appendix 1.11 Manual Pulse Generator (HD60) Outline Drawing ..............................192
Appendix 1.12 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing....193
Appendix 1.13 HR591 (I/O link relay branching wire) Card Outline Drawing ..............194
Appendix 1.14 HR211 Card Outline Drawing..............................................................194
Appendix 1.15 QY261 Card Outline Drawing..............................................................195
Appendix 1.16 External Battery Unit Outline Drawing.................................................196
Appendix 1.17 Outline and Installation Outline Drawing
for Grounding Plate and Clamp Fitting ..........197
Appendix 1.18 F Installation Plate Outline Drawing ....................................................198
APPENDIX 2 CABLE DRAWINGS..................................................................................199
Appendix 2.1 SH21 cable (Servo drive unit)................................................................201
Appendix 2.2 SH41 cable (Remote I/O)......................................................................201
Appendix 2.3 R301 cable (DI/DO)...............................................................................201
Appendix 2.4 F010 cable (Control unit interface)........................................................202
Appendix 2.5 F020/021/022 cable (Manual pulse generator)......................................203
Appendix 2.6 F030/031/032 cable (RS-232C).............................................................204
Appendix 2.7 F040/041 cable (Synchronous feed encoder) .......................................205
Appendix 2.8 F050 cable (Control unit interface)........................................................205
Appendix 2.9 F070 cable (24VDC input).....................................................................206
Appendix 2.10 F120 cable (Emergency stop) .............................................................206
Appendix 2.11 F190 cable (RS-232C device).............................................................207
Appendix 2.12 F240 Cable Manufacturing Drawing (External battery unit).................208
Appendix 2.13 FCUA-R031 Cable Manufacturing Drawing
(Analog signal input /output)................................................................209
Appendix 2.14 FCUA-R211 Cable Manufacturing Drawing
(Communication terminal communication) ..........................................210
Appendix 2.15 FCUA-R220 Cable Manufacturing Drawing (24VDC input).................211
Appendix 2.16 FCUA-R500 Cable Manufacturing Drawing
[External PLC link II (MELSEC bus connection) A1S type].................212
Appendix 2.17 FCUA-R501 Cable Manufacturing Drawing
[External PLC link II (MELSEC bus connection) A3N type].................214
Appendix 2.18 ENC-SP1 cable (Spindle drive unit) ....................................................216
Appendix 2.19 ENC-SP2 cable (FR-TK) .....................................................................216
Appendix 2.20 M-TM Terminator.................................................................................217
Appendix 2.21 R-TM Terminator.................................................................................218
APPENDIX 3 LIST OF CONNECTOR SETS...................................................................219
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VI
APPENDIX 4 EMC INSTALLATION GUIDELINES.........................................................220
Appendix 4.1 Introduction............................................................................................220
Appendix 4.2 EMC Directives......................................................................................221
Appendix 4.3 EMC Measures......................................................................................222
Appendix 4.4 Panel Structure......................................................................................223
Appendix 4.4.1 Measures for Control Panel Body..................................................223
Appendix 4.4.2 Measures for Door.........................................................................224
Appendix 4.4.3 Measures for Power Supply...........................................................225
Appendix 4.5 Measures for Wiring in Panel ................................................................226
Appendix 4.5.1 Precautions for Wiring in Panel......................................................226
Appendix 4.5.2 NC Unit Grounding Wire................................................................227
Appendix 4.5.3 Shield Treatment of Cables ...........................................................228
Appendix 4.6 Parts for EMC Measures.......................................................................230
Appendix 4.6.1 Shield Clamp Fitting.......................................................................230
Appendix 4.6.2 Ferrite Core....................................................................................231
Appendix 4.6.3 Surge Protector..............................................................................232
Appendix 4.6.4 Selection of Stabilized Power Supply ............................................235
APPENDIX 5 PRECAUTIONS FOR COMPLIANCE TO UL/c-UL STANDARDS...........236
APPENDIX 6 TRASPORTATION RESTRICTIONS FOR LITHIUM BATTERIES...........237
Appendix 6.1 Restriction for Packing...........................................................................237
Appendix 6.1.1 Target Products .............................................................................237
Appendix 6.1.2 Handling by User ...........................................................................238
Appendix 6.1.3 Reference ......................................................................................240
Appendix 6.2 Issuing Domestic Law of the United States for Primary Lithium
Battery Transportation...........................................................................241
Appendix 6.2.1 Outline of Regulation .....................................................................241
Appendix 6.2.2 Target Products .............................................................................241
Appendix 6.2.3 Handling by User ...........................................................................241
Appendix 6.2.4 Reference ......................................................................................241
APPENDIX 7 PRECAUTIONS FOR USE OF PERIPHERAL DEVICES AND
COMMERCIALLY AVAILABLE DEVICES...............................................242
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VII
II. MAINTENANCE MANUAL
1. EXPLANATION OF MODULE FUNCTIONS...............................................................1
1.1 HR071 Card...........................................................................................................1
1.2 HR081/082/083 Card.............................................................................................2
1.3 HR111/113/114/146 Card......................................................................................4
1.4 HR171 Card...........................................................................................................6
1.5 HR211 Card...........................................................................................................8
1.6 HR325, 327, 335, 337 Cards.................................................................................9
1.7 HR357 Card...........................................................................................................11
1.8 HR377 Card...........................................................................................................13
1.9 HR378 Card...........................................................................................................15
1.10 Memory Cassette HR4 .................................................................................18
1.11 HR513 Card.........................................................................................................19
1.12 HR531/534 Cards................................................................................................21
1.13 HR571 Card.........................................................................................................25
1.14 HR591 Card.........................................................................................................26
1.15 HR831 Card.........................................................................................................27
1.16 HR832 Card.........................................................................................................28
1.17 QY231 Card.........................................................................................................30
1.18 QY287 Card.........................................................................................................32
1.19 RX211/RX212 Card.............................................................................................33
1.20 RX213 Card.........................................................................................................35
1.21 RX215 Card.........................................................................................................37
1.22 HR213 Card.........................................................................................................39
1.23 RX291 Card.........................................................................................................41
1.24 HR576 Card.........................................................................................................42
2. TROUBLESHOOTING..................................................................................................45
2.1 List of Unit LEDs....................................................................................................45
2.2 Troubleshooting.....................................................................................................47
2.2.1 Confirmation of Trouble State........................................................................47
2.2.2 When in Trouble.............................................................................................48
3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE..........52
3.1 Maintenance Tools................................................................................................52
3.2 Maintenance Items................................................................................................52
3.2.1 Escutcheon....................................................................................................53
3.2.2 LCD Panel......................................................................................................53
3.2.3 ATA Memory Card.........................................................................................53
3.3 Replacement Methods...........................................................................................54
3.3.1 Cable..............................................................................................................54
3.3.2 Durable Parts.................................................................................................56
3.3.3 Control Unit....................................................................................................58
3.3.4 Control PCB...................................................................................................60
3.3.5 Memory Cassette...........................................................................................62
3.3.6 High-speed Program Server..........................................................................63
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I. CONNECTION MANUAL
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1. OUTLINE
I-1
1. OUTLINE
This manual explains the items required for installing and connecting the MELDAS60/60S Series.
Read this manual thoroughly and understand the product's functions and performance before starting
use.
This manual assumes that all functions are added, but the actually delivered device may not have all
functions.
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2. CONFIGURATION
2.1 System Configuration List
I-2
2. CONFIGURATION
2.1 System Configuration List
2.1.1 M64A/M64 System Configuration List
CN1B (required for relative pos.
detection system spec.)
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2. CONFIGURATION
2.1 System Configuration List
I-3
2.1.2 M64AS/M64S/M65/M65S/M66/M66S System Configuration List
/DUN22
CN1B (required for relative
position detection system specifications)
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2. CONFIGURATION
2.2 List of Configuration Units
I-4
2.2 List of Configuration Units
2.2.1 Control Unit
(1) Control unit
Type Function Configuration element Details
FCU6-MU011 M64 control unit set
FCA64A-B, FCA64-B system
compatible unit
Main control card (HR113)
24V input power supply card (HR083)
Communication card (HR531)
Case set
Export Trade Control Ordinance and
Foreign Trade Ordinance
noncompliant unit
FCU6-MU015 M64 control unit set
FCA64-P (optical) system
compatible unit
Main control card (HR113)
24V input power supply card (HR083)
Communication card (HR541)
Case set
Export Trade Control Ordinance and
Foreign Trade Ordinance
noncompliant unit
FCU6-MU021 M65 control unit set
FCA65-A, FCA65-P1 system
compatible unit
Main control card (HR114)
24V input power supply card (HR083)
Communication card (HR171)
Case set
Export Trade Control Ordinance and
Foreign Trade Ordinance
noncompliant unit
FCU6-MU023 M65 control unit set
FCA65-P1 (optical) system
compatible unit
FCA65V-P1 (optical) system
compatible unit
Main control card (HR114)
24V input power supply card (HR083)
Communication card (HR541)
Case set
Export Trade Control Ordinance and
Foreign Trade Ordinance
noncompliant unit
Use when there is no high-speed
program server function
Use FCU6-MA031 when server
function is provided
FCU6-MU032 M64AS/64S/65S control unit
set
FCA64AS/64S/65S system
compatible unit
Main control card (HR116)
24V input power supply card (HR083)
Communication card (HR171)
Case set
Export Trade Control Ordinance and
Foreign Trade Ordinance
noncompliant unit
M64AS is used as a set with
FCU6-HR410
M64S is used as a set with
FCU6-HR411
M65S is used as a set with
FCU6-HR415
FCU6-MA031 M66/M66S control unit set
FCA66-A/FCA66S system
compatible unit
Main control card (HR146)
24V input power supply card (HR083)
Communication card (HR171)
Case set
Export Trade Control Ordinance and
Foreign Trade Ordinance
compliant unit
M66S is used as a set with
FCU6-HR415
(2) Control unit options
Type Function Configuration element Details
HR513 External PLC link II (bus
connection, interface)
Mounted into control unit's
extension slot
Control card (HR513) Dedicated for MELDAS60/60S
series
Type connected to MELSEC
A1S, AN, AA, AU Series
HR571 External PLC link I (M-NET
interface)
Mounted into control unit's
extension slot
Control card (HR571) Dedicated for MELDAS60 series
Type connected to MELSEC
AJ71C22 unit (serial link)
(1) High-speed program
server
(2) Data input/output
FCU6-EP203-1
Ethernet communication
IC card
Control card for IC card (HR831)
Communication card for Ethernet
(HR832)
Connection cable
(1) Dedicated for MELDAS64S/
65/65S/66/66S
(2) Dedicated for MELDAS60S
series
ATA memory card interface +
Ethernet interface
HR576
CC-Link card Control card (HR576) Dedicated for MELDAS60S series
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2. CONFIGURATION
2.2 List of Configuration Units
I-5
2.2.2 Communication Terminal
Type Function Configuration element Details
FCU6-DUT32 10.4-type monochrome LCD
display unit (separated type) 10.4-type LCD, Escutcheon Control card (RX215) Used as a set with FCUA-KB20. Control card 24VDC input
FCU6-DUN22 8.4-type color LCD unit
(separated type) 8.4-type LCD,Escutcheon
Control card (HR213) Used as a set with FCU6-KB022
Control card 24VDC input
FCU6-DUN33 10.4-type color LCD display
unit (separated type) 10.4-type LCD, Escutcheon Control card (RX215) Used as a set with FCUA-KB20. Control card 24VDC input
FCUA-LD100 7.2-type monochrome LCD
liquid crystal (integrated
type)
7.2-type LCD, Escutcheon
Control card (RX213), Key switches Control card 24VDC input
FCUA-LD10 7.2-type monochrome LCD
display unit (separated type) 7.2-type LCD, Escutcheon Control card (RX213) Used as a set with FCUA-KB20. Control card 24VDC input
FCUA-EL10 9.5-type EL display unit
(separated type) 9.5-type EL, Escutcheon Used as a set with FCUA-KB10/KB12.
Control card EL common 24VDC
input
FCUA-CT100 9-type monochrome CRT +
communication terminal
(integrated type, machining
center system sheet)
9-type monochrome CRT, Escutcheon
Control card (RX211), Key switches Control card 24VDC input CRT section 100VAC input
FCUA-CT120 9-type monochrome CRT +
communication terminal
(integrated type, lathe
system sheet)
9-type monochrome CRT, Escutcheon
Control card (RX211), Key switches Control card 24VDC input CRT section 100VAC input
FCUA-CR10 9-type monochrome CRT
communication terminal
(separated type)
9-type monochrome CRT, Escutcheon Used as a set with
FCUA-KB10/KB12.
Control card 24VDC input
CRT section 100VAC input
FCUA-KB10 Communication terminal
(separated type, machining
center system sheet)
Key switch
Control card Used as a set with FCUA-EL10 or FCUA-CR10.
FCUA-KB12 Communication terminal
(separated type, lathe
system sheet)
Key switch
Control card Used as a set with FCUA-EL10 or FCUA-CR10.
FCUA-KB20 Communication terminal
(separated type, machining
center system sheet)
Key switch Use as a set with FCU6-DUT32/
DUN33 or FCUA-LD10
FCUA-KB021 Communication terminal
(separated type, machining
center system sheet)
Key switch Use as a set with FCU6-DUT32/
DUN33
KB20 with changed outline
dimensions
FCU6-KB022 Communication terminal
(separated type/machining
center system sheet)
Key switch Used as a set with FCU6-DUN22
FCUA-KB30 Communication terminal
(separated type, lathe
system sheet)
Key switch Use as a set with FCU6-DUT32/
DUN33 or FCUA-LD10
FCUA-KB031 Communication terminal
(separated type, lathe
system sheet)
Key switch Use as a set with FCU6-DUT32/
DUN33
KB30 with changed outline
dimensions
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2. CONFIGURATION
2.2 List of Configuration Units
I-6
2.2.3 Base I/O Unit
Type Function Configuration element Details
FCU6-DX350 Sink input + sink output
base I/O unit I/O card (HR325) Aluminum panel for panel
installation
Additional I/O card (HR211)
DI/DO input/output sink input 48 points + sink
output 48 points
Synchronous feed encoder interface 1ch, Skip
input 8 points
Remote I/O unit interface 2ch
Servo drive unit interface 2 part systems
RS-232C device 1ch, manual pulse generator 3ch
FCU6-DX351 Source input + source
output
base I/O unit
I/O card (HR335)
Aluminum panel for panel
installation
Additional I/O card (HR211)
DI/DO input/output source input 48 points +
source output 48 points
Synchronous feed encoder interface 1ch, Skip
input 8 points
Remote I/O unit interface 2ch
Servo drive unit interface 2 part systems
RS-232C device 1ch, manual pulse generator 3ch
FCU6-DX450 Sink input + sink output
base I/O unit I/O card (HR327) Aluminum panel for panel
installation
Additional I/O card (HR211)
DI/DO input/output sink input 64 points + sink
output 64 points
Synchronous feed encoder interface 1ch, Skip
input 8 points
Remote I/O unit interface 2ch
Servo drive unit interface 2 part systems
RS-232C device 1ch, manual pulse generator 3ch
FCU6-DX451 Source input + source
output
base I/O unit
I/O card (HR337)
Aluminum panel for panel
installation
Additional I/O card (HR211)
DI/DO input/output source input 64 points +
source output 64 points
Synchronous feed encoder interface 1ch, Skip
input 8 points
Remote I/O unit interface 2ch
Servo drive unit interface 2 part systems
RS-232C device 1ch, manual pulse generator 3ch
FCU6-HR377 Source input + 200mA
source output
base I/O unit
I/O card (HR377)
Reinforcing fitting DI/DO input/output source input 64 points + source output 64 points
Synchronous feed encoder interface 1ch, Skip
input 8 points
Remote I/O unit interface 2ch
Servo drive unit interface 2 part systems
RS-232C device 1ch, manual pulse generator 3ch
FCU6-HR378 Source input + 200mA
source output
base I/O unit
Common separated, with
output protection fuse
I/O card (HR378)
Reinforcing fitting DI/DO input/output source input 64 points + source output 64 points
Synchronous feed encoder interface 1ch, Skip
input 8 points
Remote I/O unit interface 2ch
Servo drive unit interface 2 part systems
RS-232C device 1ch, manual pulse generator 3ch
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2. CONFIGURATION
2.2 List of Configuration Units
I-7
2.2.4 Remote I/O Unit
Type Function Configuration
element Details
FCUA-DX100 Sink/source input + sink output RX311 DI/DO = 32 points/32 points
FCUA-DX110 Sink/source input + sink output RX311 + RX321-1 DI/DO = 64 points/48 points
FCUA-DX120 Sink/source input + sink output
+ analog output RX311 + RX321 DI/DO = 64 points/48 points + analog output 1 point
FCUA-DX140 Sink/source input + sink output
+ analog input/output RX311 + RX341 DI/DO = 32 points/32 points + analog input 4 points + analog output 1 point
FCUA-DX101 Sink/source input + source
output RX312 DI/DO = 32 points/32 points
FCUA-DX111 Sink/source input + source
output RX312 + RX322-1 DI/DO = 64 points/48 points
FCUA-DX121 Sink/source input + source
output + analog output RX312 + RX322 DI/DO = 64 points/48 points + analog output 1 point
FCUA-DX141 Sink/source input + source
output + analog input/output RX312 + RX341 DI/DO = 32 points/32 points + analog input 4 points + analog output 1 point
2.2.5 Scan I/O Card
Type Function Configuration
element Details
HR357 Scan I/O (source) HR357 Scan DI/DO = 64 points/64 points
DI/DO = 32 points /32 points
HR347 Scan I/O (sink) HR347 Scan DI/DO = 64 points /64 points
DI/DO = 32 points /32 points
2.2.6 Extended I/O Card
Type Function Configuration
element Details
QY231 Sink/source input + source
output QY231 Sink/source input 64 points + source output 48 points
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