Mitsubishi Electric NZ2GFCE-60DAV8 User manual

CC-Link IE Field Network
Digital-Analog Converter Module (e-CON Type)
User's Manual
-NZ2GFCE-60DAV8
-NZ2GFCE-60DAI8
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1
SAFETY PRECAUTIONS
(Read these precautions before using this product.)
Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle
the product correctly.
The precautions given in this manual are concerned with this product only. For the safety precautions of the programmable
controller system, refer to the user's manual for the CPU module used.
In this manual, the safety precautions are classified into two levels: " WARNING" and " CAUTION".
Under some circumstances, failure to observe the precautions given under " CAUTION" may lead to serious
consequences.
Observe the precautions of both levels because they are important for personal and system safety.
Make sure that the end users read this manual and then keep the manual in a safe place for future reference.
[Design Precautions]
[Design Precautions]
WARNING
●When a communication failure occurs in the network, data in the master module are held. Check Data
link status (each station) (SW00B0 to SW00B7) and configure an interlock circuit in the program to
ensure that the entire system will operate safely.
●Do not use any "use prohibited" signals as a remote I/O signal since they are used by the system. Do
not write any data to the "use prohibited" areas in the remote register. Doing so may result in an
accident due to an incorrect output or malfunction.
●Configure safety circuits external to the programmable controller to ensure that the entire system
operates safely even when a fault occurs in the external power supply or the programmable controller.
Failure to do so may result in an accident due to an incorrect output or malfunction.
(1) The status of analog output depends on the setting of various functions that control the analog
output. Exercise great caution when setting those functions. For details on the status of analog
output, refer to Page 55 Analog Output HOLD/CLEAR Function.
(2) Due to failure of the output element or internal circuit, normal output may not be obtained
correctly. Configure an external circuit for monitoring output signals that could cause a serious
accident.
CAUTION
●Do not install the control lines or communication cables together with the main circuit lines or power
cables. Keep a distance of 100mm or more between them. Failure to do so may result in malfunction
due to noise.
●At power-on/off, a voltage may occur or a current may flow between output terminals for a moment. In
this case, start the control after analog outputs become stable.
WARNING Indicates that incorrect handling may cause hazardous conditions, resulting in
death or severe injury.
CAUTION Indicates that incorrect handling may cause hazardous conditions, resulting in
minor or moderate injury or property damage.
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[Security Precautions]
[Installation Precautions]
[Installation Precautions]
[Wiring Precautions]
WARNING
●To maintain the security (confidentiality, integrity, and availability) of the programmable controller and
the system against unauthorized access, denial-of-service (DoS) attacks, computer viruses, and other
cyberattacks from external devices via the network, take appropriate measures such as firewalls,
virtual private networks (VPNs), and antivirus solutions.
WARNING
●Shut off the external power supply (all phases) used in the system before mounting or removing a
module. Failure to do so may result in electric shock or cause the module to fail or malfunction.
CAUTION
●Use the module in an environment that meets the general specifications in this manual. Failure to do
so may result in electric shock, fire, malfunction, or damage to or deterioration of the product.
●Do not directly touch any conductive parts and electronic components of the module. Doing so can
cause malfunction or failure of the module.
●Securely connect the cable connectors. Poor contact may cause malfunction.
WARNING
●Shut off the external power supply (all phases) used in the system before wiring. Failure to do so may
result in electric shock or cause the module to fail or malfunction.
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[Wiring Precautions]
[Startup and Maintenance Precautions]
CAUTION
●Check the rated voltage and terminal layout before wiring to the module, and connect the cables
correctly. Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire
or failure.
●Prevent foreign matter such as dust or wire chips from entering the module. Such foreign matter can
cause a fire, failure, or malfunction.
●Place the cables in a duct or clamp them. If not, dangling cable may swing or inadvertently be pulled,
resulting in damage to the module or cables or malfunction due to poor contact.
●Do not install the control lines or communication cables together with the main circuit lines or power
cables. Keep a distance of 100mm or more between them. Failure to do so may result in malfunction
due to noise.
●When disconnecting the cable from the module, do not pull the cable by the cable part. For the cable
with connector, hold the connector part of the cable.
●When an overcurrent caused by an error of an external device or a failure of the programmable
controller flows for a long time, it may cause smoke and fire. To prevent this, configure an external
safety circuit, such as a fuse.
●Mitsubishi Electric programmable controllers must be installed in control panels. Wiring and
replacement of a module must be performed by qualified maintenance personnel with knowledge of
protection against electric shock. For wiring methods, refer to "INSTALLATION AND WIRING" in this
manual.
●Dust covers or non-wired e-CON plugs must be attached to unused e-CON connectors. Failure to do
so may cause the module to fail or malfunction.
●A non-wired one-touch connector plug for power supply and FG must be connected to the unused
connector for module power supply and FG. Failure to do so may cause the module to fail or
malfunction. Do not carry out transition wiring by connecting the CC-Link IE Field Network remote I/O
module to the connector for module power supply and FG.
●Individually ground the FG terminal of the programmable controller with a ground resistance of 100
ohms or less. Failure to do so may result in electric shock or malfunction.
WARNING
●Do not touch any terminal while power is on. Doing so will cause electric shock or malfunction.
●Shut off the external power supply (all phases) used in the system before cleaning the module or
connecting/removing connectors. Failure to do so may cause the module to fail or malfunction.
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[Startup and Maintenance Precautions]
[Disposal Precautions]
CAUTION
●Do not disassemble or modify the module. Doing so may cause failure, malfunction, injury, or a fire.
●Do not drop or apply strong shock to the module. Doing so may damage the module.
●After the first use of the product, do not connect/remove connectors more than 50 times. (IEC 61131-
2 compliant).
●Before handling the module or connection cables, touch a conducting object such as a grounded
metal to discharge the static electricity from the human body. Failure to do so may cause the module
to fail or malfunction.
●Startup and maintenance of a control panel must be performed by qualified maintenance personnel
with knowledge of protection against electric shock. Lock the control panel so that only qualified
maintenance personnel can operate it.
CAUTION
●When disposing of this product, treat it as industrial waste.
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5
CONDITIONS OF USE FOR THE PRODUCT
(1) MELSEC programmable controller ("the PRODUCT") shall be used in conditions;
i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious accident;
and
ii) where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for the
case of any problem, fault or failure occurring in the PRODUCT.
(2) The PRODUCT has been designed and manufactured for the purpose of being used in general industries.
MITSUBISHI ELECTRIC SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED TO
ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT, PRODUCT
LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the
PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY
INSTRUCTIONS, PRECAUTIONS, OR WARNING CONTAINED IN MITSUBISHI ELECTRIC USER'S, INSTRUCTION
AND/OR SAFETY MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT.
("Prohibited Application")
Prohibited Applications include, but not limited to, the use of the PRODUCT in;
• Nuclear Power Plants and any other power plants operated by Power companies, and/or any other cases in which the
public could be affected if any problem or fault occurs in the PRODUCT.
• Railway companies or Public service purposes, and/or any other cases in which establishment of a special quality
assurance system is required by the Purchaser or End User.
• Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator and Escalator,
Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for Recreation and Amusement, and
Safety devices, handling of Nuclear or Hazardous Materials or Chemicals, Mining and Drilling, and/or other
applications where there is a significant risk of injury to the public or property.
Notwithstanding the above restrictions, Mitsubishi Electric may in its sole discretion, authorize use of the PRODUCT in
one or more of the Prohibited Applications, provided that the usage of the PRODUCT is limited only for the specific
applications agreed to by Mitsubishi Electric and provided further that no special quality assurance or fail-safe,
redundant or other safety features which exceed the general specifications of the PRODUCTs are required. For details,
please contact the Mitsubishi Electric representative in your region.
(3) Mitsubishi Electric shall have no responsibility or liability for any problems involving programmable controller trouble and
system trouble caused by DoS attacks, unauthorized access, computer viruses, and other cyberattacks.
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6
INTRODUCTION
Thank you for purchasing the CC-Link IE Field Network digital-analog converter module (e-CON type) (hereafter abbreviated
as D/A converter module).
This manual describes the procedures, system configuration, parameter settings, functions, and troubleshooting of the D/A
converter module.
Before using this product, please read this manual and the relevant manuals carefully and develop familiarity with the
functions and performance of the D/A converter module to handle the product correctly.
When applying the program examples introduced in this manual to an actual system, ensure the applicability and confirm that
it will not cause system control problems.
Relevant modules: NZ2GFCE-60DAV8, NZ2GFCE-60DAI8
Unless otherwise specified, this manual describes the program examples in which the remote I/O signals and
remote registers are assigned for a D/A converter module as follows.
• Remote input signal: RX0 to RX1F
• Remote output signal: RY0 to RY1F
• Remote register: RWr0 to RWr17
• Remote register: RWw0 to RWw17
For the assignment of remote I/O signals and remote registers, refer to the following.
User's manual for the master/local module used
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7
CONTENTS
CONTENTS
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
CONDITIONS OF USE FOR THE PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
RELEVANT MANUALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
TERMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
CHAPTER 1 PART NAMES 11
CHAPTER 2 SPECIFICATIONS 13
2.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
NZ2GFCE-60DAV8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
NZ2GFCE-60DAI8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Function List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.4 List of Remote I/O Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5 List of Remote Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.6 List of Remote Buffer Memory Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CHAPTER 3 PROCEDURES BEFORE OPERATION 24
CHAPTER 4 SYSTEM CONFIGURATION 26
4.1 Applicable Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
CHAPTER 5 INSTALLATION AND WIRING 28
5.1 Station Number Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.2 Installation Environment and Installation Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Installation environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Installation direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
How to mount a module on a DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Wiring of a connector for module power supply and FG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Wiring of Ethernet cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Wiring of external devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
CHAPTER 6 VARIOUS SETTINGS 42
6.1 Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.2 How to Change the Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Changing the network configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Changing the parameters without changing the network configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
CHAPTER 7 FUNCTIONS 52
7.1 Mode Shift at Power-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.2 D/A Conversion Enable/Disable Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.3 D/A Output Enable/Disable Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.4 Conversion Speed and Conversion Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.5 Range Switching Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
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7.6 Analog Output HOLD/CLEAR Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.7 Cyclic Data Update Watch Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.8 Scaling Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.9 Shift Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.10 Digital Value Range Check Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.11 Alert Output Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7.12 Error Notification Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
7.13 CC-Link IE Field Network Diagnostic Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
CHAPTER 8 PROGRAMMING 77
8.1 Precautions for Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.2 Programming Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.3 Program Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
CHAPTER 9 MAINTENANCE AND INSPECTION 87
CHAPTER 10 TROUBLESHOOTING 89
10.1 How to Check Error Codes and Alarm Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
10.2 Error Code List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.3 Alarm Code List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
10.4 Checking the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
10.5 Unit Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
10.6 Troubleshooting by Symptom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
APPENDICES 101
Appendix 1 Details of Remote I/O Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Remote input signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Remote output signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Appendix 2 Details of Remote Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Appendix 3 Details of Remote Buffer Memory Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Appendix 4 I/O Conversion Characteristics of D/A Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Appendix 5 Accuracy of D/A Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Appendix 6 Processing Time of CC-Link IE Field Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Appendix 7 EMC and Low Voltage Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Measures to comply with the EMC Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Requirements to compliance with the Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Appendix 8 How to Check Serial Number and Function Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Appendix 9 External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
INDEX 132
REVISIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
TRADEMARKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
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