Mitsubishi FX3G-2AD-BD User manual

This manual confers no industrial property rights or any rights of any other kind,
nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be
held responsible for any problems involving industrial property rights which may
occur as a result of using the contents noted in this manual.
Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be
the cause of Mitsubishi; opportunity loss or lost profits caused by faults in the
Mitsubishi products; damage, secondary damage, accident compensation
caused by special factors unpredictable by Mitsubishi; damages to products
other than Mitsubishi products; and to other duties.
For safe use
This product has been manufactured as a general-purpose part for general
industries, and has not been designed or manufactured to be incorporated in
a device or system used in purposes related to human life.
Before using the product for special purposes such as nuclear power, electric
power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
This product has been manufactured under strict quality control. However
when installing the product where major accidents or losses could occur if the
product fails, install appropriate backup or failsafe functions in the system.
•
•
•
HEAD OFFICE
HIMEJI WORKS
: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310,
JAPAN
: 840, CHIYODA CHO, HIMEJI, JAPAN
Side
B
Side
A
Side
BJAPANESE ENGLISH
JY997D33501B
Safety Precaution (Read these precautions before use.)
This manual classifies the safety precautions into two categories:
and .
Depending on the circumstances, procedures indicated by may
also cause severe injury.
It is important to follow all precautions for personal safety.
Associated Manuals
How to obtain manuals
For product manuals or documents, consult with the Mitsubishi Electric dealer
from who you purchased your product.
IIndicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or slight personal injury
or physical damage.
Manual name Manual No. Description
FX3G/FX3U/FX3UC
Series User's Manual
- Analog Control
Edition
JY997D16701
MODEL CODE:
09R619
Describes specifications for
analog control and programming
method for FX3G/FX3U/FX3UC
Series PLC.
FX3G Series
User’s Manual
- Hardware Edition
JY997D31301
MODEL CODE:
09R521
Explains FX3G Series PLC
specifications for I/O, wiring,
installation, and maintenance.
1. Outline
The FX3G-2AD-BD boards for analog input (hereinafter called 2AD-BD) is an
expansion boards to add two analog input points.
1.1 Incorporated Items
1.2 External Dimensions, Part Names
1.2.1 Terminal Layout
Product Analog input expansion board FX3G-2AD-BD
Included items
M3×8tapping screws for installation: 2 pcs.
Side cover
Installation Manual (This manual)
14.115.1
Unit: mm(inches)
35(1.38")
51.2(2.02")
[4]
[3]
[5]
[7]
Connector cover is
removed
[1]Terminal block mounting screws
[2]POW LED: Lit while power is properly supplied from main unit
[3]Mounting holes(2-φ3.2)
[4]Connector cover
[5]Main unit connector
[6]
Terminal block to connect analog input
[7]Memory casette/Display module connector
MASS(Weight): 20g(0.05lbs)
[6]
[1]
(0.6") (0.56")
[2]
V1+
I1+
V2+
I2+
VI-
5 poles
2. Installation
For installation/uninstallation details, refer to the following manuals:
→ Refer to the FX3G Series User's Manual - Hardware Edition.
The following section describes the installation method for the FX3G Series PLC
(FX3G-40M. In this example).
Turn off the power to the PLC before installation.
For more details on installation and removal, refer to the PLC main unit manual.
→ Refer to the FX3G Series User's Manual - Hardware Edition
2.1 Installation Method
1) Remove the top cover (A in the right
figure) or top cover (S) (A’ in the right
figure).
In a 14/24-point type main unit, only
the top cover (A in the right figure) is
provided.
2) Attach the accessory side cover (B in
the right figure).
Attachment of the side cover (B in the
right figure) is not necessary when
installing the FX3G-2AD-BD to only
under the top cover (S) of a 40/60-
point type main unit.
3) Make sure the expansion board is in
parallel with the main unit and attach it
to the optional equipment connector.
4) Fix the expansion board to the main
unit using the provided M3 tapping
screws. (2 places)
Tightening torque : 0.3 to 0.6 N⋅m
INSTALLATION
PRECAUTIONS
•Make sure to cut off all phases of the power supply externally before attempting
installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
INSTALLATION
PRECAUTIONS
•Use the product within the generic environment specifications described in PLC
main unit manual (Hardware Edition).
Never use the product in areas with excessive dust, oily smoke, conductive dusts,
corrosive gas (salt air, Cl2, H2S, SO2, or NO2), flammable gas, vibration or
impacts, or exposed to high temperature, condensation, or rain and wind.
If the product is used in such conditions, electric shock, fire, malfunctions,
deterioration or damage may occur.
•When drilling screw holes or wiring, make sure cutting or wire debris does not
enter the ventilation slits.
Failure to do so may cause fire, equipment failures or malfunctions.
•Do not touch the conductive parts of the product directly.
Doing so may cause device failures or malfunctions.
•Connect expansion board securely to their designated connectors.
Loose connections may cause malfunctions.
4)
3)
3)
4)
B
A
1)
1)
2)
A'
3. Wiring
3.1 Applicable Cable and Terminal Tightening Torque
3.1.1 Terminal block (European type)
1) Wire size
Wiring to analog device should use 20-22 AWG wire.
2) Applicable cable
3) Termination of cable end
Strip the coating of strand wire and twist the cable core before connecting it,
or strip the coating of single wire before connecting it.
An alternative connection is to use a ferrule with insulating sleeve.
When using a stick terminal with insulating sleeve, choose a wire with proper
cable sheath referring to the above outside dimensions, or otherwise, the
wire cannot be inserted easily.
The tightening torque must be 0.22 to 0.25N•m.
WIRING
PRECAUTIONS
•Make sure to cut off all phases of the power supply externally before
attempting installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
WIRING
PRECAUTIONS
•Make sure to cut off all phases of the power supply externally before
attempting installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
•Make sure to observe the following precautions in order to prevent any
damage to the machinery or accidents due to abnormal data written to the
PLC under the influence of noise:
1) Do not bundle the main circuit line together with or lay it close to the main
circuit, high-voltage line or load line.
Otherwise, noise disturbance and/or surge induction are likely to take
place. As a guideline, lay the control line at least 100mm (3.94") or more
away from the main circuit or high-voltage lines.
2) Ground the shield wire or shield of the shielded cable at one point on the
PLC. However, do not use common grounding with heavy electrical
systems.
•Make sure to properly wire to the European terminal board in accordance
with the following precautions.
Failure to do so may cause electric shock, a short-circuit, wire breakage, or
damage to the product.
- The disposal size of the cable end should be 9mm (0.35").
- Tightening torque should be between 0.22 and 0.25N•m.
- Twist the end of strand wire and make sure that there are no loose wires.
- Do not solder-plate the electric wire ends.
- Do not connect more than the specified number of wires or electric wires
of unspecified size.
- Affix the electric wires so that neither the terminal block nor the connected
parts are directly stressed.
•Make sure to properly wire to the FX3G Series PLC in accordance with the
following precautions.
Failure to do so may cause electric shock, a short-circuit, wire breakage, or
damage to the product.
- The disposal size of the cable end should follow the dimensions described
in this manual.
- Tightening torque should follow the specifications in this manual.
Typ e Wire size
Single-wire 0.3mm2to 0.5mm2(AWG22 to 20)
2-wire 2 pieces of 0.3mm2(AWG22)
Manufacturer Model Pressure bonding tool
Phoenix Contact Co., Ltd. AI 0.5-8WH CRIMPFOX ZA 3
(or CRIMPFOX UD 6)
9mm
(0.35")
- Strand wire/single wire
8mm
(0.31")
Contact area
(Crimping area)
14mm(0.55")
2.6mm(0.1")
Insulation sleeve
- Stick terminal with insulating sleeve
4) Tool
For tightening the terminal, use a
commercially available small
screwdriver having a straight form that is
not widened toward the end as shown
right.
Caution :
If the diameter of screwdriver grip is too
small, tightening torque will not be able
to be achieved. Use the following recommended screwdriver or an
appropriate replacement (grip diameter: approximately 25mm (0.98")).
3.2 Wiring of Analog Input
→ For the terminal configuration, refer to Section 1.2
*1 Make sure to short-circuit the 'V+' and 'I+' terminals when current is
input. (: input channel number)
3.2.1 Cautions
1) Make sure to short-circuit the 'V+' and 'VI-' terminals when ch is not used.
2) Use 2-core shielded twisted pair cable for the analog input lines, and
separate the analog input lines from other power lines or inductive lines.
3) The grounding resistance should be 100Ωor less.
3.3 Grounding
Grounding should be performed as stated below.
•The grounding resistance should be 100Ωor less.
•Independent grounding should be performed for best results.
When independent grounding is not performed, perform "shared
grounding" of the following figure.
→ For details, refer to the FX3G Series User's
Manual - Hardware Edition.
•The grounding wire size should be AWG 22-20 (0.3-0.5 mm2).
•The grounding point should be close to the PLC, and all grounding wire
should be as short as possible.
Manufacturer Model
Phoenix Contact Co., Ltd. SZS 0.4×2.5
With
straight tip
2.5mm
(0.1")
0.4mm
(0.02")
Using current
input
V +, I +, ch : represents the channel number.
*1
Terminal
block
2AD-BD
I +
V +
ch
250Ω
Using voltage
input
VI-
ch
250Ω
Grounding
Grounding 88.7kΩ
88.7kΩ
110kΩ
110kΩ
I +
V +
PLCPLCPLC
Other
equipment
Shared grounding
Good condition
Common grounding
Not allowed
Independent grounding
Best condition
Other
equipment
Other
equipment
4. Specifications
4.1 Applicable PLC
The version number can be checked by monitoring D8001 as the last three digits
indicate it.
•The number of connectable expansion boards varies depending on the main unit as
follows:
FX3G-14M, 24MMain units : 1 unit
FX3G-40M, 60MMain units : 2 units
Never stack up two or more expansion boards.
For details on the system configuration, refer to the following manual.
→ Refer to the FX3G/FX3U/FX3UC Series User's Manual - Analog Control Edition
4.2 General Specifications
The general specifications are equivalent to the PLC main unit.
For general specifications, refer to the following manuals.
→ Refer to the FX3G Series User's Manual - Hardware Edition
4.3 Performance Specifications
STARTUP AND
MAINTENANCE
PRECAUTIONS
•Do not disassemble or modify the PLC.
Doing so may cause fire, equipment failures, or malfunctions.
* For repair, contact your local Mitsubishi Electric distributor.
•Do not drop the product or exert strong impact to it.
Doing so may cause damage.
DISPOSAL
PRECAUTIONS
•Please contact a certified electronic waste disposal company for the
environmentally safe recycling and disposal of your device.
TRANSPORT AND
STORAGE PRECAUTIONS
•The product is a precision instrument. During transportation, avoid any impacts.
Failure to do so may cause failures in the product. After transportation, verify the
operations of the product.
Model name Applicability
FX3G Series PLC Ver. 1.10 or later
Item Specifications
Voltage input Current input
Analog
input range
0 to 10V DC
(Input resistance: 198.7kΩ)
4 to 20mA DC
(Input resistance: 250 Ω)
Maximum
absolute
input
-0.5V,+15V -2mA,+30mA
Digital
output 12 bits, binary 11 bits, binary
Resolution 2.5mV(10V/4000) 8μA(16mA/2000)
Total
accuracy
•±0.5% (±50mV) for full scale
of10V (when ambient
temperature is 25°C±5°C)
•±1.0% (±100mV) for full scale
of 10V (when ambient
temperature is 0°C to 55°C)
•±0.5% (±80μA) for full scale
of 16mA (when ambient
temperature is 25°C±5°C)
•±1.0% (±160μA) for full
scale of 16mA (when
ambient temperature is 0°C
to 55°C)
A/D
conversion
time
180μs
(The data will be updated at every scan time of the PLC.)
Input
characteris
tics
Insulation
method No insulation between each channel or the PLC.
Occupied
points
0 point (This number is not related to the maximum number of input/
output points of the PLC.)
0
4000
10V
4080
10.2V
Digital output
Analog input
Digital output
Analog input
04mA
2000
20mA 20.32m
A
2040
4.4 List of Special Devices
R: Read W: Write
As for the details of the special devices, refer to following manual.
→ Refer to the FX3G/FX3U/ FX3UC Series User's Manual - Analog Control Edition
Device number Description R/W
BD1 BD2
Special
auxiliary
relay
M8260 M8270 Switches the input mode of channel 1
OFF: Voltage input ON: Current input R/W
M8261 M8271 Switches the input mode of channel 2
OFF: Voltage input ON: Current input R/W
Special
data
register
D8260 D8270 Channel -1 input data R
D8261 D8271 Channel -2 input data R
D8264 D8274 Averaging time for channel-1
(Settingrange: 1 to 4095) R/W
D8265 D8275 Averaging time for channel-2
(Settingrange: 1 to 4095) R/W
D8268 D8278
Error status
b0: Channel-1 over-scale detection
b1: Channel-2 over-scale detection
b2: Unused
b3: Unused
b4: EEPROM error
b5: Averaging time setting error
b6: 2AD-BD hardware error
b7: 2AD-BD communication data error
b15 to b8: Unused
R/W
D8269 D8279 Model code = 3 R
FX3G-2AD-BD
INSTALLATION MANUAL
This manual describes the part names, dimensions, mounting, and
specifications of the product. Before use, read this manual and the manuals of
all relevant products fully to acquire proficiency in handling and operating the
product. Make sure to learn all the product information, safety information, and
precautions.
Store this manual in a safe place so that it can be taken out and read whenever
necessary. Always forward it to the end user.
Registration:
The company and product names described in this manual are registered
trademarks or the trademarks of their respective companies.
Effective September 2008
Specifications are subject to change without notice.
©2008 Mitsubishi Electric Corporation
Manual Number JY997D33501
Revision B
Date September 2008

This manual confers no industrial property rights or any rights of any other kind,
nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be
held responsible for any problems involving industrial property rights which may
occur as a result of using the contents noted in this manual.
Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be
the cause of Mitsubishi; opportunity loss or lost profits caused by faults in the
Mitsubishi products; damage, secondary damage, accident compensation
caused by special factors unpredictable by Mitsubishi; damages to products
other than Mitsubishi products; and to other duties.
For safe use
This product has been manufactured as a general-purpose part for general
industries, and has not been designed or manufactured to be incorporated in
a device or system used in purposes related to human life.
Before using the product for special purposes such as nuclear power, electric
power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
This product has been manufactured under strict quality control. However
when installing the product where major accidents or losses could occur if the
product fails, install appropriate backup or failsafe functions in the system.
•
•
•
HEAD OFFICE
HIMEJI WORKS
: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310,
JAPAN
: 840, CHIYODA CHO, HIMEJI, JAPAN
Side
B
Side
A
Side
BJAPANESE ENGLISH
JY997D33501B
Safety Precaution (Read these precautions before use.)
This manual classifies the safety precautions into two categories:
and .
Depending on the circumstances, procedures indicated by may
also cause severe injury.
It is important to follow all precautions for personal safety.
Associated Manuals
How to obtain manuals
For product manuals or documents, consult with the Mitsubishi Electric dealer
from who you purchased your product.
IIndicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or slight personal injury
or physical damage.
Manual name Manual No. Description
FX3G/FX3U/FX3UC
Series User's Manual
- Analog Control
Edition
JY997D16701
MODEL CODE:
09R619
Describes specifications for
analog control and programming
method for FX3G/FX3U/FX3UC
Series PLC.
FX3G Series
User’s Manual
- Hardware Edition
JY997D31301
MODEL CODE:
09R521
Explains FX3G Series PLC
specifications for I/O, wiring,
installation, and maintenance.
1. Outline
The FX3G-2AD-BD boards for analog input (hereinafter called 2AD-BD) is an
expansion boards to add two analog input points.
1.1 Incorporated Items
1.2 External Dimensions, Part Names
1.2.1 Terminal Layout
Product Analog input expansion board FX3G-2AD-BD
Included items
M3×8tapping screws for installation: 2 pcs.
Side cover
Installation Manual (This manual)
14.115.1
Unit: mm(inches)
35(1.38")
51.2(2.02")
[4]
[3]
[5]
[7]
Connector cover is
removed
[1]Terminal block mounting screws
[2]POW LED: Lit while power is properly supplied from main unit
[3]Mounting holes(2-φ3.2)
[4]Connector cover
[5]Main unit connector
[6]
Terminal block to connect analog input
[7]Memory casette/Display module connector
MASS(Weight): 20g(0.05lbs)
[6]
[1]
(0.6") (0.56")
[2]
V1+
I1+
V2+
I2+
VI-
5 poles
2. Installation
For installation/uninstallation details, refer to the following manuals:
→ Refer to the FX3G Series User's Manual - Hardware Edition.
The following section describes the installation method for the FX3G Series PLC
(FX3G-40M. In this example).
Turn off the power to the PLC before installation.
For more details on installation and removal, refer to the PLC main unit manual.
→ Refer to the FX3G Series User's Manual - Hardware Edition
2.1 Installation Method
1) Remove the top cover (A in the right
figure) or top cover (S) (A’ in the right
figure).
In a 14/24-point type main unit, only
the top cover (A in the right figure) is
provided.
2) Attach the accessory side cover (B in
the right figure).
Attachment of the side cover (B in the
right figure) is not necessary when
installing the FX3G-2AD-BD to only
under the top cover (S) of a 40/60-
point type main unit.
3) Make sure the expansion board is in
parallel with the main unit and attach it
to the optional equipment connector.
4) Fix the expansion board to the main
unit using the provided M3 tapping
screws. (2 places)
Tightening torque : 0.3 to 0.6 N⋅m
INSTALLATION
PRECAUTIONS
•Make sure to cut off all phases of the power supply externally before attempting
installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
INSTALLATION
PRECAUTIONS
•Use the product within the generic environment specifications described in PLC
main unit manual (Hardware Edition).
Never use the product in areas with excessive dust, oily smoke, conductive dusts,
corrosive gas (salt air, Cl2, H2S, SO2, or NO2), flammable gas, vibration or
impacts, or exposed to high temperature, condensation, or rain and wind.
If the product is used in such conditions, electric shock, fire, malfunctions,
deterioration or damage may occur.
•When drilling screw holes or wiring, make sure cutting or wire debris does not
enter the ventilation slits.
Failure to do so may cause fire, equipment failures or malfunctions.
•Do not touch the conductive parts of the product directly.
Doing so may cause device failures or malfunctions.
•Connect expansion board securely to their designated connectors.
Loose connections may cause malfunctions.
4)
3)
3)
4)
B
A
1)
1)
2)
A'
3. Wiring
3.1 Applicable Cable and Terminal Tightening Torque
3.1.1 Terminal block (European type)
1) Wire size
Wiring to analog device should use 20-22 AWG wire.
2) Applicable cable
3) Termination of cable end
Strip the coating of strand wire and twist the cable core before connecting it,
or strip the coating of single wire before connecting it.
An alternative connection is to use a ferrule with insulating sleeve.
When using a stick terminal with insulating sleeve, choose a wire with proper
cable sheath referring to the above outside dimensions, or otherwise, the
wire cannot be inserted easily.
The tightening torque must be 0.22 to 0.25N•m.
WIRING
PRECAUTIONS
•Make sure to cut off all phases of the power supply externally before
attempting installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
WIRING
PRECAUTIONS
•Make sure to cut off all phases of the power supply externally before
attempting installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
•Make sure to observe the following precautions in order to prevent any
damage to the machinery or accidents due to abnormal data written to the
PLC under the influence of noise:
1) Do not bundle the main circuit line together with or lay it close to the main
circuit, high-voltage line or load line.
Otherwise, noise disturbance and/or surge induction are likely to take
place. As a guideline, lay the control line at least 100mm (3.94") or more
away from the main circuit or high-voltage lines.
2) Ground the shield wire or shield of the shielded cable at one point on the
PLC. However, do not use common grounding with heavy electrical
systems.
•Make sure to properly wire to the European terminal board in accordance
with the following precautions.
Failure to do so may cause electric shock, a short-circuit, wire breakage, or
damage to the product.
- The disposal size of the cable end should be 9mm (0.35").
- Tightening torque should be between 0.22 and 0.25N•m.
- Twist the end of strand wire and make sure that there are no loose wires.
- Do not solder-plate the electric wire ends.
- Do not connect more than the specified number of wires or electric wires
of unspecified size.
- Affix the electric wires so that neither the terminal block nor the connected
parts are directly stressed.
•Make sure to properly wire to the FX3G Series PLC in accordance with the
following precautions.
Failure to do so may cause electric shock, a short-circuit, wire breakage, or
damage to the product.
- The disposal size of the cable end should follow the dimensions described
in this manual.
- Tightening torque should follow the specifications in this manual.
Typ e Wire size
Single-wire 0.3mm2to 0.5mm2(AWG22 to 20)
2-wire 2 pieces of 0.3mm2(AWG22)
Manufacturer Model Pressure bonding tool
Phoenix Contact Co., Ltd. AI 0.5-8WH CRIMPFOX ZA 3
(or CRIMPFOX UD 6)
9mm
(0.35")
- Strand wire/single wire
8mm
(0.31")
Contact area
(Crimping area)
14mm(0.55")
2.6mm(0.1")
Insulation sleeve
- Stick terminal with insulating sleeve
4) Tool
For tightening the terminal, use a
commercially available small
screwdriver having a straight form that is
not widened toward the end as shown
right.
Caution :
If the diameter of screwdriver grip is too
small, tightening torque will not be able
to be achieved. Use the following recommended screwdriver or an
appropriate replacement (grip diameter: approximately 25mm (0.98")).
3.2 Wiring of Analog Input
→ For the terminal configuration, refer to Section 1.2
*1 Make sure to short-circuit the 'V+' and 'I+' terminals when current is
input. (: input channel number)
3.2.1 Cautions
1) Make sure to short-circuit the 'V+' and 'VI-' terminals when ch is not used.
2) Use 2-core shielded twisted pair cable for the analog input lines, and
separate the analog input lines from other power lines or inductive lines.
3) The grounding resistance should be 100Ωor less.
3.3 Grounding
Grounding should be performed as stated below.
•The grounding resistance should be 100Ωor less.
•Independent grounding should be performed for best results.
When independent grounding is not performed, perform "shared
grounding" of the following figure.
→ For details, refer to the FX3G Series User's
Manual - Hardware Edition.
•The grounding wire size should be AWG 22-20 (0.3-0.5 mm2).
•The grounding point should be close to the PLC, and all grounding wire
should be as short as possible.
Manufacturer Model
Phoenix Contact Co., Ltd. SZS 0.4×2.5
With
straight tip
2.5mm
(0.1")
0.4mm
(0.02")
Using current
input
V +, I +, ch : represents the channel number.
*1
Terminal
block
2AD-BD
I +
V +
ch
250Ω
Using voltage
input
VI-
ch
250Ω
Grounding
Grounding 88.7kΩ
88.7kΩ
110kΩ
110kΩ
I +
V +
PLCPLCPLC
Other
equipment
Shared grounding
Good condition
Common grounding
Not allowed
Independent grounding
Best condition
Other
equipment
Other
equipment
4. Specifications
4.1 Applicable PLC
The version number can be checked by monitoring D8001 as the last three digits
indicate it.
•The number of connectable expansion boards varies depending on the main unit as
follows:
FX3G-14M, 24MMain units : 1 unit
FX3G-40M, 60MMain units : 2 units
Never stack up two or more expansion boards.
For details on the system configuration, refer to the following manual.
→ Refer to the FX3G/FX3U/FX3UC Series User's Manual - Analog Control Edition
4.2 General Specifications
The general specifications are equivalent to the PLC main unit.
For general specifications, refer to the following manuals.
→ Refer to the FX3G Series User's Manual - Hardware Edition
4.3 Performance Specifications
STARTUP AND
MAINTENANCE
PRECAUTIONS
•Do not disassemble or modify the PLC.
Doing so may cause fire, equipment failures, or malfunctions.
* For repair, contact your local Mitsubishi Electric distributor.
•Do not drop the product or exert strong impact to it.
Doing so may cause damage.
DISPOSAL
PRECAUTIONS
•Please contact a certified electronic waste disposal company for the
environmentally safe recycling and disposal of your device.
TRANSPORT AND
STORAGE PRECAUTIONS
•The product is a precision instrument. During transportation, avoid any impacts.
Failure to do so may cause failures in the product. After transportation, verify the
operations of the product.
Model name Applicability
FX3G Series PLC Ver. 1.10 or later
Item Specifications
Voltage input Current input
Analog
input range
0 to 10V DC
(Input resistance: 198.7kΩ)
4 to 20mA DC
(Input resistance: 250 Ω)
Maximum
absolute
input
-0.5V,+15V -2mA,+30mA
Digital
output 12 bits, binary 11 bits, binary
Resolution 2.5mV(10V/4000) 8μA(16mA/2000)
Total
accuracy
•±0.5% (±50mV) for full scale
of10V (when ambient
temperature is 25°C±5°C)
•±1.0% (±100mV) for full scale
of 10V (when ambient
temperature is 0°C to 55°C)
•±0.5% (±80μA) for full scale
of 16mA (when ambient
temperature is 25°C±5°C)
•±1.0% (±160μA) for full
scale of 16mA (when
ambient temperature is 0°C
to 55°C)
A/D
conversion
time
180μs
(The data will be updated at every scan time of the PLC.)
Input
characteris
tics
Insulation
method No insulation between each channel or the PLC.
Occupied
points
0 point (This number is not related to the maximum number of input/
output points of the PLC.)
0
4000
10V
4080
10.2V
Digital output
Analog input
Digital output
Analog input
04mA
2000
20mA 20.32m
A
2040
4.4 List of Special Devices
R: Read W: Write
As for the details of the special devices, refer to following manual.
→ Refer to the FX3G/FX3U/ FX3UC Series User's Manual - Analog Control Edition
Device number Description R/W
BD1 BD2
Special
auxiliary
relay
M8260 M8270 Switches the input mode of channel 1
OFF: Voltage input ON: Current input R/W
M8261 M8271 Switches the input mode of channel 2
OFF: Voltage input ON: Current input R/W
Special
data
register
D8260 D8270 Channel -1 input data R
D8261 D8271 Channel -2 input data R
D8264 D8274 Averaging time for channel-1
(Settingrange: 1 to 4095) R/W
D8265 D8275 Averaging time for channel-2
(Settingrange: 1 to 4095) R/W
D8268 D8278
Error status
b0: Channel-1 over-scale detection
b1: Channel-2 over-scale detection
b2: Unused
b3: Unused
b4: EEPROM error
b5: Averaging time setting error
b6: 2AD-BD hardware error
b7: 2AD-BD communication data error
b15 to b8: Unused
R/W
D8269 D8279 Model code = 3 R
FX3G-2AD-BD
INSTALLATION MANUAL
This manual describes the part names, dimensions, mounting, and
specifications of the product. Before use, read this manual and the manuals of
all relevant products fully to acquire proficiency in handling and operating the
product. Make sure to learn all the product information, safety information, and
precautions.
Store this manual in a safe place so that it can be taken out and read whenever
necessary. Always forward it to the end user.
Registration:
The company and product names described in this manual are registered
trademarks or the trademarks of their respective companies.
Effective September 2008
Specifications are subject to change without notice.
©2008 Mitsubishi Electric Corporation
Manual Number JY997D33501
Revision B
Date September 2008

This manual confers no industrial property rights or any rights of any other kind,
nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be
held responsible for any problems involving industrial property rights which may
occur as a result of using the contents noted in this manual.
Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be
the cause of Mitsubishi; opportunity loss or lost profits caused by faults in the
Mitsubishi products; damage, secondary damage, accident compensation
caused by special factors unpredictable by Mitsubishi; damages to products
other than Mitsubishi products; and to other duties.
For safe use
This product has been manufactured as a general-purpose part for general
industries, and has not been designed or manufactured to be incorporated in
a device or system used in purposes related to human life.
Before using the product for special purposes such as nuclear power, electric
power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
This product has been manufactured under strict quality control. However
when installing the product where major accidents or losses could occur if the
product fails, install appropriate backup or failsafe functions in the system.
•
•
•
HEAD OFFICE
HIMEJI WORKS
: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310,
JAPAN
: 840, CHIYODA CHO, HIMEJI, JAPAN
Side
B
Side
A
Side
BJAPANESE ENGLISH
JY997D33501B
Safety Precaution (Read these precautions before use.)
This manual classifies the safety precautions into two categories:
and .
Depending on the circumstances, procedures indicated by may
also cause severe injury.
It is important to follow all precautions for personal safety.
Associated Manuals
How to obtain manuals
For product manuals or documents, consult with the Mitsubishi Electric dealer
from who you purchased your product.
IIndicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or slight personal injury
or physical damage.
Manual name Manual No. Description
FX3G/FX3U/FX3UC
Series User's Manual
- Analog Control
Edition
JY997D16701
MODEL CODE:
09R619
Describes specifications for
analog control and programming
method for FX3G/FX3U/FX3UC
Series PLC.
FX3G Series
User’s Manual
- Hardware Edition
JY997D31301
MODEL CODE:
09R521
Explains FX3G Series PLC
specifications for I/O, wiring,
installation, and maintenance.
1. Outline
The FX3G-2AD-BD boards for analog input (hereinafter called 2AD-BD) is an
expansion boards to add two analog input points.
1.1 Incorporated Items
1.2 External Dimensions, Part Names
1.2.1 Terminal Layout
Product Analog input expansion board FX3G-2AD-BD
Included items
M3×8tapping screws for installation: 2 pcs.
Side cover
Installation Manual (This manual)
14.115.1
Unit: mm(inches)
35(1.38")
51.2(2.02")
[4]
[3]
[5]
[7]
Connector cover is
removed
[1]Terminal block mounting screws
[2]POW LED: Lit while power is properly supplied from main unit
[3]Mounting holes(2-φ3.2)
[4]Connector cover
[5]Main unit connector
[6]
Terminal block to connect analog input
[7]Memory casette/Display module connector
MASS(Weight): 20g(0.05lbs)
[6]
[1]
(0.6") (0.56")
[2]
V1+
I1+
V2+
I2+
VI-
5 poles
2. Installation
For installation/uninstallation details, refer to the following manuals:
→ Refer to the FX3G Series User's Manual - Hardware Edition.
The following section describes the installation method for the FX3G Series PLC
(FX3G-40M. In this example).
Turn off the power to the PLC before installation.
For more details on installation and removal, refer to the PLC main unit manual.
→ Refer to the FX3G Series User's Manual - Hardware Edition
2.1 Installation Method
1) Remove the top cover (A in the right
figure) or top cover (S) (A’ in the right
figure).
In a 14/24-point type main unit, only
the top cover (A in the right figure) is
provided.
2) Attach the accessory side cover (B in
the right figure).
Attachment of the side cover (B in the
right figure) is not necessary when
installing the FX3G-2AD-BD to only
under the top cover (S) of a 40/60-
point type main unit.
3) Make sure the expansion board is in
parallel with the main unit and attach it
to the optional equipment connector.
4) Fix the expansion board to the main
unit using the provided M3 tapping
screws. (2 places)
Tightening torque : 0.3 to 0.6 N⋅m
INSTALLATION
PRECAUTIONS
•Make sure to cut off all phases of the power supply externally before attempting
installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
INSTALLATION
PRECAUTIONS
•Use the product within the generic environment specifications described in PLC
main unit manual (Hardware Edition).
Never use the product in areas with excessive dust, oily smoke, conductive dusts,
corrosive gas (salt air, Cl2, H2S, SO2, or NO2), flammable gas, vibration or
impacts, or exposed to high temperature, condensation, or rain and wind.
If the product is used in such conditions, electric shock, fire, malfunctions,
deterioration or damage may occur.
•When drilling screw holes or wiring, make sure cutting or wire debris does not
enter the ventilation slits.
Failure to do so may cause fire, equipment failures or malfunctions.
•Do not touch the conductive parts of the product directly.
Doing so may cause device failures or malfunctions.
•Connect expansion board securely to their designated connectors.
Loose connections may cause malfunctions.
4)
3)
3)
4)
B
A
1)
1)
2)
A'
3. Wiring
3.1 Applicable Cable and Terminal Tightening Torque
3.1.1 Terminal block (European type)
1) Wire size
Wiring to analog device should use 20-22 AWG wire.
2) Applicable cable
3) Termination of cable end
Strip the coating of strand wire and twist the cable core before connecting it,
or strip the coating of single wire before connecting it.
An alternative connection is to use a ferrule with insulating sleeve.
When using a stick terminal with insulating sleeve, choose a wire with proper
cable sheath referring to the above outside dimensions, or otherwise, the
wire cannot be inserted easily.
The tightening torque must be 0.22 to 0.25N•m.
WIRING
PRECAUTIONS
•Make sure to cut off all phases of the power supply externally before
attempting installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
WIRING
PRECAUTIONS
•Make sure to cut off all phases of the power supply externally before
attempting installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
•Make sure to observe the following precautions in order to prevent any
damage to the machinery or accidents due to abnormal data written to the
PLC under the influence of noise:
1) Do not bundle the main circuit line together with or lay it close to the main
circuit, high-voltage line or load line.
Otherwise, noise disturbance and/or surge induction are likely to take
place. As a guideline, lay the control line at least 100mm (3.94") or more
away from the main circuit or high-voltage lines.
2) Ground the shield wire or shield of the shielded cable at one point on the
PLC. However, do not use common grounding with heavy electrical
systems.
•Make sure to properly wire to the European terminal board in accordance
with the following precautions.
Failure to do so may cause electric shock, a short-circuit, wire breakage, or
damage to the product.
- The disposal size of the cable end should be 9mm (0.35").
- Tightening torque should be between 0.22 and 0.25N•m.
- Twist the end of strand wire and make sure that there are no loose wires.
- Do not solder-plate the electric wire ends.
- Do not connect more than the specified number of wires or electric wires
of unspecified size.
- Affix the electric wires so that neither the terminal block nor the connected
parts are directly stressed.
•Make sure to properly wire to the FX3G Series PLC in accordance with the
following precautions.
Failure to do so may cause electric shock, a short-circuit, wire breakage, or
damage to the product.
- The disposal size of the cable end should follow the dimensions described
in this manual.
- Tightening torque should follow the specifications in this manual.
Typ e Wire size
Single-wire 0.3mm2to 0.5mm2(AWG22 to 20)
2-wire 2 pieces of 0.3mm2(AWG22)
Manufacturer Model Pressure bonding tool
Phoenix Contact Co., Ltd. AI 0.5-8WH CRIMPFOX ZA 3
(or CRIMPFOX UD 6)
9mm
(0.35")
- Strand wire/single wire
8mm
(0.31")
Contact area
(Crimping area)
14mm(0.55")
2.6mm(0.1")
Insulation sleeve
- Stick terminal with insulating sleeve
4) Tool
For tightening the terminal, use a
commercially available small
screwdriver having a straight form that is
not widened toward the end as shown
right.
Caution :
If the diameter of screwdriver grip is too
small, tightening torque will not be able
to be achieved. Use the following recommended screwdriver or an
appropriate replacement (grip diameter: approximately 25mm (0.98")).
3.2 Wiring of Analog Input
→ For the terminal configuration, refer to Section 1.2
*1 Make sure to short-circuit the 'V+' and 'I+' terminals when current is
input. (: input channel number)
3.2.1 Cautions
1) Make sure to short-circuit the 'V+' and 'VI-' terminals when ch is not used.
2) Use 2-core shielded twisted pair cable for the analog input lines, and
separate the analog input lines from other power lines or inductive lines.
3) The grounding resistance should be 100Ωor less.
3.3 Grounding
Grounding should be performed as stated below.
•The grounding resistance should be 100Ωor less.
•Independent grounding should be performed for best results.
When independent grounding is not performed, perform "shared
grounding" of the following figure.
→ For details, refer to the FX3G Series User's
Manual - Hardware Edition.
•The grounding wire size should be AWG 22-20 (0.3-0.5 mm2).
•The grounding point should be close to the PLC, and all grounding wire
should be as short as possible.
Manufacturer Model
Phoenix Contact Co., Ltd. SZS 0.4×2.5
With
straight tip
2.5mm
(0.1")
0.4mm
(0.02")
Using current
input
V +, I +, ch : represents the channel number.
*1
Terminal
block
2AD-BD
I +
V +
ch
250Ω
Using voltage
input
VI-
ch
250Ω
Grounding
Grounding 88.7kΩ
88.7kΩ
110kΩ
110kΩ
I +
V +
PLCPLCPLC
Other
equipment
Shared grounding
Good condition
Common grounding
Not allowed
Independent grounding
Best condition
Other
equipment
Other
equipment
4. Specifications
4.1 Applicable PLC
The version number can be checked by monitoring D8001 as the last three digits
indicate it.
•The number of connectable expansion boards varies depending on the main unit as
follows:
FX3G-14M, 24MMain units : 1 unit
FX3G-40M, 60MMain units : 2 units
Never stack up two or more expansion boards.
For details on the system configuration, refer to the following manual.
→ Refer to the FX3G/FX3U/FX3UC Series User's Manual - Analog Control Edition
4.2 General Specifications
The general specifications are equivalent to the PLC main unit.
For general specifications, refer to the following manuals.
→ Refer to the FX3G Series User's Manual - Hardware Edition
4.3 Performance Specifications
STARTUP AND
MAINTENANCE
PRECAUTIONS
•Do not disassemble or modify the PLC.
Doing so may cause fire, equipment failures, or malfunctions.
* For repair, contact your local Mitsubishi Electric distributor.
•Do not drop the product or exert strong impact to it.
Doing so may cause damage.
DISPOSAL
PRECAUTIONS
•Please contact a certified electronic waste disposal company for the
environmentally safe recycling and disposal of your device.
TRANSPORT AND
STORAGE PRECAUTIONS
•The product is a precision instrument. During transportation, avoid any impacts.
Failure to do so may cause failures in the product. After transportation, verify the
operations of the product.
Model name Applicability
FX3G Series PLC Ver. 1.10 or later
Item Specifications
Voltage input Current input
Analog
input range
0 to 10V DC
(Input resistance: 198.7kΩ)
4 to 20mA DC
(Input resistance: 250 Ω)
Maximum
absolute
input
-0.5V,+15V -2mA,+30mA
Digital
output 12 bits, binary 11 bits, binary
Resolution 2.5mV(10V/4000) 8μA(16mA/2000)
Tota l
accuracy
•±0.5% (±50mV) for full scale
of10V (when ambient
temperature is 25°C±5°C)
•±1.0% (±100mV) for full scale
of 10V (when ambient
temperature is 0°C to 55°C)
•±0.5% (±80μA) for full scale
of 16mA (when ambient
temperature is 25°C±5°C)
•±1.0% (±160μA) for full
scale of 16mA (when
ambient temperature is 0°C
to 55°C)
A/D
conversion
time
180μs
(The data will be updated at every scan time of the PLC.)
Input
characteris
tics
Insulation
method No insulation between each channel or the PLC.
Occupied
points
0 point (This number is not related to the maximum number of input/
output points of the PLC.)
0
4000
10V
4080
10.2V
Digital output
Analog input
Digital output
Analog input
04mA
2000
20mA 20.32m
A
2040
4.4 List of Special Devices
R: Read W: Write
As for the details of the special devices, refer to following manual.
→ Refer to the FX3G/FX3U/ FX3UC Series User's Manual - Analog Control Edition
Device number Description R/W
BD1 BD2
Special
auxiliary
relay
M8260 M8270 Switches the input mode of channel 1
OFF: Voltage input ON: Current input R/W
M8261 M8271 Switches the input mode of channel 2
OFF: Voltage input ON: Current input R/W
Special
data
register
D8260 D8270 Channel -1 input data R
D8261 D8271 Channel -2 input data R
D8264 D8274 Averaging time for channel-1
(Settingrange: 1 to 4095) R/W
D8265 D8275 Averaging time for channel-2
(Settingrange: 1 to 4095) R/W
D8268 D8278
Error status
b0: Channel-1 over-scale detection
b1: Channel-2 over-scale detection
b2: Unused
b3: Unused
b4: EEPROM error
b5: Averaging time setting error
b6: 2AD-BD hardware error
b7: 2AD-BD communication data error
b15 to b8: Unused
R/W
D8269 D8279 Model code = 3 R
FX3G-2AD-BD
INSTALLATION MANUAL
This manual describes the part names, dimensions, mounting, and
specifications of the product. Before use, read this manual and the manuals of
all relevant products fully to acquire proficiency in handling and operating the
product. Make sure to learn all the product information, safety information, and
precautions.
Store this manual in a safe place so that it can be taken out and read whenever
necessary. Always forward it to the end user.
Registration:
The company and product names described in this manual are registered
trademarks or the trademarks of their respective companies.
Effective September 2008
Specifications are subject to change without notice.
©2008 Mitsubishi Electric Corporation
Manual Number JY997D33501
Revision B
Date September 2008