MK Diamond Products MK-5005S System manual

CAUTION:
Read all safety and
operating instructions
before using this
e
q
ui
p
ment
BLOCK SAW
OWNER’S MANUAL &
OPERATING INSTRUCTIONS
Enter the Serial Number of your new saw in the
space below. The Serial Number is located on the
left side of the blade guard.
NOTE:
For your (1) one year warranty to be effective,
complete the warranty card (including the Serial
Number) and mail it in as soon as possible.
SERIAL NUMBER:
MK-5005S
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MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 45
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MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 46
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MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 47
EXPLODED VIEW AND PARTS LIST
PARTS LIST:
Item Description Qty Part #
A Frames - -
A1 Frame, MK-5000 Main 1 155541
B Pivot Bracket - -
B1 Bracket, Elevation Pivot 1 156285
B2 Washer, 3/8 ID x 1-1/2 OD, Fender Washer 2 158523
B3 Screw, 1/4-20 x 1/2 Hex Head 2 152608
B4 Screw, 3/8-16 x 3/4 Hex Head 2 153527
B5 Bumper, 1/4 ID x 1-1/2 OD x 3/4 2 154496
B6 Washer, 1/4 SAE Flat 2 151915
B7 Nut, 1/4-20 Hex 2 151893
B8 Fitting, Grease (zerk) 1 153852
B9 Bushing, 1 x 1-1/4 x 2 MIS 2 154571
B10 Shaft, Pivot Arm MK-5000 1 155880
B11 Screw, 1/4-20 x 1/4 Socket Head Set, Cone point 2 153864
C Cutting Head MK-5000 - -
C1A Casting, Cutting Head (comp) 1 155783
C2 Cover, 5000 Mounting Block (Comp) 2 156265
C3 Casting, 5000, Mounting Block (Comp) 2 155762
C4 Bolt, 3/8- 16 x 4-1/2 Hex Head Tap 1 153110
C5 Washer, 1-1/4 x 1-1/4 Square 1 157567
C6 Washer, 3/8 SAE Flat 2 150923
C7 Strap, Motor Adjustment 1 153611
C8 Nut, 3/8- 16 UNC 1 101188
C9 Screw, 1/2 x 1/2 Socket Head Shoulder 4 151753
C10 Washer, 1/2 SAE Flat 3 150924
C11 Joint, 1/2- 20, Female Spherical (RH) 4 154387
C12 Nut, 1/2- 20 Jam (RH) 4 154460
C13 Arm, Rear Connecting 1 158563
C14 Bearing, Ball 5/8 ID x 1-3/8 OD 2 140004
C15 Crank, Bell 1 157426
C16 Collar, Stop 5/8 ID x 1-1/8 OD x 1/2 2 140012
C17 Screw, 5/16-18 x 1/4, Socket Head Set 2 152607
C18 Screw, 5/16 x 18 x 1, Hex HD Cap 7 151743
C19 Washer, 5/16 SAE Flat 7 151754
C20 Washer, 5/16 Split Lock 7 151747
C21 Screw, 5/16-18 x 1 Flat, Socket HD Cap 1 155552
C22 Bushing, .75 x .875 x 1 Steel 3 160826
C23 Washer, Nylon .75 x 1.25 x .093 2 160827
C24 Shim, Mount Pivot Shaft Various 2 155905
C25 Shaft, Blade Guard Pivot 1 155886
C26 Link Rod, Blade Guard 1 158564
C27 Screw, 1/4- 20 x 1 Socket Head Cap 4 151049
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MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 48
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Item Description Qty Part #
C28 Shaft, Cutting Head Pivot 1 154828
C29 Collar, 3/4 Set 1 153814
C30 Washer, 3/8 Split Lock 1 150925
D Depth Control - -
D1 Housing, Adjustment Shaft 1 152116
D2 Screw, 3/4- 6 x 10-7/8, Depth Control 1 150840
D3 Spacer, 3/4 ID x 1 OD x 3/4 1 156249
D4 Locknut, Feed Screw 1 158227
D5 Nut, 3/8- 16 Hex Hd. 4 101188
D6 Washer, 3/8 SAE Flat 4 150923
D7 Washer, 3/8 Split Lock 4 150925
D8 Bearing, Flange FC2-25 x 3/4 ID 1 152025
D9 Spacer , .76 ID x 1 OD x 1.187 1 156250
D10 Plate, Bearing Support 1 156278
D11 Screw, 3/8-16 X 1/2 Socket Head Set, cup point 1 153710
D12 Wheel, Depth Control (comp) 1 153646
D13 Knob, Ball, 2”, 3/8-16 Insert 1 158519
D15 Screw, 1/2 x 3/4 Socket Head Shoulder 1 156177
D16 Bumper, 1-1/2 Dia. x 1/2- 13 x 3 Stud 2 158605
D17 Nut, 1/2- 13 Hex 2 151282
D18 Fitting, Grease 2 153852
E Footpedal Linkage - -
E1 Footpedal and Bar, 5000 Block Saw 1 160139
E2 Screw, 1/2 x 1/2 Socket Head Shoulder 4 151753
E3 Washer, 3/8 SAE Flat 6 150923
E4 Nut, 3/8-16 Center Lock 4 153522
E5 Spring, Footpedal 2 152115
E6 Washer, 1/2 SAE Flat 2 150924
E7 Screw, 1/2-13 x 5-1/2 Hex Head Cap 1 158526
E8 Linkage, Pedal Horizontal 2 152112
E9 Screw, 3/8- 16 x 1 Hex Head Cap 2 152507
E10 Pedal, Shaft Tie 1 156259
E11 Linkage, Pedal Diagonal 2 152113
E12 Nut, 1/2- 13 Center Lock 1 156238
E13 Linkage,Pedal Vertical 2 152114
E14 Screw, 1/2 x 3/4 Socket Head Shoulder 4 156177
E15 Hook Bolt, Weldment, 5000 Block Saw 1 160141
F Connecting Linkage - -
F1 Link, Front Connecting 2 156253
F2 Link, Rear Connecting 1 156252
F3 Joint, 1/2- 20 Female Spherical (RH) 4 154387
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MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 49
EXPLODED VIEW AND PARTS LIST
Item Description Qty Part #
F4 Bolt, 1/2 x 1/2 Socket Head Shoulder 4 151753
F5 Screw, Adjustment 4 154433
F6 Nut, 1/2- 20 Jam 4 154460
F7 Bolt 5/16- 18 x 1 Hex HD 4 151743
F8 Washer, 5 /16 SAE Flat 4 151754
F9 Washer, 5/16 Split Lock 4 151747
F10 Nut, 5/16- 18, Hex HD 4 101196
F11 Nut, 1/2- 20 Jam (LH) 4 154461
G Blade Shaft MK-5000 1 154636
G1
Casting, Blade Shaft MK-5000 (comp) Pin, Arbor Alignment 1 2 154637 153946
G2 Screw, 1/2- 20 x 1-1/4 Hex HD Cap 1 152122
G3 Flange, Blade Shaft Outer 1 132290
G4 Flange, Blade Shaft Inner 1 154640
G5 Bearing, Blade Shaft 2 154594
G6 Shaft, Blade 3/4 MK 5000 1 154639
G7 Pulley, 16J28X.75 Bore 1 160362
G8 Key, 3/16 x 3/16 x 1-1/8 Square 1 150344
G9 Washer, 5/16 SAE Flat 4 151754
G10 Screw, 5/16- 18 x 2-1/2, Hex HD 4 101675
G11 Washer, 5/16 Split Lock 4 151747
G12 Screw, 5/16- 18 x 3/16 Socket HD Set 4 151167
H Blade Guard MK-5000 - -
H1A Casting, Blade Guard, MK-5000 (comp)20” 1 159674
H2 Elbow, 3/8 NPT 90 Brass Street 1 152074
H3 Nipple, 3/8 NPT x Close Brass 1 152073
H4 Valve, 3/8 Ball 1 152075
H5 Fitting, 3/8 MNPT x 3/8 BARB Brass 1 152076
H6 Guard, Splash 1 160310
H7 Screw, 1/4-20 x 5/8 Hex HD 1 150404
H8 Washer, 1/4 SAE Flat 1 151915
K Belt Guard, Electric - -
K1 Casting, Belt Guard Inner (comp) 1 154634
K2 Casting, Belt Guard Outer (comp) 1 154635
K3 Washer, 3/8 SAE Flat 2 150923
K4 Washer, 3/8 Split Lock 2 150925
K5 Bolt, 3/8-16 x 2-1/2 Hex HD Tap 2 155589
K6 Bolt, 5/16-18 x 1-1/4 Hex HD Tap 3 151748
K7 Washer, 5/16 SAE Flat 3 151754
K8 Washer, 5/16, Split Lock 3 151747
K9 Belt, 16J610 1 156551
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MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 50
EXPLODED VIEW AND PARTS LIST
Item Description Qty Part #
KA Belt Guards, Gas - -
KA1 Casting, Belt Guard, Motor, Outer (comp) 1 156149
KA2 Casting, Belt Guard, Motor, Inner (comp) 1 156148
KA3 Casting, Belt Guard, Arbor, Outer (comp) 1 156146
KA4 Casting, Belt Guard, Arbor, Inner (comp) 1 156147
KA5 Screw, Hex Head 3/8-16 x 1-1/4 3 150774
KA6 Washer, Lock, Split 3/8 3 150925
KA7 Washer, Flat Cut 5/16 3 101352
KA8 Screw, Hex Head 5/16-18 x 2-1/2 2 101675
KA9 Washer, Lock, Split 5/16 4 151747
KA10 Washer, Flat, SAE 5/16 4 151754
KA11 Screw, Hex Head 5/16 x 1-1/4 2 153950
KA12 Belt, Micro-V 16J270 1 160366
KA13 Belt, Micro-V 16J430 1 160367
N Assembly, 5000 Table 1 152124
N1 Casting, 5000 Table (comp) 1 152455
N2 Washer, 5/16 SAE Flat 4 151754
N3 Nut, 5/16-18 Hex 4 101196
N4 Wheel, Roller 4 152493
N5 Stud, Roller Wheel 4 152494
N6 Bolt, Carriage 7/16-14 x 1-1/4 2 152423
N7 Backstop, Rule Conveyor Cart 1 152126
N8 Washer, 7/16 Split Lock 2 152424
N9 Nut, 7/16-14 Hex 2 150922
N10 Casting, Squaring Arm (comp) 1 132332
N11 Nut, 5/16- 18 Square 1 151156
N12 Screw, Thumb, 5/16- 18 x 1-1/2 1 151155
N13 Wood Strip, Table Insert 5000 1 157748
N14 Screw, #6 X 1 Bugle Head Phillips Drywall 2 159906
N15 Mat, 5000 Table (large) 1 160165
N16 Mat, 5000 Table (small) 1 160166
N17 Nut, 1/4-20 Nylock 16 159857
N18 Washer, 3/8 SAE Flat 16 150923
P Handles - -
P1A Handle, Cutting Head 20” 1 155851
P2 Handgrip, 7/8” 1 139949
P3 Screw, 3/8- 16 x 1 Flat Socket HD Cap 2 154019
Q Water Pump, Electric - -
Q1 Hose, Vinyl 1/2 ID x 3/4 OD x 6’ 1 150845
Q2 Clamp, Hose 5/8 1 151198
Q3 Adapter 1/4 x 1/4 Pump TPF-22 1 128397
Q4A Pump, 300GPH, 115V 60Hz 1 160509
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MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 51
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Item Description Qty Part #
S Accessory Pack - -
S1 Carton, Accessory Pack MK-5000 1 152432
S2 Insert, Accessory Pack MK-5000 1 152433
S3 Plug, Rubber Drain 1 153439
S4 Wrench, Masonry Saw 1 134056
S5 MK-5005S Owners Manual 1 158769
S6 Blade, MK-799DE 1 158237
T Carton - -
T1 Carton, 5000 1 152994
T2 Pallet, 5000 1 152072
V Motors - -
V1A Motor, 5Hp, 208-230V, 60Hz, 1ph 1 159472
V2B Pulley, 16J31 X 1.125 Bore 1 160412
V3 Nut, 3/8- 16 Hex 4 101188
V4 Screw, 3/8- 16 x 1-3/4 Hex Head Cap 4 150920
V5 Washer, 3/8 Split Lock 4 150925
V6 Washer, 3/8 SAE Flat 4 150923
V7 Washer, Sq. 1-1/4 x 1-1/4 4 157567
V8 Key, 1/4 x 1/4 x 1-3/4 Square 1 150796
V9 Screw, 5/16- 18 x 3/16 Socket HD Set 4 151167
W Switch, Electrical, Single Phase - -
W1 Box, Elec, Top, 1-1/2, (Comp) 1 160870
W2 Cover, 30A Switch Box (Comp) 1 159539
W3 Lever, Actuator, 30A Switch Box (Comp) 1 159540
W4 Plate, Mounting, 30A Switch 2 159489
W5 Lever, On/Off, 30A Switch Box 1 159490
W6 Bushing, Nylon, 30A Switch Box 1 158799
W7 Seal, Urethane, 30A Switch Box 1 159492
W8 Gasket, 30A Switch Box 1 159491
W9 Switch, 30A/2HP/120V/DPST 1 159488
W10 Connector, Cord LTF 29 1 160689
W11 Screw, 6-32 X 5/16 Flat Head Phillips Machine 6 159493
W12 Screw, 10-24 X 1/4 Pan Head Phillips Machine 1 159494
W13 Screw, 6-32 X 5/8 Pan Head Phillips Machine 4 157393
W14 Screw, 10-24 X 5/16 Slotted Hex Washer Head
Grounding 1 159597
W15 Washer, #10 SAE Flat 1 154369
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