Modsel Contour Portare-X Servicing User manual

Contour Portare-X Servicing
Thank you for placing your confidence in our Stretchers. They have been engineered from
quality materials and hand-made with care to fulfil the requirements of the healthcare
industry. Your stretcher will give years of trouble-free service if used and cared for in
accordance with our directions.
As an Australian manufacturer with the longest warranty, we’re committed to delivering the best value in
the healthcare industry. If you have a maintenance issue with any of our products, we can help to get you
back up and running again very quickly.
All of our parts are usually in stock ready for a 24 hour dispatch. Identify anyContourPortare-X Stretcher
parts that you may need for an emergency repair or future maintenance, and contact us today for a fast,
fairly priced response.
To facilitate quick and accurate identification, pleasesupply theSERIAL NUMBERfound on the
MODSELmanufacturers label of the product.
Routine inspection of castors and other frame components can usually preventcommon problems. After
each (12) twelve months of use, the trolley must be checked in accordance with our recommended
Service Checklist.
An approvedMODSEL Service Checklistcan be downloaded online from this link
TO ENSURE WARRANTY, PERIODIC MAINTENANCE RECORDS MUST BE RETAINED.
Disposal
Contact Modsel or your institution expert for advice on disposal of this device.
DO NOT repurpose this device. Modsel as the legal manufacturer of this medical device can advise if it
can be reconditioned.
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How To Service The Dropsides
Refer to the separateDropside Servicingguide.
How To Remove The Plastic Base Cover
1. Fully raise the height of the stretcher top.
2. Lift the plastic base cover up and then twist/roll it sideways.
3. Slidethe entire cover out of the base frame through the lifting legs.
4. To replace, follow reverse procedure.
How To Replace The Lifters
1. Firstly ensure the base cover is free and then lay the stretcher on its side on the ground. This can
be done by the following steps;
2. Stand facing the side of the stretcher – the side to stand on must be the side that you want to
have lain down on the ground.
3. Pull stretcher towards you until all castors are at 90° to the length of the stretcher (facing away
from you) and apply the brakes.
4. With the help of another person, firmly hold end rails at either end of the stretcher and carefully
tilt it over until top makes contact with the ground.
5. Remove theretaining pins from the ends of the lifter.
6. Replace with new lifter ensuring that the new one is positioned correctly.
7. Reassemble in the reverse order to the steps above.
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How To Adjust The Brake/Steer System
Wear from continuous use may cause the trolley brake or steer action to not lock in properly over time.
This may need to be corrected by adjusting the length of the Brake Linkage Rod.
1. Lock the right hand brake/steer pedal (from the foot end of the trolley) into the brake position.
Check that the head end pedal on the same side is locking fully into the brake position at the same
time. If not, the Brake Linkage Rod may need to be shortened or lengthened accordingly, to
equalise the operation.
2. To adjust the Brake Linkage Rod, lift or remove the plastic base cover as per instructions above.
3. Loosen the rod end lock nut.
4. Remove the rod end retaining bolt and nut and then wind the rod end a half turn in (clockwise) to
shorten or out to lengthen the Brake Linkage Rod.
5. Assemble the rod end retaining bolt loosely and test the brake/steer action. Continue to adjust the
rod end until the system operates correctly.
6. Re-assemble, locking all bolts and nuts tight.
How To Replace a Castor
1. Check the replacement castor is the correct type (ie. brake or brake/steer, Catis or Tente brand).
2. Remove or lift up the plastic base cover as per the instructions above.
3. Set the brake pedal the neutral position. Loosen the pedal lock screws at castor to be removed.
Using a suitable marker pen, mark the position of the hex lug on the hex rod. Loosen the lock
screw on the hex lug to allow the hex rod to slide through. Use a pin punch on the end of the hex
rod, to drive clear of the castor.
4. Release the lock tab and remove the castor retaining bolts. Remove old castor. Remove any plastic
bolt-hole plugs if in the castor spigot and insert the replacement castor. DO NOT ROTATE THE
CASTOR SPIGGOT, AS THIS MAY ALTER THE CASTOR SETTINGS.
5. Align the hex rod with the hole in the castor spigot. If the hex rod will not slide through the spigot,
remove and rotate entire castor 180° and re-ft. Tap the hex lug back into the original position
using a soft hammer and tighten lock screw using medium strength thread locker. Replace the
castor retaining bolts together with the existing or new lock tab. Tighten the castor lock screws.
Bend bolt locking tabs into position against bolt heads.
6. Replace brake pedal ensuring adequate clearance both sides of the base for the cover.
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Spare Part Identification Table
Item Code Description
1 MPT-J2837-Standard Contour Electric Premia Mattress-Standard
1.1 MPT-J2837-Wide Contour Electric Premia Mattress-Wide
2 MPT-C2718 Corner Casting
3 MPT-E1745 PVC End Cap
4 MPT-E2696-Standard End Rail PVC Extrusion - Standard
4.1 MPT-E2696-Wide End Rail PVC Extrusion - Wide
5 MPT-E2695-Standard End Rail Aluminium Extrusion-Standard
5.1 MPT-E2695-Wide End Rail Aluminium Extrusion-Wide
6 BIC-3037 Knee Bend Actuator
7 BIC-1792-3 Dewert Battery
8 BIC-1792-2 Battery Interface
9 BIC-2435 Backrest Actuator
10 BIC-2339 Twin Wheel Castor
11 BIC-2438 Portare Hi-Lo Actuator
12 BIC-1001721 5th Wheel Strut-600N
13 BIC-2153 Silva ID Castor
14 BIC-2340 Ezi Track Actuator
15 MPT-SA-2482-LH Steer/Brake Pedal Assembly-LH
16 MPT-SA-2482-RH Steer/Brake Pedal Assembly-RH
17 BIC-2442-Knee Break Handset
18 BIC-2318 Control Box
19 MPT-SA-2545-Standard CPR Release Lever Assembly-Standard
19.1 MPT-SA-2545-Wide CPR Release Lever Assembly-Standard
20 BIC-1790 Cable Retractor
21 MPT-WS2663-Standard Portare-X Lower Backrest Frame-Standard
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21.1 MPT-WS2663-Wide Portare-X Lower Backrest Frame-Wide
22 MPT-SA-2698-Standard End Rail Assembly-Standard
22.1 MPT-SA-2698-Wide End Rail Assembly-Wide
23 MPT-WS2678-Standard Portare-X Upper Backrest Frame-Standard
23.1 MPT-WS2678-Wide Portare-X Upper Backrest Frame-Wide
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