Moen 2200 Series User manual

MT659C
MODELS 2200, 2400 & 72200 SERIES
INSTALLATION INSTRUCTIONS
THESE INSTRUCTIONS MUST BE
LEFT WITH HOMEOWNER
TUB AND SHOWER VALVES
All models have 4 port castings. Stops are optional on all models. All models are also available for 1/2 inch I.P.S. pipes
or 1/2 inch copper sweat connections to copper water tubing. The 2400 series include built in pushbutton diverter.
Measurements
CAUTION: Always turn water off before disassembling the valve. Open valve handle to
alleviate water pressure to insure that complete water shut-off has been
accomplished.
Before turning water on during either rough-in or trim-out, make sure that cartridge retainer clip is in place. The
cartridge and retainer clip were properly installed and tested before leaving the factory. Although it is unlikely, it is
neverthelesspossiblethatthroughthehandlingofthevalvebyanynumberofpersonstheretainerclipmaynotbe
properlyinstalled. Thisshouldbecarefullycheckedattimeofrough-inandtrim-out. Iftheretainerclipisnotproperly
installed, water pressure could force the cartridge out of the casting. Personal injury or water damage to the
premises could result.
UP
These are shown in the drawings. The depth
measurement is critical. Use the front face of
the plaster ground as a reference point for the
finished wall position, including tile (2-1/16"
[51mm]). The center line of the supply and
dischargepipingshouldbe a maximumof2-3/16"
(56mm)andaminimumof1-7/16"(37mm)behind
the finished wall surface.
UP
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HANDLE
COVER O-RING
HANDLE
SCREW
HANDLE
KNOB
ESCUTCHEON
WASHER
PLASTER
GROUND
1-1/4"
(32mm)
2-1/16"
(52mm)
CAUTION:
USE 1/2" IRON
PIPE SIZE
MINIMUM. DO
NOT USE 1/2"
TUBING, EXCEPT
WHEN SLIP FIT
SPOUT IS USED.
COMBINATION
MODELS 32"
(813mm)
SHOWER
45"
(1143mm)
48"
(1219mm)
6'6"
(1981mm)
SUPPLY 1/2" I.P.S. OR
COPPER SWEAT
2400 MODEL SERIES
PUSH BUTTON DIVERTER
MODEL ILLUSTRATED
ALL DIMENSIONS NOMINAL
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WALL LINE
FLOOR
UP

®
CLIP
EAR
IMPORTANT: SEE FLUSHING
INSTRUCTIONS PAGE 2

MT659C
Stop Operation
CC - This type is integral with casting, actuated by screwdriver, and require a 90°turn to open or close. When the screwdriver slot is vertical, the rubber
stop is closed, and when the slot is horizontal, the rubber stop is open.
IPS - This type has been added to the basic shower casting and is actuated by screwdriver. The stop is opened by rotating in a counterclockwise
direction until it stops and closed by rotating in a clockwise direction until it bottoms.
To Rough-in Body Casting
MAKE SURE ALL WATER SUPPLIES ARE OFF.
Note the "UP" arrow on the casting. Install with the arrow UP. If the valve is to be
used for a Shower only, plug the bottom outlet with a pipe plug. If the valve is to be
usedasaTubFilleronly,putthepipepluginthetopoutlet. Ifthevalveistobeused
for both a Shower and a Tub, connect the top outlet to the shower, using either 1/2
inch iron pipe size, or 1/2 inch copper water tube. Connect the bottom outlet to the
tub spout using 1/2 inch iron pipe size. 1/2 inch copper water tube can be used with
the Moen Slip Fit Spout.
WARNING: Secure all pipes and the shower and tub drop ells. Use Teflon tape on
all threads. Use a plain ell on the tub drop. A twin ell is not needed. Check system
for leaks before closing wall.
(Built in diverter models will use a tub filler spout while all other models will use
diverter tub spouts.)
CAUTION
These valves are equipped with
Moen's long life 1225 cartridge,
designed for smooth, trouble free
operation. When soldering, do not
heat valve any higher than neces-
sarytoflowthesolder. Overheating
may damage the cartridge or rub-
ber stop valves. Following this di-
rectionwillallowyoutosolderwith-
out removing the cartridge or rub-
ber stop valves.
WARNING: Thecartridge andrub-
ber stop valves MUST be removed
before either brazing or resistance
(electric) soldering.
Flushing
IMPORTANT: Before closing all wall openings, pressure test valve and complete system for
leaks using flushing instructions
IMPORTANT:
Pipe chips, sand, stones, and other solids found in new or renovated plumbing can damage the sealing surface of the faucet cartridge and cause a leak.
To avoid damage, DO NOT OPERATE VALVE until you have followed these instructions:
1. After installing and connecting your new faucet, install shower arm but not showerhead before flushing.
2. Turn the valve on in the full cold position (handle pointing to the right) and turn on the cold supply for 15 seconds. Without closing
the valve, turn to the full hot position (handle pointing to the left) and turn on the hot supply for 15 seconds.
3. Turn the valve to the mixed position, divert water to the shower and run for an additional 15 seconds.
4. Turn off the water and check for leaks.
5. Install showerhead.
7" DIA
(178mm)
SHOWER
TUB
2" CC
(51mm)
2-3/16" IPS
(56mm)
SUPPLY
SUPPLY
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7" DIA
(178mm)
SHOWER
TUB
2-1/8" CC
(54mm)
3-3/4" IPS
(95mm)
4-5/8" FOR C.C.
(117mm)
6" FOR I.P.S.
(152mm)
SUPPLY
SUPPLY
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5-1/2"
(140mm)
PLASTER GROUND
SIZE AND WALL
OPENING
WITHOUT STOPS WITH STOPS
RUBBER STOP VALVE
(WITH SCREWDRIVER SLOT)
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Disassembly
TurnOFFbothhotandcoldwatersupplies,thenopenfaucettorelievepressure. Removehandlecoverfromhandleknob. Takeouthandlescrewandremove
handle knob, washer, and stop tube. Lift out retainer clip. Rotate cartridge shell back and forth with Moen cartridge twist wrench, grasp the cartridge stem
with pliers, and pull out the cartridge.
IPS SPOUT:
CAUTION: Thisspoutis A.B.S.plasticand willcrackwhen incontactwith somepipethreadcompounds. Pleasereadthepipecompoundlabelto becertain.
We recommend using Teflon tape thread sealant.
Screw tub spout onto pipe and tighten by hand. If final turn by wrench is needed, use small wrench with smooth jaws; otherwise, pad wrench teeth with rag
as shown. DO NOT INSERT TOOL INTO SPOUT END TO TURN SPOUT.
ESCUTCHEON: Removescrewholdingplaster groundinplace. Discardplasterground. Temporarily installhandleknob. Turnonwater andchecksystem
forleaks. Iftherearenoleaks, turn OFF water andremovehandleknob. Installescutcheonplatewith two screws provided MountwiththenotchUP. Install
stoptube. ThenotchedflatonthecartridgestemmustpointUPwhenmountingthehandleknob. Mount handle knob on the stem and replace handle screw
tightly. Snap handle cover in place on the handle.
IMPORTANT FINAL CHECK: If above instructions have been followed correctly there will be clearance between the handle and the escutcheon when the
handle is pushed into the closed position, otherwise the valve will not shut off.
CLAMP SCREW
SHOWERHEAD
FLANGE
I.P.S.
C.C.
TUB LOOKOUT
NIPPLE
I.P.S.
C.C.
SHOWER ARM
ESCUTCHEON
ESCUTCHEON
SCREWS (2)
Trim MAKE SURE ALL WATER SUPPLIES ARE OFF.
SHOWER: Install flange on long end of arm. Wrap threads on both ends of shower
arm with Teflon tape. Screw long end of shower arm into wall. Install flange and
showerhead.
C.C.SPOUT: TheMoenSlipFitspoutis designedwithanO-ringseal. Itisspecifically
designedforinstallationwithcopperwatertube. Lookoutmustbefreefromburrsinside
and out. The edge must not be rolled inward from a dull tubing cutter. The outside
surface must be free from nicks and scratches.
Pressandtwistthe spoutontothelookoutupside down. Tightentheclampscrewwith
a 5/32" hex wrench until it just starts to bind. Turn spout upright into position against
the wall and finish tightening the clamp screw by hand. The use of pliers or another
wrench on the hex wrench is not necessary. Do not overtighten.
Reassembly
Re-insertcartridgebypushingitallthewayinto the body until the front oftheearsonthecartridgeshellareflushand alignedwiththebody, (seeillustration).
Replace the retainer clip so that the legs straddle the cartridge ears and slide down into the bottom slot in the body. This prevents the cartridge from rotating
and locks it in the body. The notched flat on the stem must point UP when mounting handle, with pointer UP. Re-install stop tube, handle parts and handle
knob or lever. Tighten handle screw securely and replace handle cover.
TO REMOVE STOP VALVE
Always turn water supply OFF before disassembly. Open faucet to alleviate sustained pressure.
Removal of stop valve:
1. Remove knob and escutcheon (pry off handle cap and remove handle screw).
2. Using snap ring pliers, remove retaining ring from valve body.
3. Grip stop valve stem with pliers and rotate slightly to remove from valve body.
Re-Installation of new stop valve:
1. Check to be sure that stop valve stem is fully seated in plug.
2. Insert stop valve until fully seated beyond retaining ring groove in valve body.
3. Using snap ring pliers, place retaining ring in valve body, making sure that ring is fully seated.
4. Check orientation of stop valve for water flow. (Stop is in the off position when screwdriver slot is vertical).
5. Turn water supply on.
Not for use with Moentrol valves.
RETAINER CLIP NOTCHED FLAT
ON STEM
REPLACEMENT
CARTRIDGE
BODY
CASTING
STOP TUBE
EAR
NOT SHOWN
ESCUTCHEON AND
ESCUTCHEON
SCREWS
UP
DIVERTER
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HANDLE
SCREW
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HANDLE
COVER
HANDLE
KNOB
WASHER O-RING
HANDLE KNOB SERVICE KIT
TUB SPOUT

HELPLINE: Call our toll free Helpline number,
for answers to any product, installation, replacement
parts, or warranty questions.
25300 Al Moen Dr., North Olmsted, OH 44070-8022 U.S.A.
To Eliminate Cross-Piping On Back-To-Back Installations or To Correct
Reversed Rough-In Where Hot and Cold Positions Are Reversed:
Remove handle knob or handle lever, handle parts and stop tube (see "Disassembly"). Turn valve stem around so that the notched flat is turned one half
turn or 180°. Re-install handle parts and handle knob or lever. Tighten handle screw securely; replace handle cover (on knob handles).
Cleaning & Care Instructions
for Special Finish Models:
All that is necessary to clean these faucets is to wipe them with a soft, damp cloth such as terrycloth. Warm water will remove dry
water spots.
CAUTION: Do NOT use cleansers which contain abrasives or harsh chemicals. NEVER use alcohol or other organic solvents. A high
quality, non-abrasive wax polish applied occasionally, will help to preserve the deep tones of the finish.
MT659C AUG '96
®
© Moen Incorporated 1996
Printed in U.S.A
(800) BUY - MOEN
(289-6636)