molex BradControl HarshIO 600 eIP User manual

HarshIO 600 eIP
•
i
•
IP67 IO-Link Modules for EtherNet/IP
User’s Manual
HarshIO 600 eIP
IP67 IO-Link Modules for EtherNet/IP
Brad™ from Molex
Version 1.2
July 31st, 2018

HarshIO 600 eIP
•
ii
•
IP67 IO-Link Modules for EtherNet/IP
Revision History
Date
Author
Changes
Revision
May 23rd, 2017
Samuel Savary
First release
1.0
August 25th , 2017
Samuel Savary
Add IO-Link device replacement chapter for ID
Validation & Data Storage Modes –
Identical/Compatible with backup & Restore
1.1
July 31st , 2018
Youssef Ouassif
Add link to Molex EIP Tool for IO-Link
parameterization
1.2
Although every effort has been made to ensure the accuracy of this document, all information is subject to
change without notice. Molex takes no liability for any errors in this document or for direct, indirect, or
consequential damage resulting from the use of this manual.

HarshIO 600 eIP
•
iii
•
IP67 IO-Link Modules for EtherNet/IP
STATEMENT OF LIMITED WARRANTY
Brad™from Molex, manufacturer of HarshIO products, warrants to Buyer that products, except software,
manufactured by Brad™will be free from defects in material and workmanship. Brad™obligation under this
warranty will be limited to replacing the defective parts within one year of the date of purchasing. Products may
be returned by Buyer only after permission has been obtained from Brad™. Buyer will prepay all freight
charges to return any products to the facility designated by Brad™.
Brad™further warrants that any software supplied as part of a product sale, except obsolete products, will be
free from non-conformances with Brad™published specifications for a period of 90 days from the time of
delivery. While Brad™endeavors to improve the features and performance of software associated with its
products, no effort on the part of Brad™to investigate, improve or modify HarshIO modules firmware at the
request of a customer will obligate Brad™in any way.
For the convenience of existing customers, Brad™continues to supply certain products that are classified as
obsolete. No warranty on the software features of these products is stated or implied and Brad™specifically is
not obligated to improve the design of these products in any way. Information about the status of any product
is available upon request and customers are advised to inquire about the status of older products prior to
making a purchase.
This limited warranty does not cover losses or damages which occur in shipment to or from Buyer or due to
improper installation, maintenance, misuse, neglect or any cause other than ordinary commercial or industrial
applications. In particular, Brad™makes no warranties whatsoever with respect to implied warranties of
merchantability or fitness for any particular purpose. All such warranties are hereby expressly disclaimed. No
oral or written information or advice given by Brad™or Brad's representative shall create a warranty or in any
way increase the scope of this warranty. This limited warranty is in lieu of all other warranties whether oral or
written, expressed or implied. Brad’s liability shall not exceed the price of the individual units, which are the
basis of the claim. In no event shall Brad™be liable for any loss of profits, loss of use of facilities or device, or
other indirect, incidental or consequential damages.
Although every effort has been made to ensure the accuracy of this document, all information is subject to
change without any notice. Brad™takes no liability for any errors in this document or for direct, indirect, or
consequential damage resulting from the use of this manual.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many
variables and requirements associated with any particular installation, Brad™ cannot assume responsibility or
liability for actual use based on the examples and diagrams.
COPYRIGHTS and TRADEMARKS
Reproduction of the contents of this manual, in whole or in part, without written permission of Brad™is
prohibited.
Mini-Change®, Ultra-Lock™, Brad™ are all registered trademarks of Molex, Inc.
All other products or trademarks are the property of their respective owners.

HarshIO 600 eIP
•
iv
•
IP67 IO-Link Modules for EtherNet/IP
Table of contents
1. General Safety Instructions ................................................................6
General information.................................................................................................6
Personnel qualifications ..........................................................................................6
Preventive messages..............................................................................................6
Usage compliance...................................................................................................6
Device installation and set-up.................................................................................7
Device operation .....................................................................................................8
Electrical, mechanical and thermal specifications...................................................8
Preventive and corrective maintenance..................................................................8
2. General description.............................................................................9
Introduction..............................................................................................................9
Overview ...............................................................................................................10
3. Technical Data ...................................................................................15
Dimensions (mm)..................................................................................................15
Electrical Power Data............................................................................................16
Electrical Signal Data............................................................................................16
EtherNet/IP............................................................................................................18
Mechanical and Environmental Data ....................................................................19
4. System Description ...........................................................................20
Physical description...............................................................................................20
Power connectors..................................................................................................21
Ethernet connectors and encoding switches ........................................................25
I/O connectors.......................................................................................................29
Functional earth connections ................................................................................32
5. I/O Data mapping ...............................................................................34
I/O messaging .......................................................................................................34
EtherNet/IP Assembly instances...........................................................................35
Input process data mapping..................................................................................36
Output process data mapping...............................................................................39
Configuration data mapping..................................................................................40
6. IO-Link Features & Behaviors...........................................................43
IO-Link connection ................................................................................................43
ID Validation..........................................................................................................43
Data Storage (DS).................................................................................................44
SI with IO-Link.......................................................................................................46
IO-Link events and errors codes...........................................................................47
IO-Link ISDU access.............................................................................................48
IO-Link device diagnostic......................................................................................48
IO-Link device parametrization .............................................................................48
7. IO-Link Device replacement..............................................................49
ID Validation & Data Storage Modes –None (no ID checking) ............................49
ID Validation & Data Storage Modes –Compatible..............................................50
ID Validation & Data Storage Modes –Identical...................................................51
...............................................................................................................................51

HarshIO 600 eIP
•
v
•
IP67 IO-Link Modules for EtherNet/IP
ID Validation & Data Storage Modes –Identical/Compatible with Restore ..........52
ID Validation & Data Storage Modes –Identical/Compatible with Backup & Restore
...............................................................................................................................53
8. EtherNet/IP Object Classes...............................................................55
Identity (0x01)........................................................................................................55
Message Router (0x02).........................................................................................57
Assembly (0x04)....................................................................................................58
Connection Manager (0x06)..................................................................................59
TCP/IP Interface (0xF5) ........................................................................................60
Ethernet Link (0xF6)..............................................................................................61
File (0x37) .............................................................................................................62
DLR (0x47)............................................................................................................63
QoS (0x48)............................................................................................................64
IO-Link (0x310)......................................................................................................65
9. Getting started ...................................................................................70
Packaging content.................................................................................................70
Out of box settings ................................................................................................70
Connection instructions.........................................................................................70
Rockwell Studio 5000............................................................................................71
10. Firmware update................................................................................72
11. Web Server Interface.........................................................................73
Module information................................................................................................73
Ethernet information..............................................................................................74
EtherNet/IP diagnostic information........................................................................74
Physical information..............................................................................................75
IO-Link channel diagnostic....................................................................................76
12. Product Support ................................................................................77
Technical Support .................................................................................................77
Web Site................................................................................................................77

HarshIO 600 eIP
•
6
•
IP67 IO-Link Modules for EtherNet/IP
1.General Safety Instructions
General information
The current documentation is intended for persons technically qualified to install, use and service the products
described herein. It contains the necessary information for proper use of the products. However, for advanced
use of our products, please contact your nearest dealer for additional information.
The content of this documentation is not binding and cannot extend or limit warranties.
Personnel qualifications
Only qualified persons are authorized to install, use and service the products. Use by unqualified persons or
failure to follow the safety instructions of this document, the manuals and/or those affixed to the devices, can
result in irremediable harm or damage to persons and equipment. The following personnel are deemed to be
qualified persons for:
•Equipment operation: Personnel who operates the machines and/or processes connected to the
Brad™ products. Brad™ HarshIO must be used by persons who have received training and have
been informed of the major risks involved in working in an industrial environment.
•Preventive and corrective maintenance: Persons who modify Brad™ products hardware and software
configuration and install the product updates supplied by the manufacturer. These persons must:
obe trained in Brad™ products and operation
ohave the experience and technical knowledge required to be aware of the risks (electrical
hazards in particular) involved in their job and the ways of reducing these risks for
themselves, third parties and the equipment being used.
Preventive messages
Preventive messages are designed to identify the particular risks likely to affect personnel and/or hardware.
Different message types, both in the documentation and on the products, indicate different degrees of risk:
Danger messages indicate immediate hazards that could result in death or serious injury if not averted.
Warning messages indicate situations that could result in death, serious injury or material damage.
Caution messages indicate potentially dangerous situations that could cause bodily harm or material damage.
Usage compliance
The products described in the current documentation comply with currently applicable European
Directives (EC labeling). However, they can only operate correctly with the applications for which they were
intended as described in the documentation, and with approved products.

HarshIO 600 eIP
•
7
•
IP67 IO-Link Modules for EtherNet/IP
As a general rule, if all the handling, transportation, and storage recommendations and installation, operation
and maintenance instructions are followed, the products will operate correctly without risk for personnel or
hardware.
Device installation and set-up
It is important to follow the rules below when installing and setting up the Brad™ HarshIO. If system installation
includes products more than thirty meters away from each other, the basic cabling rules must be closely
followed.
•Strict compliance with the safety instructions provided in this documentation or on the equipment to be
installed and implemented, is absolutely essential.
•Make sure that the installation is carried out in compliance with regulations of the user country,
•Install the equipment in a suitable environment. As a closed equipment, the Brad™ HarshIO may be
installed in two ways:
oIn a casing (cabinet, chest) or,
oDirectly without any additional protection, if the associated systems (power supply, cables,
sensors, etc.) already carry a protection index equivalent to IP67 or higher.
Always connect the Brad™ HarshIO to the functional earth (FE) in compliance with existing standards (for
example: use the green/yellow wires in accordance with the NFC 15 100 standard).
•LV (Low Voltage) circuits must have a protective earth connection to ensure dangerous voltage
detection.
•Before powering up the device, check that the nominal voltage is the same as the mains voltage.
•Only use FELV (Functional Extra Low Voltage) power supplies which comply with existing standards.
•Check that the power voltages are within the tolerance ranges defined in the technical specifications
for the devices.
•Always ensure that power restoration (immediate, hot or cold) will not create a hazard for personnel or
equipment.
•Ensure that emergency stop devices remain effective in any equipment operation mode, even when
abnormal (for example, in the event of a cut wire). Resetting these devices should not result in
uncontrolled or undefined restarts.
•Position the signal cables so that the automation functions will not be disrupted by any capacitive,
inductive or electromagnetic influences, etc.
•Install the automation devices and their controlling devices so that they are protected against any
adverse incident.
•Adequate safety precautions must be applied to inputs and outputs to prevent the lack of signals from
causing undefined states in the automation devices.

HarshIO 600 eIP
•
8
•
IP67 IO-Link Modules for EtherNet/IP
Device operation
Because Brad™ HarshIO devices are components of a control system, the safety of the entire automated
system, including that of the installation and the application, cannot be dealt with in this document. For further
information, see IEC 61131-4, describing risk reduction measures for PLC users.
See the documentation of the specific products involved for more information on operation safety.
Electrical, mechanical and thermal specifications
Detailed information about the electrical, mechanical and thermal specifications of the device is available in the
associated technical documentation (installation manuals, service instructions).
Preventive and corrective maintenance
Servicing
•When replacing parts or components, only use factory approved parts.
•In all cases, before servicing a Brad™ HarshIO, disconnect the power supply from the device (unplug
the power cord or open the power cut-out device).
•Before servicing an onsite mechanical Brad™ HarshIO, disconnect its power supply and mechanically
lock the moving parts.
•On positive logic outputs or negative logic inputs, take all the necessary precautions to prevent any
disconnected wires from coming into contact with the mechanical ground (risk of unwanted
commands).
Product end-of-life
Contact your local dealer for information on how to dispose of used products in compliance with current
regulations.

HarshIO 600 eIP
•
9
•
IP67 IO-Link Modules for EtherNet/IP
2.General description
Introduction
Brad™ HarshIO 600 EtherNet/IP IO-Link Master (also called HarshIO) is a reliable solution for connecting
industrial controllers to I/O devices in harsh duty environments. Contained in an IP67 rated housing, Brad I/O
modules can be machine mounted and are able to withstand areas where liquids, dust or vibration may be
present. This makes them ideally suited for many applications including material handling and automated
assembly.
All Brad™ HarshIO modules, with Micro-Change®(M12) ports,
accept both standard threaded cordsets and the Molex
Ultra-Lock™ system.
Ultra-Lock™ connection System! The fastest, easiest and most
secure connection ever designed. Ultra-Lock™ technology is
designed for higher performance and reliability. Discover how the
push-to-lock technology of the Ultra-Lock connection system can
eliminate your downtime, increase your productivity and lower your
costs. More information visit: www.molex.com .
Brad™ HarshIO includes advanced diagnostic features. Each module embeds visible LEDs to provide
maintenance personnel the ability to easily determine I/O module and network status. These statuses are also
available through the process data image or via extended slave diagnostics.
Brad™ HarshIO main features include:
▪Module is housed in an IP67 rated enclosure that when properly installed—according to IEC 60529—
provides protection against the ingress of dust, water
▪8x IO-Link Master configurable channels (IO-Link or SIO) + 8 digital user configurable I/O channels
(DIO)
▪4-pole or 5-pole Mini-Change (7/8) power supply connector
▪Digital input and output short circuit protection
▪Integrated 2-port unmanaged Ethernet switch with cross-over and DLR capabilities
▪Diagnostic visible leds
▪Rotary switches for IP address, firmware update and factory reset modes
▪ODVA conformance tested
▪Certifications:
oCE compliant for all applicable EC directives
oFCC Title 47, Part 15, Subpart B, Class A
oREACH / MCSS
oCSA C22.2 No. 142
oIEC 61131-4
oROHS china
oEMC directive for industrial use
oUL94-V0
Part Number Table
SAP No
Material No
Description
112095-5122
TCIEI -888P-DYU
IP67 module for EtherNet/IP, 60mm format, 4-pole power
connector, 8x IO-Link + 8x I/O configurable, PNP
112095-5121
TCIEI-888P-D1U
IP67 module for EtherNet/IP, 60mm format, 5-pole power
connector, 8x IO-Link + 8x I/O configurable, PNP

HarshIO 600 eIP
•
10
•
IP67 IO-Link Modules for EtherNet/IP
Overview
The HarshIO module is consisted of three main parts.