MONTA Sinexcel ROLECEV ULTRACHARGE 160 User manual

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MONTA APPLICATION CONFIGURATION GUIDE
ULTR ACHARGE 160
Intelligent ultra-rapid EV charging station

Product Support
UltraCharge 160 DC Charger EVUCAM-V01-R0 Monta Application Configuration Guide
Page 1of 13 March 2023
Amendments
Amendment
Number Details Date
Ver 1, Rev 0 New Document. Mar 2023
Product: UltraCharge 160 DC Charger
Models:
EVDC2010 – 60kW EVDC2030 – 120kW
EVDC2020 – 80kW EVDC2040 – 160kW
Document Type: Monta Application Configuration Guide
Document Code: EVUCAM-V01-R0
Language: UK English (Original)
Date Published: March 2023
Rolec Services Ltd are the publishers of this document and own the rights to use the text, images and all technical
content contained within. Content supplied by third parties / partner organisations remains the property of that
organisation and is used by agreement with the supplier.
Rolec Services Ltd exercise care to ensure content is as accurate as possible at the time of publication. However, no
guarantee of accuracy should be inferred.
Rolec Services Ltd, Ralphs Lane, Boston, Lincolnshire PE20 1QU. United Kingdom.
[phone]
[e-mail]
Product Support
Updates to this manual will be made available on the Rolec website at
https://www.rolecserv.com/downloads-ev-charging
Check the document date, and the Version and Revision number shown at the
end of the Document Code (V01-R0, V01-R2, V02-R0, etc).
For installation assistance and advice, contact your preferred electrical
installer.

Product Support
EVUCAM-V01-R0 Monta Application Configuration Guide UltraCharge 160 DC Charger
March 2023 Page 2of 13
Contents
Product Support 1
Safety 3
Safety Advice Within this Manual 3
Configure UltraCharge 160 for Monta 4
Requirements 4
Configure Charger Output Power 9
Flexible Configuration 9
Set Power Limits 11
Link the Monta QR Codes 12
IMPORTANT:
This document is primarily intended for the following engineers:
xTechnical Support Engineer
xMaintenance Engineer
xEngineering installation team

Safety
UltraCharge 160 DC Charger EVUCAM-V01-R0 Monta Application Configuration Guide
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Safety
This manual is specifically applicable to the UltraCharge 160 DC Charger and is provided
as a guide to the configuration of the connection to the Monta application used to
remotely monitor and control the charger.
IMPORTANT: Engineers must read and understand the content of this
manual.
Rolec Services Ltd cannot accept any responsibility for improper actions.
xThe information provided in this manual must ONLY be used with the model(s) listed on
page 1 of this manual.
xThe information provided in this manual must NOT be used with any other product.
xThe content of this manual may be updated by the manufacturer as required.
xDo NOT use the equipment or application for anything other than its intended
purpose.
xDo NOT modify the equipment or application unless specifically instructed to do so by
the manufacturer.
xDo NOT attempt to repair the equipment or application unless specifically instructed
to do so by the manufacturer.
xTo maintain electrical safety, the body enclosure of the product (access covers) must
be secured in their correct location using the supplied fasteners and the seal must be
sufficient to maintain the IP rating of the enclosure.
xDamage to the product may render it unsafe. The product must be electrically
isolated and NOT used until appropriate remedial action has been performed.
Safety Advice Within this Manual
Rolec manuals use a system of warnings, cautions and notes.
xWARNINGS concern the safety of installers/end user and will be given before the
detail/instructions in the manual.
xCAUTIONS concern the potential for damage to the equipment and will be given
before the detail/instructions in the manual.
xNOTES are given to provide additional information and/or to highlight information of
importance. They will be given either before or after the detail/instructions as
appropriate and may use different wording (such as IMPORTANT) where emphasis is
required.
Warnings, Cautions and Notes may be repeated several times as appropriate and may
be preceded by a hazard symbol where appropriate.

Configure UltraCharge 160 for Monta
EVUCAM-V01-R0 Monta Application Configuration Guide UltraCharge 160 DC Charger
March 2023 Page 4of 13
Configure UltraCharge 160 for Monta
WARNING: The enclosure will be open during parts of this procedure.
Make sure exposed electrical components are guarded against accidental
contact.
Requirements
To connect the UltraCharge 160 to the Monta application you will need the following
items.
x1x SIM Card (supplied with this manual)
x2x Monta QR Code labels (supplied with this manual)
xLaptop PC and web browser and a network cable connection port
xNetwork cable – 2m long or more
xA short length of stiff wire such as a paper clip
xSmartphone with a working camera and QR Code reader
xMonta App downloaded to the smartphone.
1. Make sure the physical installation of the charge point is complete and that you
are satisfied that power can be safely applied.
2. Apply power to the charge point then move all the circuit breakers to the ON
position.
When power is applied, the alarm will activate while the door is open and certain
functions of the charge point will be inhibited.
If the alarm is distracting, the alarm switch (located at the top left-hand side of
the charge point) may be temporarily overridden by holding the switch closed
with a cable tie or something similar.
Make sure to remove the override before closing the door.
3. Take a photograph (or make a
note) of the charge point Service
Number shown on a QR code label
on the inside of the door.
Figure 1 Router Location
Service Number Label
l

Configure UltraCharge 160 for Monta
UltraCharge 160 DC Charger EVUCAM-V01-R0 Monta Application Configuration Guide
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4. Make sure you have the SIM Card. -
It should have been packaged with
this manual and the Monta QR
code label/sticker.
5. Take a photograph (or make a
note) of the SIM card number.
Alternatively, keep the SIM card
surround safe after the SIM card has
been removed.
Figure 2 SIM Card
IMPORTANT:
6. Call Rolec (01205 724754) to activate the SIM and to provide the serial/service
number(s) and QR Code ID required to create the back office for the customer.
7. Locate the charge point Router on
the inside of the main door.
Figure 3 Router Location
8. Use a short stiff wire or similar tool to
press the yellow, SIM card release
button, located on the lower edge
of the Router.
Remove the SIM card holder from
the Router. Figure 4 SIM Card Release Button
9. Place the SIM card into the holder
and make sure it is held securely.
10. Insert the SIM card and holder back
into its slot in the Router.
It should click into place and be
held in the Router. Figure 5 SIM Card in Holder
Router
This number will be needed
when configuring the
connection to Monta.
as

Configure UltraCharge 160 for Monta
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11. Connect the network cable to the
Router.
12. Connect the other end of the
network cable to the laptop PC.
Figure 6 Network Cable Connected
13. Open the Web browser on the PC
and enter the Default IP Address of
the Router into the search bar.
The address and password are
shown on the Router label – They
may not be the same as those
shown here.
In this example the IP Address is:
192.168.2.1
The Password is: admin
(all lower case). Figure 7 Router Label
14. When the address and password are entered correctly the laptop will connect to
the Router.
15. On the laptop, navigate to the
required Router settings screen
using the path shown opposite.
Network Settings > 4G Modem
16. On the screen that is displayed,
locate the field labelled APN then
enter the text ‘em’.
Do not enter
any other text
or make other
changes.
Figure 8 Laptop Screen
17. Tap the red SAVE & APPLY button shown at the bottom of the screen.
18. When the save is complete the screen (and the laptop) can be closed.
Network Cable
.

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19. Remove the network cable from the laptop and the Router.
NOTE: If the door alarm has been silenced with an override device, make sure to
remove the device NOW. The alarm should now start to ‘sound’ again.
20. Close and secure the charge point door.
21. On the charge point’s main screen,
tap the area showing the date and
time.
The date and time may not be
correct at this point but will update
automatically when a good signal
connection is established.
The screen will change to show a
Login screen. Figure 9 Default Screen
22. Enter the password 080808
Then tap OK.
The screen will change to show
configuration options.
Figure 10 Password Screen
23. Tap the Setting button.
Figure 11 Configuration Options

Configure UltraCharge 160 for Monta
EVUCAM-V01-R0 Monta Application Configuration Guide UltraCharge 160 DC Charger
March 2023 Page 8of 13
24. Tap the MCU button.
Figure 12 Setting Options
25. Make sure the fields on the screen
are filled in as detailed below. Some
may already be pre-filled but pay
particular attention to the bold
characters below:
Figure 13 MCU Settings
IP Address: 192.168.2.210
Subnet Mask: 255.255.255.0
Gateway Address: 192.168.2.1
MAC Address: This is unique to the charger and should not be changed
from what is shown.
Server IP Address 115.159.107.59
Server domain name: Wss://ocpp.monta.app/enter the characters shown on the
charge point service number label from the photo captured
at step 3.
Port Number: 443
Domain name
Connection:
Turn off
Network Type: Wired
SIM ICCID: If not automatically entered by the system, enter the digits
shown on the SIM card from the photo captured at step 4.
Platform authentication: 0
Secret key: This field should be blank – remove any digits that may be
shown.
NOTE: If you will not be connecting to Monta or you are moving away from Monta, you
will need to enter details supplied by the chosen App provider.

Configure Charger Output Power
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26. When all fields are correctly completed, tap the Back button shown at the
bottom of the screen until you return to the Default screen.
27. Remove electrical power from the charge point and allow around 30 seconds to
pass before re-applying power.
28. When the charge point has fully
restarted, check the status of the
signal bars.
Figure 14 Good Signal
and Connected to
Monta
Figure 15 Bad Signal and
not Connected to Monta
29. If the connection to Monta is bad, the reason must be investigated.
xMake sure all settings, serial numbers, etc. have been entered as
described in this guide.
xMake sure the site location has a 4G signal that is strong and consistent.
Configure Charger Output Power
Flexible Configuration
All units can be configured to a lower output to meet site power limitations. When power
output is reduced, the unit’s dynamic power sharing will automatically adjust accordingly.
For example: A 120kW model could be configured to 100kW which could provide 100kW
to one connector or 2x50kW to 2 connectors when 2 vehicles are charging at the same
time.
1. Open the left-hand door of the
charge point and, as a physical
check, count the number of power
modules installed.
Each module can provide 20kW so
in the example shown here, 8
modules will provide a total of
160kW.
2. Close and secure the door when
the count is complete.
Figure 16 Example of 8 Installed Modules
1
8