Monte Carlo Fan Company 4GIR60 Series Instruction manual

Total fan weight
DATE OF PURCHASE:
MODEL NUMBER:
RETAILER NAME:
RETAILER ADDRESS:
Attach sales receipt to this card and retain as yourproof of purchase
To register your fixture, please visit our website www.montecarlofans.com
4GIR60XXX Series Fan
cETL Model NO. : 4GIR60XXX
8.9 kg
19.58 lbs
Owner’s Guide and Installation Manual
C H I C A G O , I L
MOTOR SIZE: WATTS:
DC155x22 40W

Cautions and Warnings
Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA 70), including
fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor on one side
of the outlet box and ungrounded conductor on the other side of the outlet box. The splices, after being made, should be turned upward and pushed
carefully up into the outlet box.
WARNING: Before you begin installing the fan, servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting means to
prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning
device, such as a tag, to the service panel.
Be cautious! Read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet from the floor
to the trailing edge of the blade.
WARNING: To Reduce The Risk Of Fire, Electric Shock, or Personal Injury, Mount To Outlet Box Marked “Acceptable for Fan Support of 15.9 kg (35 lbs)
or less” And Use Mounting Screws Provided With The Outlet Box.
CAUTION: For Compliance with Local Codes and Regulations, If Installing The Secondary Support Safety Cable in the U.S., Do Not Remove Knockouts
In The Outlet Box. Mount the secondary support safety cable through the reserved nail/screw hole on the outlet box to the building structure (or the
ceiling joist).
WARNING: To reduce the risk of personal injury, do not bend blade holders during installation to motor, balancing or during cleaning. Do not insert
foreign object between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
WARNING: To reduce the risk of fire or electric shock, this fan should only be used with fan speed control part no. JY1028 manufactured by Satellite
Electronic ( Zhongshan ) Ltd
WARNING: To reduce the risk of fire or electric shock, do not use this fan with any other solid state fan speed control device, or variable speed control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
Never place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating equipment
manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for
Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
CAUTION: To Reduce the Risk of Electric Shock, Disconnect the electrical supply circuit to the fan before installing the light kit.
CAUTION: The light source is designed for this specific application and can overheat if serviced by untrained personnel. If any servicing is required, the
product should be returned to an authorized service facility for examination or repair.
All set screws must be checked and tightened where necessary before installation.
Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety Glasses, Stepladder and Wire Strippers
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING
READ AND SAVE THESE INSTRUCTIONS
Customer Service
800-969-3347
Customer Service Center
7400 Linder Ave.
Skokie, IL 60077
www.montecarlofans.com
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ON
OFF
ON
OFF
Before you begin installing the fan, Switch
power off at Service panel and lock
service disconnecting means to prevent
power from being switched on
accidentally. When the service
disconnecting means cannot be locked,
securely fasten a warning device, such
as a tag, to the service panel.
Use AC 120V/60HZ power supply
only.
Before installing this fan make sure the
outlet box is properly installed to the
house structure. To reduce the risk of
fire, electric shock, or personal injury,
mount to outlet box or supporting system
acceptable for fan support.
(Mounting must support at least 35 lbs.)
Use metal outlet box suitable for fan
support and use only the screws provided
with the outlet box (must support 35
lbs). Before attaching fan to outlet box,
ensure the outlet box is securely fastened
by at least two points to a structural
ceiling member ( a loose box will cause
the fan to wobble). Remove the two outlet
box screws provided with the box,
aligning the holes of the mounting
bracket with the holes of the outlet box.
Reinstall the 2 outlet box screws
securely.
Partially loosen downrod set screw from
yoke at top of the motor assembly.
Remove hanger ball from downrod by
loosing the set screw and removing the
pin as shown in illustration. Keep parts.
Remove preassembled keeper pin and
cross pin from downrod.
Thread lead wires and safety cable from
motor assembly through downrod.
Install downrod. Thread downrod into the
yoke on top of fan until the holes on
downrod are aligned with the holes on the
yoke, and then install cross and keeper
pins. Tighten the downrod set screw.
Caution: To avoid damaging of lead wires
from downrod installation, make sure the
lead wires and safety cable are not twisted
when install the downrod.
Warning: Cross pin and keeper pin must
be installed securely, failure to install them
will result in serious injury.
Mounting bracket
Cross pin
Keeper pin
Downrod
Cross pin
Keeper pin
Pin
Hanger ball
Set screw
Yoke

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Place decorative kit canopy bottom cap
and canopy over lead wires, safety cable
and downrod, and then replace the
hanger ball.
Replace the hanger ball with pin and set
screw and tighten securely.
Warning: Make sure the pin is installed
well on hanger ball with downrod.
Note: If the fan to be installed on a slope
ceiling, the decorative kit and canopy
bottom cap shouldn’t be installed
corresponding to next installation step.
Install ball end of downrod into mounting
bracket opening. Align (engage) slot on
ball with tab on mounting bracket.
Warning: Failure to align slot on ball with
tab may result in serious injury.
Important: If using the angle mount,
make sure open end of mounting bracket
is installed facing the higher point of the
ceiling and make sure the ceiling angle is
not steeper than 20º. Longer downrod
may be necessary allowing the fan blades
to rotate without obstructions.
For Canadian installation and for USA fan
and light kit combinations over 35 lbs, in
both flush and downrod modes the safety
cable must be installed into the house
structure beams using 3” lag screws,
washers and lock washers provided.
Make sure that when the safety cable is
fully extended the lead wires are longer
than the cable and no stress is placed on
the lead wires.
Note: If Installing The Secondary Support
Safety Cable in the U.S., Do Not Remove
Knockouts In The Outlet Box.
SAFETY CABLE INSTALLATION
Lag screw
Safety cable
Washer
Lock washer
Tab
Slot
Make wiring connections as indicates
above, using wire connectors provided.
Connect Black wire from fan to Black
(Live) wire from house. Connect White
wire from Fan to White (Neutral) wire from
house. Connect all green grounded wires
to Grounded wire from House. Make sure
that no filaments are outside of the wire
connectors.
After making the wire connections, the wires
should be spread apart with the grounded
conductor and the equipment-grounding
conductor on one side of the outlet box and
ungrounded conductor on the other side of
the outlet box. The splices after being made
should be turned upward and pushed carefully
up into the outlet box.
Lift Canopy allowing the 2 studs to
protrude through the canopy, and then
install knurled nuts as shown. Knurled
nuts provided. Tighten the knurled nuts
securely. The canopy should adjust for
any irregularity in the ceiling or Outlet
box.
Lift canopy bottom cap and decorative
cap, and then fix it on downrod with the
set screws.
Power
supply
Wall switch
Black
Black
White
White
Grounding/Green
Grounded
wires Ungrounded
wires
Pin
Canopy
Decorative kit
Knurled nut
Stud
C H I C A G O , I L
MOTOR SIZE: WATTS:
DC155x22 40W
C H I C A G O , I L
MOTOR SIZE: WATTS:
DC155x22 40W
C H I C A G O , I L
MOTOR SIZE: WATTS:
DC155x22 40W
C H I C A G O , I L
MOTOR SIZE: WATTS:
DC155x22 40W
Canopy
bottom cap
C H I C A G O , I L
MOTOR SIZE: WATTS:
DC155x22 40W

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Partially loosen the countersunk set
screws on the coupler of blade bracket.
Use the Allen wrench provided.
Install blade onto blade bracket with a top
plate by 3 blade screws provided. Tighten
screws securely. Repeat this process for
remaining blades.
Note: Make sure the side with a mark
“This side up” is installed upward.
Slip the blade assembly on the shaft.
Install an anchor bolt counterclockwise
to fix the blade assembly in position.
Tighten the bolt securely.
Fix the blade assembly with the
countersunk set screws using the Allen
wrench. Allen wrench provided.
Note:To install blade assembly on the
shaft firmly, the set screw is made a little
interference fit. It is a normal condition.
Important:Set screw must be fully
installed until it tightly jams against the
threads on the shaft.
Install a decorative cap
counterclockwise.
Insert a blade bracket into the coupler.
Align the holes on the coupler with the
screw holes on the blade bracket, and
then fix the blade bracket with set screws
provided. Tighten screws securely.
Repeat this process for remaining blade
brackets.
Blade bracket coupler
Blade bracket
This side up
Decorative cap
Blade
C H I C A G O , I L
MOTOR SIZE: WATTS:
DC155x22 40W
Anchor bolt
Countersunk set screw
Shaft

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Remote Controller Operation
Remove the battery cover from the remote control transmitter and install
batteries. Replace the cover. This remote uses 2 1.5V/AAA batteries.
Note: If not using for long periods of time, remove battery to prevent
damage to remote transmitter, and store the remote transmitter away from
excess heat or humidity
Dimming, Non Dimming Setting (Only available for fans with light)
In the dimming mold, it is a light dimming selection and it is to be used with
dimmable luminaries. Press and hold the button to dim the light. The light will
cycle from bright to dim to bright until button is released. Light will maintain
last setting if turned off. Press and release the button quickly may turn light
on/off. The remote controller is set with dimming function at factory.
In ON/OFF (non-dimming mold), it is for light ON/OFF only (non-dimming
function).
Learn Function Setting
Restore power to your fan, press and hold the “SET” button to pair the
Transmitter and receiver. You must press the ‘SET” button with in 60 seconds
of restoring power to the fan.
Note: Fan will operate at minimum speed after the setting.
Note : If the power is on already, you must turn the power off then turn the
power back for remote control setting.
The buttons on the remote control transmitter control the fan speed and light as follows.
Fan speed
1 = minimum speed 2 = low speed 3 = medium low speed
4 = medium speed 5 = medium high speed 6 = high speed
This button turns the fan off.
Forward/Reverse button- This button is to control direction of fan rotation. Press once
to change direction of the fan rotation. Fan must be running to reverse.
Breeze-
Press the Breeze button, fan will operates at high speed (6th) for 30 seconds, then automatically
change to 5th, 4th, 3rd, 2nd, 1st at intervals of 30 seconds, and then change it from Low speed (1st) to
2nd, 3rd, 4th, 5th, 6th repeat the cycle until the breeze mold is cancelled.
Breeze mold can be erased by pressing the buttons of power or speed control.
Note : This remote controller has auto resume function, the fan and light will maintain the last setting if
turned off with exception of the Breeze mold.
Battery cover
DIM (D)
ON/OFF (O)
SET
SET

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THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES OPERATION IS SUBJECT TO THE FOLLOWING TWO
CONDITIONS. (1)THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND (2) THIS DEVICE MUST ACCEPT
ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.
The receiver provides the following protective functions
Lock protection- The DC motor has a build-in safety feature
against blade obstruction during operation. If something
obstructs the fan blades, the motor will stop operation after
about 20 seconds of interruption. Please remove obstacles
and reset it by turning the power off, and turn it back.
Over 40W protection- When the receiver detects motor
power consumption which is greater than 40W, the fan RPM
will be lowered to protect it from overloading.
Tips for end users
1. If your fan is operated automatically after installation and power on, it is because your fan is still memorize the previous
setting at factory. Make Remote control setting (learn function) and your fan will be ready for use.
2. If fan or light isn’t working, reset power (turn the power off then turn the power back) and redo the remote setting.
3. It is not available to separately operate the remote setting for more than one fan in the same room (in the area where remote
signal can reach to) if they share the same power supply. Separate power supplies (like as using individual wall switches for each
fan and turn power off for the fan while you are making learn function for other fan) is required if you want to separately control
more than one fan in same room.
4. When fan is turned on or operated forward/reverse function, it shutters & goes back & forth until it turns. It is a normal
performance of this fan and it will take for few seconds to run this operation.
Install Transmitter wall mount cradle with 2 screws provided.
Wall mount cradle

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Trouble Shooting
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
installation, please call our Customer Service Center at the
number printed on your parts list insert sheet.
Warning
means to prevent power from being switched on accidentally. When the service disconnecting means cannot be
locked, securely fasten a prominent warning device, such as a tag, to the service panel.
1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
CAUTION
either way. Fan will not operate when switch is in the middle.
4.If this fan uses remote controller, make sure dip switches are setting properly and make
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each
other or against the interior wall of the switch housing.
CAUTION
4.Check to be sure light bulb is tight in socket and not touching the glass shade.
5.Some fan motors are sensitive to signals from Solid State variable speed controls.
6.Allow "break-in" periodof 24 hours. Most noisesassociated with a new fan will disappear
after this period.
1.If this is a downrod mount fan, make sure the ridge on mounting bracket engages the
notch in the downrod ball.
2.Make sure that canopy, mounting bracket or mounting plate are tightened securely to
4.Check that all blade holders are tightened securely to motor.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance
from blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade
is positioned for measurement. Repeat for each blade. If all blade levels are not equal,
you can adjust blade levels by the following procedure. To adjust a blade tip down, insert
a washer (not supplied) between the blade and blade holder at the screw closest to the
motor. To adjust a blade tip up, insert washer (not supplied) between the blade and blade
holder at the two screws farthest from the motor. Reverse the position of the washer if
blades mount from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can
redistribute the weight and possibly result in smoother operation.
If the above steps do not eliminate the wobble problem, you will need to dynamic balance
your fan with balancing kit provided.
1.Check blue wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulb and make sure bulb is tight in socket.
5.Remove light kit and check the plug connections if they are present.
6.If this fan uses remote controller, make sure dip switches are setting properly and make
CAUTION: Make sure main power is turned off before entering switch housing and/or
canopy.
2. If fan sounds noisy:
3. If fan wobbles:
4. If light does not work:
1. If fan does not start:
Trouble Suggested Remedy

Jan.2019