Monte Carlo Fan Company 5GIR54XXD Series User manual

Quality Ceiling fans
Owner’s
Manual
Ceiling Fan Installation Instructions
For 5GIR54XXD Series Fans
READ AND SAVE THESE INSTRUCTIONS
Total fan weigh
with light

Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA 70-
1999), including fire-rated construction.
Use this unit only in the manner intended by the manufacurer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor on
one side of the outlet box and ungrounded conductor on the other side of the outlet box.
Before you begin installing the fan, Switch power off at Service panel and lock service disconnecting means to prevent power from being
switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Be cautious! read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet from
the floor to the trailing edge of the blade.
To reduce the risk of fire, electric shock, or personal injury, mount to outlet box or supporting system acceptable for fan support. Use only the
screws provided with the outlet box. (Mounting must support at least 35 lbs. (16kg.)).
Do not bend blade holders during installation to motor, balancing or during cleaning. Do not insert foreign object between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
To reduce the risk of fire or electric shock, do not use this fan with any solid state fan speed control device, or variable speed control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
NEVER place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating equip-
ment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the American
Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
Before servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting means to prevent power from being switched
on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the
service panel.
Note - For Outdoor Fans Only: Suitable for use in damp locations when installed in a GFCI protected branch circuit.
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Installation
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING: READ AND SAVE THESE INSTRUCTIONS
SAFETY TIPS
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Before you begin installing the fan, Switch
power off at Service panel and lock service dis-
connecting means to prevent power from being
switched on accidentally. When the service dis-
connecting means cannot be locked, securely
fasten a prominent warning device, such as a
tag, to the service panel.
1
Loosen lock nuts and screws on yoke
till you can not feel screw on inside
of yoke.
Remove keeper from cross pin and
then cross pin from yoke. Replace
keeper on cross pin and save.
4
Place canopy, canopy ring and then
yoke cover on downrod. Thread
leadwires and safety cable through
downrod as shown.
6
Before installing this fan make sure the outlet
box is properly installed to the house structure.
To reduce the risk of fire, electric shock, or per-
sonal injury, mount to outlet box or supporting
system acceptable for fan support. (Mounting
must support at least 35 lbs.(16 kg.)).
2
Use metal outlet box suitable for fan support
(must support 35 lbs). Before attaching fan to
outlet box, ensure the outlet box is securely
fastened by at least two points to a structural
ceiling member ( a loose box will cause the fan
to wobble). Use only the screws pro-
vided with the outlet box.
3
5

Raise fan with downrod assembled to
the ceiling bracket and hang fan
assembly. Be sure to rotate the
downrod ball so that the notch in the
bracket engages the slot in the ball.
13
Align hole in downrod with hole in
yoke and install cross pin. Install
downrod into yoke. Install keeper
into cross pin.
7
Tighten 2 downrod set screws and
lock nuts.
8
Set dip switches on the Remote Transmitter and Remote
Receiver to the same settings. This must be done so the
units will communcate properly. If you have other fans you
can set to control from one transmitter by setting both
receivers the same as the transmitter. If you have more
than one fan with remote. You can set the dip switches to
different positiosns to have seperate control.
Remote Transmitter Dip swtiches
Remote Receiver Dip switches
9
Install remote receiver by sliding into opening in
the Mounting bracket. Make sure that the dip
switches on the Transmitter and the Receiver
are set to the same position. See Fig 38 for
remote operation
14
Fan and light kit combinations over 35 lbs,
in both flush and downrod mode the safety
cable must be installed into the house struc-
ture beams using the 3” lag screws,washers,
and lock washers. provided. Make sure that
when the safety cable is fully extended the
lead wires are longer than the cable and no
stress is placed on the lead wires.
10 Safety cable installation
Safety Cable
Lag Screw
safety
cable
3” lag
screw lock
washer
washer
Remove all 4 screws from Mounting
bracket. These screws will not be
needed for Downrod Mode installa-
tion
11
Make sure the studs protruding from
the bottom of the Mounting bracket
are installed with threads all the way
through the bracket.
12
Make wiring connections as indicated above.
White from fan to white from remote marked
N. Blue from fan to blue from remote marked
light. Black from fan to Black from remote
marked L. White from house to white from
remote marked AC N . Black from house to
Black from remote marked AC L. Connect all
green ground wires to Ground wire from
House.
white
black
15
Make wire connections to power source using
wire nuts provided. Make sure that no filiments
are outside of the wirenut. After making the
wire connections, the wires should be spread
apart with the grounded conductor and the
equipment-grounding conductor on one side of
the outlet box and ungrounded conductor on
the other side of the outlet box.
16
Next lift the cover ring and install knurled
nuts as shown. Tighten the knurled nuts
securely. The canopy should adjust for
any irregularity in the ceiling or Outlet
box.
17
Pass leadwires and safety cable through
the canopy.
18 FFlluusshhMMoouunnttIInnssttaallllaattiioonn

Twist lower cover plate into place by
twisting in direction of arrow.
Replace 1 screw removed and tighten
all 3 screws securely.
27
Loosen 3 screw on light plate as
shown. Plug white wire from fan to white
wire from light kit. Then plug black
wire from fan to black wire from light
kit.
28 29
Place light kit over screws and twist
direction of arrow into place. Then
tighten all 3 screws securely.
30
Attach blade arms to blades using
the blade arm screws and washers
provided.
24
The screws will be in hardware pack.
Attach blade assembly to motor and
tighten screws securely.
25
Loosen 2 screws and remove 1
screw. Save screw removed.
26
Place canopy on top of the fan motor allowing the
yoke to pass through the large hole in the center of
the canopy. Align the 3 larger holes around the
center hole with the 3 screws already installed in
the fan. Install 3 flush mount screws provided into
smaller holes and tighten securely.
21
Canopy
Center
Hole Larger
holes
Smaller
holes
Remove side covers from canopy
exposing 4 holes. 2 closed holes
and 2 open “L” shape holes.
19
Remove the screws from the side panel
corresponding to the closed holes on the
canopy upper rim. Keep these screws for
later use. Remove the all thread studs
from the lower part of the mounting
bracket.
22
Remove 2 screws in yoke (see
insert). Remove 3 screws with key-
hole slots from top of fan.
20
Hang fan from mounting bracket by
the hands free hook into a closed
hole on the edge of the Canopy.
Note: For Canadian mounting refer to
Step #10.
23 Hands free hook

Place glass and cage on light kit,
install rubber washer and hex nut to
hold in place and tighten in direction
of arrow.
32
Install the 3 x 40 watt incandescent
candelabra bulbs.
31
Install finial cap nut and tighten in
direction of arrow.
33
Attach front cover to wall control
with screws provided.
37
Install wall control unit to outlet box
using machine screws provided.
36
To control fan speed select from High,
Medium or low speed buttons. To turn
the fan off press the Fan on / off button.
To dim lights press and hold button. To
turn off light press and quickly release
button.
Fan speed
control
buttons
Fan on / off
Light dimmer
for lights
38
Remove cover by snapping off from
top or bottom. Install 12V battery
into wall remote. Duracell
MN21/Eveready A23/GP 23A all 12V
34
Attach cover of remote by placing
over buttons and snapping into
place.
35
Reverse function for this fan is a
switch on top housing of the fan
body. Turn fan off and flip switch,
this will reverse the direction of the
blades.
39

1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
3.Check to make sure the dip switches from the transmitter and receiver are set on the same
frequency.
CAUTION: Make sure main power is turned off
4.Make sure forward/reverse switch is firmly in position. Fan will not operate when switch is
in the middle.
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each
other or against the interior wall of the switch housing.
CAUTION: Make sure main power is turned off before entering switch housing.
4.Some fan motors are sensitive to signals from Solid State variable speed controls. DO
NOT USE a Solid State variable speed control.
5.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear
after this period.
1.Make sure that the ridge of the canopy engages the notch in the downrod ball.
2.Check that all blades are screwed firmly into blade holders.
3.Check that all blade holders are tightened securely to motor.
4.Make sure that canopy and mounting bracket are tightened securely to ceiling junction box
and junction box is mounted firmly to ceiling joist.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance from
blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade is posi-
tioned for measurement. Repeat for each blade. If all blade levels are not equal, you can
adjust blade levels by the following procedure. To adjust a blade tip down, insert a washer
(not supplied) between the blade and blade holder at the screw closest to the motor. To
adjust a blade tip up, insert washer (not supplied) between the blade and blade holder at the
two screws farthest from the motor. Reverse the position of the washer if blades mount from
top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can
redistribute the weight and possibly result in smoother operation.
1.Check wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulbs.
CAUTION: Make sure main power is turned off before entering switch housing.
WARNING: Before attempting to replace the fuse make sure the main power is
turned off to the fan. Replace only with 3 amp fuse. Fuse is in canopy.
2. If fan sounds noisy:
1. If fan does not start:
3. If fan wobbles:
4. If light does not work:
Trouble Shooting
If you have difficulty operating your new ceiling fan, it may be the result of incorrect assembly, installation,
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
please check this Trouble Shooting Chart. If a problem cannot be remedied, or you are experiencing difficulty
in installation, please call our Customer Service Center at the number printed on your parts list insert sheet.
Warning: Before servicing or cleaning unit, Switch power off at Service panel and lock service dis-
connecting means to prevent power from being switched on accidentally. When the service dis-
connecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Customer Service Center:
740 S.W. Loop 820, Suite 110
Fort Worth, Texas 76115
1-800-519-4092
Trouble Suggested Remedy

6/21/06 REV.0 New made from 5GMR manual