Monty e-bike E-132 User manual

USER’S MANUAL
ELECTRIC TRICYCLE
E-132

2
PRESENTATION
WELCOME TO THE MONTY FAMILY
We want to greet and give you our thanks for having chosen our Monty brand.
This “Own manual” contains important and awful information to help you for a correct use
of the new Monty electric Kit. It has been made in order that you can enjoy of the electric
KIT with security and reliability, obtaining the maximum of its performance.
Please read this manual thoughtfully before the first riding of the new vehicle fitted with
electric KIT (From now on: KIT), and keep it for future references. In case of any doubt,
call to your Monty dealer. The KIT is provided by an extraordinary engine of high quality
and a long-lasting battery requiring no much maintenance. Its innovative design and safe
construction is to provide you with Km and Km of riding satisfaction.
The parents or tutors of young riders handling the KIT should be aware that they know the
contains and understanding of this “Own manual”.
The drawings and images of this manual may not correspond exactly to the required
model. They are used solely to facilitate your understanding. We shall apologize to you if
some parts of this manual do not correspond to the exact characteristics of your KIT.
Due to the Desire of getting better and better our Monty products, they are constantly
being improved. New technical improvements or different parts can be added to our
models without previous notice to our customers.
Please hand this Manual in case of any User changing. The manual must always be by
the KIT.
The Monty family is constantly improving in order to offer to our customers a product of
the maximum quality with the best materials possible. A well clear example is the new
Monty E-Bikes. A new means of enjoying transport: light, ecological, noiseless and without
producing pollution. KIT suitable to any age by its easy handling. We want to thank you for
having chosen this model which is to benefit the environment and in definitive to all of us..
Thanks a lot for your special attention on dedicating some minutes to read this “own
manual”, and we expect to have got a product of your whole satisfaction.
Please check the Monty web site for getting more information about our products.
http://www.monty.es

3
GENERAL RULES
• Please read this Manual thoughtfully before using the Monty KIT for the first time.
• Ensure that the bike Works correctly before riding.
• Not to change the technical characteristics of the KIT or to add anything which could
interfere with them.
• Safety equipment must be used.
ATENTION: VERY IMPORTANT
THE FACT OF NOT ACCOMPLISHING THE INDICATIONS OF THIS MANUAL
MAY LEAD TO MECHANICAL FAILLURES, A LOSS OF CONTROL AND
POSSIBLE FALLS, WITH OWN SERIOUS PHISICAL INJURIES OR OTHERS,
INCLUDING EVEN THE DEATH.
AN INCORRECT USAGE MAY ALSO RISK YOUR PHISICAL INTEGRITY AND
THAT OF OTHERS.
SAFETY WARNING
NOT TO MANIPULATE EVEN NOT TO OPEN THE BATTERY, OTHERWISE
THE WARANTEE SET IN THIS MANUAL IS NOT TO BE TAKEN INTO
ACCOUNT.
TO MANIPULATE OR TO OPEN THE BATTERY, CHARGER OR THE
ELECTRIC PARTS CAN CAUSE ELECTRIC CHOCKS TO THEM AND EVEN
BURN INJURIES
IT IS ADVISABLE TO USE ALWAAYS THE PROTECTOR HELMET
WARANTEE WARNING
A
NY MODIFICATION TO THE FRAME, FORK OR TO ANY OTHER
COMPONENT OF THE KIT IS TO BE EXCLUDED AUTOMATICALLY FROM
THE WARANTEE SINCE THE PRODUCT IS NOT TO BE ACCORDING THE
MONTY SPECIFICATIONS.
THE MANIPULATION OF THE ITEMS OF THE VEHICLE FROM THE SIDE OF
THE USER IS TO EXEMP TO MONTY OF ANY RESPOSABILITY. EXCEPT IN
THE VEHICLES WHERE A KIND OF MANIPULATION IS TO BE NECESSARY
TOWARDS THE ASSEMBLING OR THE MAINTENANCE.
IN CASE OF ANY DOUBTE, CONTACT WITH YOUR USUAL DEALER OR
CHECK THE MONTY WEB SITE: http://www.monty.es

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INDEX
IDENTIFICATIÓN OF THE PARTS…..................................................................................6
UNDERSTANDING ICONS…..............................................................................................6
ELECTRICAL PARTS
ASSEMBLING.....................................................................................................................1
1.1 WHEEL ASSEMBLING................................................................................................7
1.1.1 Front wheel removing……………..:...................................................................7
1.1.2 Tyre setting……………….:.................................................................................7
1.1.3 Assembling KIT wheel to the fork………….. .....................................................7
1.2 BRAKE ASSEMBLING / SHIFTING…….....................................................................8
1.2.1 Lever shifting …………………….........................................................................8
1.2.2 Brake levers & shifting grip…..…..……………....................................................8
1.3 ELECTRIC INSTALLATION........................................................................................9
1.3.1 Cables fitting…………........................................................................................9
1.4 CONNECTIONS..........................................................................................................9
1.4.1 Connections parts (Figure 12)…………............................................................10
2 USER’S GUIDE………...................................................................................................12
2.1 TYPE OF USE FOR WHICH THIS KIT HAS BEEN DESIGNED.............................12
2.2 KIT PERFORMANCE……........................................................................................12
3 BATTERY AND CHARGER……………………………....................................................14
3.1 BATTERY NIVEL INDICATOR.……......................................................................14
3.2 BATTERY CHARGING…..........................................................................................14
3.3 BATTERY FUSE………….........................................................................................16
II PART
4 VERIFICATIONS............................................................................................................17
4.1 VERIFY THE KIT BEFORE THE FIRST RIDING….................................................17
4.2 VERIFICATION POINTS……..................................................................................17
5 SECURITY….................................................................................................................18
5.1 CIRCULATION........................................................................................................18
5.2 NIGHT CIRCULATION…….....................................................................................18
6 ADVICES…...................................................................................................................19
6.1 GENERAL ADVICES……........................................................................................19
6.2 ADVICES TO IMPROVE THE KIT AUTONOMY.....................................................19
6.2.1 PRECAUTIONS TO TAKE INTO ACCOUNT…...................................................19
7 MECHANICAL PARTS AND MAINTENANCE….........................................................20
7.1 AJUSTMENTS.........................................................................................................20
7.1.1 REQUIRED TOOLS….……..................................................................................20
7.2 WHEELS..................................................................................................................20

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PRESSURE CHART…...................................................................................................20
7.3 LUBRICATION AND CLEANING.............................................................................21
7.4 BRAKES WORK AND PERFORMANCE…..……………….....................................21
7.5 BRAKE CHECKING…..…..................................................................................22
7.5.1 RIM BRAKE SYSTEM………...........................................................................23
7.5.2 VERIFICATION................................................................................................23
7.6 AJUSTEMENT.....................................................................................................23
8 ELECTRONIC COMPONENTS......................................................................................25
8.1 CONTROLLER….......................................................................................................25
8.2 ENGINE......................................................................................................................25
KIT CHARACTERISTICS……..........................................................................................25
ELECTRIC SCHEME….....................................................................................................26
SOLUTION CHART………................................................................................................27
WARANTEE.......................................................................................................................29
FREQUENT QUESTIONS…..............................................................................................29

6
IDENTIFICATION OF THE PARTS
VERIFICATIÓN: Open the KIT box by the cap of the superior part and verify that all the
mentioned parts are being included.
1. Lithium battery
2. Left brake lever
3. Charger
4. Controller
5. Right brake lever
6. Speed control and contact
key
7. Engine front wheel
UNDERSTANDING ICONS
The following icons are to be in order to understand easier this manual and to pay
attention to the most important items.
Go to the other point Advice
Caution Maintenance

7
ELECTRICAL PARTS
1 ASSEMBLING
The Kit assembling must be done in stable position and in horizontal way with some basic
mechanic and electric knowledge. It is advisable to be assembled by an official mechanic.
It is recommended to follow the bellow steps::
Wheel assembling, Brake / control assembling, Electric parts fitting, Connections
1.1 WHEEL ASSEMBLING
1.1.1 FRONT WHEEL REMOVING:
Open the front brake in order that the tyre can pass and set it to the KIT wheel. Loosen
the nuts of the front axle wheel (Figure1) and remove the wheel.
1.1.2 Tyre fitting:
Remove the tyre from the wheel with the help of levers and set it to the KIT. (Figure 2).
Verify if the tyre has sense of direction and fit it rightly. The engine cable gets out from the
left side of the fork in marching order.
Do not miss to set the band rim to protect the tube from the spokes.
1.1.3 KIT wheel assembling to the fork.
Place the washer and nut enclosed to the right axle side of the wheel, fit the wheel to the
fork with the engine cable getting out through the left side.
Fit the washers between the fork and the engine, through the inside part of the fork tubes.
(Figure 3).
Tighten the left and right nuts with a fixed tool of 18 and 17 mm respectively.
Figure 1 Figure 2 Figure 3
1.2 ASSEMBLING OF THE CONTROL COMPONENTS
1.2.1 BRAKE AND SHIFTING ASSEMBLING

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First loose the nuts of the brake cables in order to take them out through the tensors.
(Figure 4).
Remove the brake levers and the shifting control. (Figure 5).
Loose the brake levers with an Allen of 5mm.
Loose the shifting control with a star screwdriver.
Remove the levers together with the handlebar grips and the shifting control.
Figure 4 Figure 5
1.2.2 Brake and control shifting assembling:
Invert the shifting control and place it to the Leith side.
Remove the brake levers for the ones provided with the KIT with the cable of
disconnection.
Place from inside to outsider by the left side of the handlebar: KIT left brake lever,
shifting control, KIT grips.
Place from inside to outside to the right side of the handlebar: Bell, KIT brake right
lever and the throttle with the KIT contact key.
Adjust them to a handy position and fix the following parts by the following stools:
- Brake levers (Allen 5 mm.)
- Shifting (Star tool)
- Throttle (Allen 3 mm.).
Figure 6 Figure 7
Ensure the brakes to work properly. And the cables well fixed with their respective clamps.
Check the brake mechanical and maintenance section.
1.3 ELECTRIC PARTS ASSEMBLING
1.3.1 Cable sitting/fitting:

9
Fit the brake /speed control electric cables in a parallel position to the brake cables.
Envelope the cables with a spiral band for a correct fixing.(Figure8).
The cables must be set along the frame in a smooth way (Figure 9) to the rear battery
bag where all the connections must be connected Figure 10).
The cables must be set with the right strain: Avoiding the cables to be folded and at the
same time to let them enough loose towards the good handlebar performance.
The engine cable must be guided through the fork side at the head set high of the rest of
the cables. Make sure that the tricycle can turn to both sides without any problem.
The cables must be fixed well to the frame with the clamps, no ends to be let or anything
which can cause any hooking.
Figure 8 Figure 9 Figurae10
1.4 CONNECTIONS
Make the electric connections with the clean and dry hands.
Check the electric scheme and respective figures. In case of any doubt, call at the
customer service number.
Once the battery bag has been set to the rear tyre basket of the tricycle with the Monty
brand looping backwards and the cables well guided and fastened, one must check the
length of them to be right to make the respective connections.
It is possible that the engine cable shall be connected to the electric connection out of the
battery bag.
It is recommended to realize the entry of the cables to the battery bag
through the left side since it is where the controller is set and easy to be
reached by only open a little the zipper.
The controller, an aluminium box where all the cables are being set, is already connected
at factory through the negative cable to the battery. (Figure 11, Blue circle)
One will have to connect the key contact + speed control (throttle) + the brake/engine
levers.
1.4.1 Connection parts (Figure 12):
Contact key + throttle:

10
There are two tubes getting out from the throttle composed by three wires / White,
Black and Red). The three must be connected to the controller through a connecting
link with three wires (Yellow, Black and White)
The thin cable corresponds to the throttle, composed by three wires (White, Black and
Red) and they must be connected to the controller by a connector with three wires (
Yellow, Black and White) respectively.
The big one belongs to the contact key, composed by two wires (Red and Black): The
red must be connected to the red one of the battery (positive) and the Black one to the
Black cable of the controller. (Figure 11, clausor).
Brake levers:
From each brake lever is getting out a cable with two wires Red and Blue) to be
connected to the controller by a link with two wires (Black and Blue). There are two
connectors alike, one for each lever. Connect both levers to them, no matter the order.
Engine:
The engine connection to the controller is being made by a sole tube. The fitting shall
be in a way that the flange of both items is let closed.
The connection of the charger to the battery must only be made when the
battery is going to be charged. Check the battery charging section.
Once all the connections are being set, verify the performance of the KIT.
Turn the contact key to clockwise and the lights of the battery level must be shown.
Turn the throttle and the front wheel is to work.
Make a first try in a secure and free place. The KIT can go forward some m.
before one can control it.
Figure 11
Important: keep the battery by the frame firmly in order not to be removed by
uneven terrains. Not to place anything over the battery.
2 USER’S GUIDE
2.1 TYPE OF USE FOR WHICH THIS BIKE HAS BEEN DESIGNED