MOREK DC30kW Manual

ev.morek.eu
v_3.23.11
Morek EV DC Chargers
30 kW
years of creating a better future
Installation and Configuration Manual

Contents
1. Safety Instructions...........................................................................................................3
1.1 Symbols used in this manual .................................................................................3
1.2 Save these instructions..........................................................................................3
1.3 WARNING: Risk of electric shock..........................................................................3
1.4 WARNING: Accumulation of gases........................................................................4
1.5 CAUTION...............................................................................................................4
1.6 Charging station safety precautions.......................................................................4
1.7 Safety Labels on the packaging.............................................................................5
2. Introduction .....................................................................................................................7
2.1 Important information .............................................................................................7
2.2 Scope of the Document .........................................................................................7
2.3 Product Introduction...............................................................................................8
2.4 Product Specification .............................................................................................9
2.5 List of Tools ..........................................................................................................10
3. Product Features........................................................................................................... 11
3.1 Product Parts ....................................................................................................... 11
3.2 Nameplate............................................................................................................ 11
4. Transport and Storage ..................................................................................................12
4.1 Storage ................................................................................................................12
4.2 Transport..............................................................................................................12
4.3 Packed Product Handling ....................................................................................12
4.4 Packaging Removal .............................................................................................13
4.5 Supplied Components..........................................................................................15
5. Preparation for Installation ............................................................................................16
5.1 Safety precautions ...............................................................................................16
5.2 Plan installation....................................................................................................16
5.3 Select location......................................................................................................16
5.4 Parking space placement.....................................................................................16
5.5 Cooling.................................................................................................................18
5.6 Implantation plan..................................................................................................19
5.6.1 Column installation ....................................................................................19

5.6.2 Wall mount installation...............................................................................20
5.7 Route power supply cables..................................................................................21
5.8 Protection against electric shock and short circuits .............................................22
5.9 Electrical requirements ........................................................................................22
5.9.1 Upstream requirements .............................................................................22
5.9.2 Grounding Instructions...............................................................................23
6 Install Morek DC 30KW..................................................................................................24
6.1 Handling...............................................................................................................24
6.2 Installing a cabinet ...............................................................................................24
6.3 Open the door of Morek DC 30KW......................................................................24
6.4 Electrical Connections .........................................................................................25
6.5 Check after Installation ........................................................................................26
7. Commissioning..............................................................................................................27
7.1 Preparation for Power on .....................................................................................27
7.2 power on the charging station..............................................................................27
8. Use of Morek DC 30KW................................................................................................28
8.1 Start Charging......................................................................................................28
8.1.1 Local start ..................................................................................................28
8.1.2 Remote start ..............................................................................................31
8.2 Stop charging.......................................................................................................32
8.2.1 Local stop ..................................................................................................32
8.2.2 Remote stop ..............................................................................................33
8.3 Charging by online or offline ................................................................................34
9. Decommissioning..........................................................................................................37
10. Preventive Maintenance..............................................................................................38
11. Troubleshooting...........................................................................................................39

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注意
警告
注意
警告
1. Safety Instructions
Read and observe the following safety precautions before you install, service, or use your
Morek charging station. The installer must ensure that the charging station is installed in
accordance with the relevant country-specific standards, and local regulations.
1.1 Symbols used in this manual
Symbol
Explanation
DANGER:
Indicates and imminently hazardous situation with a high risk of level
which, if the danger is not avoided, will cause death or serious injury.
WARNING:
Indicates a potentially hazardous situation with moderate risk level which,
if the warning is not obeyed, can cause death or serious injury.
CAUTION:
Indicates a potentially hazardous situation with a medium risk level which,
if the caution is not obeyed, may cause minor or moderate injury or
damage to the equipment.
Note:
Notes contain helpful suggestions or references to information not
contained in the manual.
1.2 Save these instructions
This manual contains important instructions for Morek DC30kW Charging Station that need
to be followed during installation, operation and maintenance of the unit.
1.3 WARNING: Risk of electric shock
⚫Switch off input power to your charging station before you install or service the
charging station. Keep the power off until the charging station is fully installed with its
covers secured.
⚫In the event of danger and/or an accident, a certified electrician must immediately
disconnect the charging station from the electrical supply.
⚫Do not operate the charging station if it is physically damaged or if the charging cable
has cracks, excessive wear, or other visible damage. Contact Morek or your distributor
if you suspect that the charging station is damaged.
⚫Do not direct powerful jets of water toward or onto the charging station. Never operate
it with wet hands. Do not put the EV charging plug into any liquid.
⚫Do not place fingers or other objects inside the charging port or plug port.
⚫Read the user instructions delivered with your Morek charging station and the User
Manual for your electric vehicle before charging.

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1.4 WARNING: Accumulation of gases
Some electric vehicles require an external ventilation system to prevent the accumulation
of hazardous or explosive gases when charging indoors. Refer to your vehicle User Manual
to check if your vehicle releases hazardous or explosive gases when charging.
1.5 CAUTION
⚫Use this charging station to charge compatible electric vehicles only. Refer to your
vehicle user manual to check if your vehicle is compatible.
⚫This charging station may affect implanted electronic medical devices. Before you
charge your vehicle, consult the supplier of the electronic medical device to determine
if it can be affected by charging effects.
⚫This charging station contains no user-serviceable parts. The user must not attempt
to service, repair, or relocate the charging station. Contact Morek or your distributor
for more information.
⚫Make sure that the charging cable cannot be damaged (kinked, jammed, or driven
over) and that the plug(s) do not come into contact with heat sources, dirt, or water.
⚫Only use the charging station under the specified operating conditions.
⚫Do not use explosives or flammable substances near the charging station.
⚫If you are unsure about how to use a charging station, ask for help.
⚫Do not allow children to operate a charging station. Adult supervision is required when
children are near a charging station that is in use.
⚫Adapters, conversion adapters, or cord extensions must never be used on this
charging station.
1.6 Charging station safety precautions
CAUTION:
Do not open the charging station doors when:
• It is raining, snowing.
• The charging station is exposed to direct sunlight.
• Weather conditions are wet (fog, ...).
Failure to follow these instructions can result in danger to the user and may void the
warranty and liability.
CAUTION:
Electrostatic discharge.
This device contains components that can be damaged or destroyed by electrostatic
discharge.
• When handling this device, observe the necessary safety measures regarding
electrostatic discharge (ESD) according to EN61340-5-1 and 61340-5-2.

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1.7 Safety Labels on the packaging
Label
Location
Description
On the packaging
Caution
The direction indicated by the arrow is upward;
On the packaging
Caution
The package contains fragile items, please
handle with care;
CAUTION:
• This charging station must be stored and transported according to the specifications
described in this manual.
• Even if the charging station can be used by a non-qualified person, the charging station
may only be installed, commissioned, serviced, relocated, repaired and decommissioned
by qualified persons. Failure to follow these instructions can result in danger to the user
and may void the warranty and liability.
• Modification of the product is prohibited. It can result in danger to the user and may void
the warranty and liability.
• This charging station contains no user-serviceable parts. The user must not attempt to
service, repair, or relocate the charging station. Contact Morek or your distributor for more
information.
• Make sure that the charging cable cannot be damaged (kinked, jammed, or driven over)
and that the plug(s) do not come into contact with heat sources, dirt, or water.
• Only use the charging station under the specified operating conditions.
• Do not use explosives or flammable substances near the charging station.
• Do not use peripherals, consumables or accessories that do not conform or are unsuitable
for the charging station.
• Do not use anti-graffiti treatment that may damage the charging station.
• Do not modify the features of the charging station (data settings, cabling, …).
• This charging station must be protected against animals, object intrusion or water ingress
even if they do not alter charging station operation.
Failure to follow these instructions will result in damage to the charging station.

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On the packaging
Caution
Packaging and internal items shall be protected
from rain and moisture.
On the packaging
Caution
Packaging is prohibited from stacking
On the packaging
Warning
Keep upright!
On the packaging
Warning
Handle with care

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2. Introduction
This Installation and User Manual outlines the installation requirements and steps for Morek
DC30kW charging station, as well as how to use the station.
2.1 Important information
The document is produced for information purposes only and does not constitute an offer
binding upon Morek. Morek has compiled the contents of this document to the best of its
knowledge. No express or implied warranty is given for the completeness, accuracy,
reliability, or fitness for particular purpose of its content and the products and services
presented therein. Specifications and performance data contain average values within
existing specification tolerances and are subject to change without prior notice. Prior to
ordering, always contact Morek for the latest information and specification. Morek explicitly
waives liability for any direct or indirect damage, in the broadest sense, arising from or
related to the use and/or interpretation of this document. ©Morek. All rights reserved.
2.2 Scope of the Document
Keep this manual for the entire lifetime of Morek DC30kW charging Station.
© 2023 Morek - all rights reserved. No part of this document may be modified, reproduced, processed, or
distributed in any form or by any means, without the prior written permission of Morek.
CAUTION:
This manual is intended as a resource for qualified personnel with experience in working on
High Voltage projects who are capable of identifying the requirements and taking all necessary
precautions to safely complete a Morek DC 30KW installation.
CAUTION:
This equipment is not intended for use in residential environments and may not provide
adequate protection to radio reception in such environments.

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2.3 Product Introduction
Morek DC 30kW EV charging station optimizes the use of space by charging up to
vehicles simultaneously using CCS2.
User friendly design with 7’’ touch screen.

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2.4 Product Specification
AC INPUT
Input Voltage
3-phase+neutral+PE 400VAC±10%
Input Current
0~58A
Frequency
50Hz
Power Factor
≥0.99
Input THDi
≤5%
DC
OUTPUT
Output Voltage
150~1000V
Output Power
30KW
Output Current
0~100A
Voltage Regulation Accuracy
≤±0.5%
Current Regulation Accuracy
≤±1%
Charging Type
MODE 4 ; CASE C
Power Limiting
Available
Features
Efficiency
≥95%
IP Level
IP54
IK Level
IK10
Charging Access
RFID Card/APP/QR code/Credit Card
（optional）
Screen
7" Touchable LCD
Standard
EN IEC 61851-1/EN IEC 61851-23 /EN IEC
61851-24 /EN IEC 61851-21-2/DIN 70121
Connector
CCS Combo 2 *1
Cable Length
4.5m
Ambient Tempreture
-25℃~50℃
Relative Humidity
5%Rh~95%Rh
Altitude
≤2000m
Dimensions
≤600*260*750mm
Mass
≤71 kg
Installation
Wall mount
Communication Protocol
OCPP1.6J
Optional
POS, PTB meter，Column
Protection
Input Over-Voltage Protection
Available
Input Low-Voltage Protection
Available
Output Over-Voltage Protection
Available
Short-Current Protection
Available
Over-Current Protection
Available

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2.5 List of Tools
Below is the list of the tools required (not included) to install Morek DC30kW charging
station:
⚫Needle nose pliers
⚫Utility knife
⚫Phillips screwdriver
⚫M12*100 expansion screw
⚫Percussion drill + φ12 drill
⚫Afterburner lever
⚫13# ratchet wrench
⚫18# ratchet wrench
The connecting point of the EV supply equipment shall be protected by an RCD having a
rated residual operating current not exceeding 30 mA,RCD(s) protecting connecting points
shall be at least type A, Rated voltage 400V, rated current at least 80A. You need to add
AC molded case circuit breaker with leakage protection function in the front of single
equipment.
CAUTION:
Some operations described in this manual may require a ladder or a stepladder.
Refer to your local regulation regarding the working height and relevant safety instructions.

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3. Product Features
3.1 Product Parts
Illustration
Description
1. Z shaped waterproof shutter.
2. 7’’ display screen.
3. RFID reader / card terminal (depending on the
configuration).
4. Charging connector (CCS2).
5. Emergency stop button.
6. Visible window (PTB meter display window
depending on the configuration, Optional).
7. Stainless steel metal lock head
8. Charge cable
3.2 Nameplate
The nameplate is located at the bottom of the left side.

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4. Transport and Storage
4.1 Storage
4.2 Transport
Visual inspection
Check if:
⚫The exterior packaging has been damaged.
⚫The exterior panels of the charger are damaged (shock, scratch, ...).
⚫The doors are working properly.
⚫The interior of the charger is clean and undamaged
4.3 Packed Product Handling
1.Handling with a forklift
Handle the packed product with a forklift (No more than 3 units on the pallet).
WARNING:
Condensation inside the cabinet damages the charger.
• Only transport and store the charging station in its original packaging. No liability can
be accepted for damage incurred when the product is transported in non-standard
packaging.
• Store the charging station away from exposure to the sun and in a dry environment in
the temperature range stated in the specifications.
• Disconnect input power before removing the charging station for storage or relocation.
Failure to follow these instructions will result in waiver of warranty and product
damage.
WARNING:
Damaged product
After any transportation, make a detailed visual inspection of the charger with its packaging
opened. Reject the product if there is any visible damage. Make all damage claims to the
transport operator immediately and also immediately inform the sender regarding transport
insurance.
Failure to follow these instructions can result in death, serious injury or equipment damage.

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2. Manual Materials handling
Two persons are required to move one cabinet at a time.
4.4 Packaging Removal
1. Remove the metal clips that hold the wooden package.
Tools: needle-nose piler and an iron crowbar.
2. Put them aside.
3. Remove the roof cover
CAUTION:
Some operations described in this manual may require a ladder or a stepladder.
Refer to your local regulation regarding the working height and relevant safety instructions.

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4.Remove the left and right side covers.
5.Remove the front and back covers.
6.Remove the wrapping film wrapped around the cabinet.
7.Remove the PE plastic bag over the cabinet.
8.Remove the EPE cushioning blocks around the cabinet.

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4.5 Supplied Components
The packaging includes the following components:
⚫Charging station
⚫Accessories

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5. Preparation for Installation
The following recommendations are intended as a guide to help you prepare for the
installation of Morek DC30kW charging station.
5.1 Safety precautions
You must read and observe the Safety instructions on page 3 at the beginning of this
manual before you install, service, or use Morek DC30kW charging station. The installer
must ensure that the charging station is installed in accordance with the relevant country-
specific standards and local regulations.
5.2 Plan installation
⚫Calculate the existing electrical load to determine the maximum operating current for
the charging station installation.
⚫Calculate the distance from the local power supply panel to the charging station
installation to find the voltage drop. Local regulations may apply and can vary
depending upon the region or country.
⚫Obtain all necessary permits from the local authority that has jurisdiction.
⚫PE grounding connectors must be not spliced.
⚫Refer to local regulations, maximum current and voltage drop to select the conductor
sizes.
⚫Use the correct tools and ensure sufficient material resources and protection
measures.
⚫Make sure that there is good cellular reception where the charging station will be
installed.
⚫Prepare the installation areas with the correct power wiring and data cabling.
⚫Prepare the upstream electric switchboard according to local regulations and Morek
recommendations in Upstream requirements on page 23.
Ethernet network
To connect several Morek DC30kW charging station (for network sharing), it is necessary
to install an Ethernet network.
5.3 Select location
The charger is intended for outdoor or indoor areas.
Position the charging station, where possible, in surroundings where it is not exposed to
extreme sunlight and vulnerable to external damage.
The charger is intended for location in a non-restricted area.
5.4 Parking space placement
To achieve the maximum cable length, it is recommended to place Morek DC 30KW as
described below.

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Note:
Leave at least 600 mm on both side of the charger in order to ensure the connector is accessible.
Note:
Leave adequate free space in front of the charging station to ensure that users can interact with the
touchscreen and other interfaces safely and comfortably.

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5.5 Cooling
The air inlet is located at the bottom of the cabinet, and the air outlet is located on the left
side of the cabinet.
1. Air inlet; 2. Air outlet
Note:
Bollards should not interfere with the clearance around the charger.

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5.6 Implantation plan
5.6.1 Column installation
The opening size of the equipment is shown in the figure:
Note:
In locations with harsh weather conditions (high temperatures, snow, strong sun conditions,...), it
is recommended to ensure additional protection such as canopy or roof protection.