Morningstar SureSine 150 W User manual

Quick Start Guide
14
Specifications:
© 2022 Morningstar Corporation. All Rights Reserved. MS-xxxxxx v0 (B02)
In the Box:
#10 Mounting Screws (x4)
Tools Required:
#2 Philips Screwdriver
3/16 (5 mm) & 1/8" (3.8 mm) Flathead
Screwdriver
Drill with a 1/8" (3.8 mm) bit
Multimeter
Crimping Tool
Wrench
WARNING: Hazardous Voltage
The SureSine Inverter must be installed by a
qualified technician in accordance with the
electrical regulations of the country of
installation.
Scan QR Code to go directly
to the SureSine Inverter
Installation Manual and
warranty information online.
Contact Information:
Technical Support: morningstarcorp.com/support
Phone: [phone]
Contact Information:
Technical Support: morningstarcorp.com/support
Phone: [phone]
SureSine Inverter
Warranty Registration: https://www.morningstarcorp.com/product-registration/
150 W, 300 W & 700 W Models
(Factory-wired Versions ONLY)
SureSine Inverter Models:
For use with 12 Vdc, 24 Vdc,
or 48 Vdc Systems
CAUTION: This guide must be used with the full product manual that includes important
information. Carefully read the SureSine Inverter product manual for all specifications,
safety, regulatory and warranty information, and for all required instructions on
installation procedures, configuration, and operation.
Battery Voltage 12 Vdc, 24 Vdc, or 48 Vdc
AC Output Voltage (Vac) /
Frequency
120 Vac / 60 Hz
127 Vac / 50 Hz, or
230 Vac / 50 Hz
Load Current
Battery Current
Rated Power Communication
Options
150 W / 300 W / 700 W Remote Switch,
Bluetooth, EIA-485, MS-CAN
AC Interface
Options Type-B Outlet or UNI Universal AC Outlet
DIP 2:
ALARM
SOUND
DIP 1:
OPERATIONAL
CONTROL
DIP 3 & DIP 7:
NOT USED
(DEFAULT IS
OFF)
DIP 4:
LOW VOLTAGE
DISCONNECT
(LVD)
DIP 5:
LOW VOLTAGE
DISCONNECT
(LVD) PRESETS
DIP 6:
STANDBY
MODE DIP 6 OFF =
AC Output
Always ON
DIP 6 ON =
AC Output
OFF < 8 W
1 2 3 4 5 6 7 81 2 3 4 5 6 7 8 1 2 3 4 5 6 7 81 2 3 4 5 6 7 8
DIP 8:
BLUETOOTH
COMMUNICA-
TIONS
Partial Specification List only. For the complete list
of specifications, see the SureSine Installation and
Operation s Manual.
DIP Switch Settings:
IMPORTANT:
The SureSine Inverter is designed for
converting DC power to AC power only.
It will not charge batteries.
1 2 3 4 5 6 7 81 2 3 4 5 6 7 8 1 2 3 4 5 6 7 81 2 3 4 5 6 7 8
LED Indications:
No power or Battery
below 9.5 V
OFF
AC Output OFFGREEN
AC Output ONGREEN
AC Standby ModeGREEN
Low Voltage Disconnect
(LVD) Warning
GREEN
Low Voltage Disconnect
(LVD)
GREEN
Inverter or System Fault*
RED
Inverter or System Fault*
RED
OFF
OFF
GREEN
GREEN (BLINK)
RED (BLINK)
RED
RED
OFF
Operation or StateSTATUS LEDAC Output LED
AC Output Mode Switch:
I
O
II
(Front View)
ON OFF
Press the |Put the switch in
a neutral position
(Side View)
REMOTE
Press the | |
(Side View) (Side View)
(Front View) (Front View)
1 2 3 4 5 6 7 81 2 3 4 5 6 7 81 2 3 4 5 6 7 81 2 3 4 5 6 7 8
DIP 8 ON =
Bluetooth Enabled
DIP 8 OFF =
Bluetooth Disabled
1 2 3 4 5 6 7 81 2 3 4 5 6 7 8
DIP 1 ON =
Digital Control
1 2 3 4 5 6 7 81 2 3 4 5 6 7 8
DIP 1 ON =
Digital Control
1 2 3 4 5 6 7 8
DIP 1 OFF =
Switch Control
1 2 3 4 5 6 7 81 2 3 4 5 6 7 8
DIP 1 OFF =
Switch Control
1 2 3 4 5 6 7 8
DIP 2 ON = Alarm
is Enabled
1 2 3 4 5 6 7 81 2 3 4 5 6 7 8
DIP 2 ON = Alarm
is Enabled
1 2 3 4 5 6 7 8
DIP 2 OFF = Alarm
is Disabled
1 2 3 4 5 6 7 81 2 3 4 5 6 7 8
DIP 2 OFF = Alarm
is Disabled
1 2 3 4 5 6 7 8
DIP 4 ON = Presets
1 2 3 4 5 6 7 81 2 3 4 5 6 7 8
DIP 4 OFF = Custom
1 2 3 4 5 6 7 81 2 3 4 5 6 7 8
DIP 4 OFF = Custom
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 81 2 3 4 5 6 7 81 2 3 4 5 6 7 8
DIP 5 ON = 11.5 V
DIP 5 OFF = 10.5 V
DIP 5 ON = 23.0 V
DIP 5 OFF = 21.0 V
DIP 5 ON = 46.0 V
DIP 5 OFF = 42.0 V
For 12 Vdc Systems:
For 24 Vdc Systems:
For 48 Vdc Systems:
I
O
II
I
O
II
Terminal Resistor

BATTERY (-)
A B
EIA-
485
REMOTE
BATTERY (+)
IN
OUT
MS-CAN
DC Side
BATTERY (-)
A B
EIA-
485
REMOTE
BATTERY (+)
IN
OUT
MS-CAN
DC Side
32
SureSine Inverter Quick Start Guide
Power UP Sequence:
1. Connect Battery/Battery Bank. (STEP 8)
2. Connect AC loads. (STEP 9)
3. Close all circuit breakers, disconnect switches, or
insert fuse into fuse holder. (STEP 10)
4. Put the AC Output Mode Switch in the ON (or
REMOTE) position. (STEP 11)
Power DOWN Sequence:
1. Put the AC Output Mode Switch in the OFF position.
2. Open all circuit breakers, disconnect switches,
remove fuses from fuse holders.
3. Disconnect AC loads.
4. Disconnect Battery/Battery Bank.
Mounting:
Minimum Clearance Requirements:
CAUTION: Equipment Damage
Do not expose the SureSine to weather. Locate in a
dry, protected area to prevent equipment damage.
Ensure the minimum clearance requirements are
followed to provide adequate ventilation and prevent
the unit from overheating.
IMPORTANT: Example only. Actual wiring may vary. READ the SureSine
Installation and Operations Manual for mandatory safety requirements. All
configuration must comply with local and national electric codes. Consult the
local electric authority to ensure compliance.
WARNING: Risk of Fire
Do not install over an easily combustible surface,
since the heat sink may get hot under certain
operating conditions.
Step 1: Choose mounting location
A) Determine how and where the inverter will be mounted.
B) Ensure the inverter is protected from sun, rain, and dust.
Step 2: Wiring accessibility and air flow clearance
A) Plan and confirm wire routing-access.
B) Verify that the mounting screws will not penetrate wires or
other objects located on the opposite side of the surface.
C) Verify that there is at least 6" of space around the unit.
Step 3: Mark and drill holes
A) Place the inverter on the wall where the unit will be mounted.
B) With a pencil or pen, mark the center of each keyhole slot;
two (2) on top and two (2) on the bottom.
C) Remove the inverter and drill four (4) 1/8" (3.175 mm) holes
where the marks were made.
Step 4: Secure the inverter
A) Place the SureSine onto the surface and align the keyhole slots
with the four (4) pilot holes.
B) Use the four (4) #10 screws (included) to secure the SureSine to the surface.
DIP Switch Enlargement
1 2 3 4 5 6 7 8
DIP Switch Enlargement
1 2 3 4 5 6 7 8
(+) (–)
Battery / Battery Bank
12, 24, or 48 Vdc
Securing
hardware not
shown.
Battery (+) Battery
Chassis Ground
1NEGATIVE GROUND
(For Positive Ground wiring,
see the SureSine Installation
and Operations Manual)
Fuse or
circuit breaker2
DIP Switches
MS-CAN
Port
DC System Ground1
For DIP Switch settings,
see page 4 of this guide.
CB = Circuit Breaker DS = Disconnect Switch GND = Ground
A B
EIA-
485
REMOTE
Enlargement
Universal
AC Outlet
North American
B-Type Outlet
230 V / 50 Hz Models or
127 V / 50 Hz Models
120 V / 60 Hz Models ONLY
AC Output
Mode Switch
AC Output
Mode Switch
#14 AWG / 2.08 mm2
#12 AWG /3.31 mm2
#10 AWG/ 5.26 mm2
#8 AWG/8.36 mm2
#6 AWG /13.3 mm2
15 amps
20 amps
30-60 amps
100 amps
200 amps
Minimum GND Wire
Size Torque to
Over-current
Protection
Device
MINIMUM GROUND WIRE SIZES AND
TORQUE REQUIREMENTS
AC Side
AC Side
See the SureSine Installation and Operation s
Manual for information on communication options.
EIA-485 &
Remote Switch,
Terminals
Earth
Ground
Ensure circuit breakers are open,
disconnect switches are open, and
fuses are removed from fuse holders.
AND
Ensure the AC Output Mode
Switch is in the OFF position.
STEP
1a
STEP
2
STEP
4
STEP
6
STEP
7
STEP
5
STEP
8
MINIMUM DC WIRE SIZES AND TORQUE REQUIREMENTS
Models
150 W 12 Vdc
24 Vdc
48 Vdc
300 W 12 Vdc
24 Vdc
48 Vdc
Minimum DC
Wire Size Torque to Max. CB,
DS, or Fuse
STEP
10
I O II
(Side View)
AC Output
Mode Switch
STEP
1b
a. Close all circuit breakers,
disconnect switches, or insert
fuse into fuse holder.
b. Check the LEDs for proper
operational status indications.
See page 4 of this guide.
STEP
9
STEP
9
WARNING: Explosion Hazard
STEP 8 can produce a spark if the
fuse is inserted or the disconnect
is in the CLOSED position.
2BEFORE INSTALLING:
Ensure the fuse is removed from
the fuse holder or the disconnect
is in the OPEN position.
IMPORTANT:
Ensure there is only 1 Neutral-to-
Ground Bond in the entire system.
Consult Section 2.6.4 of the
Installation & Operations Manual for
additional information.
WARNING: Shock Hazard
Fuses, single-pole circuit breakers or
single-pole disconnect switches should
NEVER open grounded system
conductors. This could create a shock
hazard that could be fatal to personnel
and/or damage the equipment.
CAUTION: Equipment Damage
Ensure the AC load do not exceed the
continuous and surge power ratings.
CAUTION: Equipment Damage
Ensure the AC load do not exceed the
continuous and surge power ratings.
WARNING: Risk of Fire
All over-current protection devices
and wiring must be sized properly, in
accordance with US National Electric
Code (NEC) or the country of
installation s local regulations.
STEP
1b
STEP
1b
WARNING: Explosion Hazard
Never install the SureSine in an
enclosure with vented/flooded
batteries. Battery fumes are
flammable and will corrode and
destroy the SureSine circuits. Ensure
sufficient ventilation.
For optimal ventilation
and cooling, mount in
portrait style orientation.
CAUTION: Burn Hazard
Place in a location to avoid direct contact.
6"
(152.4 mm)
6"
(152.4 mm)
6"
(152.4 mm)
6"
(152.4 mm)
6"
(152.4 mm)
6"
(152.4 mm)
6"
(152.4 mm)
6"
(152.4 mm)
Portrait OrientationPortrait Orientation
700 W 12 Vdc
24 Vdc
48 Vdc
Remote ON/OFF
Switch (Optional)
EIA-485 Device
(Optional)
STEP
3
ON REMOTE
or
STEP
11