morse 400A-72-115 User manual

The Specialist In Drum Handling Equipment
Model 400A-72-115
Hydra-Lift, 72”, DC Power Lift & Tilt
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM400A-72-115 (1210-____) (Updated 12 Jun, 2019 9:50 AM) 1
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4
Installation Instructions. . . . . . . . . . . . . . . . . . 4
Operating Instructions. . . . . . . . . . . . . . . . . . . 4 - 5
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineered for safety and e󰀩ciency, a high degree of responsibility
must be placed upon the machine operator to follow safe prac-
tices, based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result
in personal injury or property damage. Observe the same precau-
tions as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
• Check for visible damage. If you choose to accept damaged
freight, always sign noting the damage on the BILL OF LADING.
• Document the damage and have the truck driver sign. We recom-
mend keeping a digital camera at your receiving dock for this
purpose.
• Open packages expeditiously to check the condition of the goods.
There is only a 24 hour window to notify the carrier of any con-
cealed damage.
• IMMEDIATELY REPORT ALL DAMAGE TO THE SHIPPING
COMPANY! Then you may contact Morse for assistance with
your freight claim.
• Morse Manufacturing will not be held responsible for any dam-
aged freight that is not signed for as damaged.
Delivery to non-business addresses without a loading dock result
in additional freight charges. Residential delivery fees, inside de-
livery fees, re-delivery charges, and lift gate services will be added
by the truck line, and are non-negotiable.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for TWO YEARS when used properly
within its rated capacity. Warranty does not cover wear from normal
use or damage from accident or abuse. Motors and other pur-
chased parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
any modications, unauthorized repairs or parts substitution.
Operator’s Manual
for Morse Hydra-Lift Drum Karrier
Model 400A-72-115
Serial Number 1210 to ____ (MMYY)

The Specialist In Drum Handling Equipment
Model 400A-72-115
Hydra-Lift, 72”, DC Power Lift & Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-115
Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM400A-72-115 (1210-____) (Updated 12 Jun, 2019 9:50 AM) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or
death. This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious
injury or death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the
machine.
CAUTION – Do Not Transport with Drum Raised - ALWAYS LOWER THE DRUM HOLDER TO
LOWEST POSITION BEFORE TRANSPORTING. The unit can become unstable when transporting
with a raised load.
DANGER - Stay Clear of Power Lines - KEEP WELL CLEAR OF POWER LINES. Never approach
a power line. Current in a high voltage line may arc some distance from the wire to the steel framed,
grounded machine.
WARNING - The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page
3, under 2. Machine Description. DO NOT attempt to handle any other type of drum or object. DO
NOT exceed the weight capacity of 800 Lb. (363 kg)
WARNING - Level Floors Only - For operation only on clean, level oors of suitable bearing capacity.
Do not use on sloped surfaces, ramps, irregular or debris strewn oors.
WARNING - Do Not Modify the Unit - Under no circumstances should any modications be made
to the Morse machinery without factory authorization. Any modications may void the warranty. This
machine was designed to perform a specic job and alterations may result in injury to operator or
machine.
WARNING - No Loose Fitting Clothing - Wear close-tting clothing and safety equipment appropriate
to the job. Loose tting clothing may become caught on the machinery and cause severe personal
injury.
WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous - Escaping hydraulic uid under
pressure can penetrate the skin, causing serious injury. Avoid the hazard by relieving pressure before
disconnecting hydraulic lines. Keep hands and body away from pinholes and nozzles, which eject uid
under high pressure. Use a piece of cardboard to search for leaks. If an accident occurs, see a doctor
immediately and inform them of the nature of the accident.
CAUTION - Wear Safety Shoes - Wear safety shoes with non-slip soles and hard toe protection.
WARNING: This product can expose you to chemicals including lead and arsenic,
which are known to the State of California to cause cancer and birth defects or other
reproductive harm. For more information go to www.P65Warnings.ca.gov
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium
dioxide, and 2-methylimidazole, which are known to the State of California to cause cancer, and
bisphenol-A, which is known to the State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment
Model 400A-72-115
Hydra-Lift, 72”, DC Power Lift & Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-115
Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM400A-72-115 (1210-____) (Updated 12 Jun, 2019 9:50 AM) 3
Machine Description
The Model 400A-72-115 Hydra-Lift Karrier will pour a drum up to 72” (183
cm) high, measured from the oor to the lowest point of a horizontal drum.
It is designed to lift, transport, and dispense a 55-gallon (210 liter) steel or
ber drum 22” to 23.5” (56 to 59.7 cm) in diameter.
The maximum full-drum capacity is 800 Lb. (363 kg). The capacity is
derated to 500 Lb. (227 kg) for a half-full drum. The half-full rating is
based on the tilt mechanism’s capacity for handling an unbalanced
bottom-heavy drum.
Options
A smaller diameter drum can be handled with the correct size 55/30 •
Series Diameter Adaptor installed (see Diameter Adaptor literature).
The• Bracket Assembly (Part # 4556-P) is required to handle
a plastic drum without a top rim (see gure 2.1). It is also
recommended to more securely handle a ber drum. You can use
the Bracket Assembly with a 55-gallon (210 liter) plastic, steel or
ber drum. The brace at top and bottom of the drum prevent it from
slipping lengthways through the drum holder. It adjusts for a drum 31”
to 39” (79 to 99 cm) tall.
The• Top Rim Clamp (Part # 4560-P) grips the upper rim of your
drum to prevent it from slipping through the drum holder (see gure
2.2). To handle a 55-gallon (210 liter) plastic drum with top rim, you
must install either the Bracket Assembly or the Top Rim Clamp. You
can use the Top Rim Clamp with a 55-gallon (210 liter) plastic, steel
or ber drum with suitable top rim.
Controls
The Morse Hydra-Lift Karrier is manually propelled and steered. The drum lift and tilt
controls are powered by a 12V DC motor with a momentary switch.
There are two functions for the operator to control (Figure 2.3):
1. “LIFT” and lower function for vertical positioning of the drum
2. “TILT” function to control the degree of rotation of the drum
1. LIFT and Lower Function
To raise the drum
a. Turn the motor on by holding the momentary switch in the on position.
b. With the motor on, raise the LIFT handle.
To lower the drum
a. With the motor o󰀨, push in the LOWER handle.
2. TILT Function
To tilt the drum forward for pouring
a. Turn on the motor by holding momentary switch in the on position.
b. With the motor on, raise the tilt handle.
To return the drum to vertical position
a. Turn on the motor by holding momentary switch in the on position.
b. Push the tilt handle down.
Figure 2.3
Figure 2.2
Plastic drum being lifted
with part number 4560-P
Top Rim Clamp Assembly
installed.
Figure 2.1
Plastic drum being lifted with
part number 4556-P Bracket
Assembly installed.

The Specialist In Drum Handling Equipment
Model 400A-72-115
Hydra-Lift, 72”, DC Power Lift & Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-115
Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM400A-72-115 (1210-____) (Updated 12 Jun, 2019 9:50 AM) 4
WARNING - Watch Out for Pinch Points
Stay clear of moving parts. Operator should remain behind the push handle during the lift operation.
Figure 3.2
Floor Lock
The screw-down oor lock is located on the base of the tower
(gure 3.1). Turning the oor lock clockwise until it locks in the
down position activates the oor lock. When the oor lock is
activated it prevents unwanted free wheeling of the unit. Floor
conditions determine the e󰀨ectiveness of the oor lock. The
operator should verify its holding action before depending on it to
hold.
MORCINCHTM Drum Holder Assembly
The drum holder assembly (or “saddle assembly”) is the
component on the Hydra-Lift Karrier that is intended to hold
the drum. The MORCINCH drum holder assembly is designed
to secure a standard ribbed 55-gallon steel drum around it’s
middle using a cinch chain and ratchet tightening system. The
MORCINCH drum holder accepts accessories for handling a
plastic drum, a ber drum, or smaller diameter drums (see Options
on pg. 3).
Installation Instructions
Machine is shipped with hydraulic uid. •
BEFORE operation, replace the • RED shipping plug from
the hydraulic reservoir with the BLACK breather, and install
hydraulic control levers.
Battery has been charged prior to shipping and should be •
ready for use. See battery charger spec sheet
Operating Instructions
1.) Push the Hydra-Lift Karrier to the drum.
2.) Using the “LIFT” control as described in “Machine Description
- Controls” (page 3) , position the drum holder assembly with
the back band at the middle of the drum. (Figure 3.1). With
the ratchet plate swung open and the cinch chain hanging
from the chain hook, push the unit until the back band rests
rmly against the drum. Some adjustment to the tilt angle of
the saddle may be necessary to ensure band ts ush on the
drum.
3.) Attaching the drum:
Drape the chain across the front of the drum and engage a
link into the slot in the ratchet (Figure 3.2). Turn the ratchet
clockwise to tighten chain. If ratchet turns until the pawl is
beyond the last ratchet tooth, turn the ratchet back and slide
the next link into the ratchet slot and try tightening again. The
chain must be held tightly against the drum with the pawl
engaged securely in the ratchet teeth.
4.) Operate the lift function to lift drum clear of oor. Roll to
dispensing location. NOTE: Do not allow the drum to impact
on oor, pouring station, etc. or a spill or damage could occur.
Figure 3.1

The Specialist In Drum Handling Equipment
Model 400A-72-115
Hydra-Lift, 72”, DC Power Lift & Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-115
Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM400A-72-115 (1210-____) (Updated 12 Jun, 2019 9:50 AM) 5
CAUTION – Do Not Transport with Drum Raised
ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The
unit can become unstable when transporting with a raised load.
5.) Lift drum to desired pouring height. Operate the tilt control as described in “Machine Description - Controls” (page 3) to adjust the
drum attitude. This is especially important when lifting an open drum. The oor lock should be engaged while dispensing / draining.
6.) When dispensing is complete, tilt drum back to upright position. Disengage the oor lock and lower the drum to transporting height;
about 6” o󰀨 the oor.
WARNING - Stay Clear of Raised Drum
NEVER allow anyone to be below any part of a raised drum handler or drum. Remain behind
the push handle while handling a drum.
WARNING – Do NOT Disengage the Cinch Chain When Drum is o󰀨 the Ground
When the drum is in the upright position, lower the drum to the oor before releasing the cinch
chain.
7.) Push the unit to the drum storage area and lower to the oor in an upright position. Release the cinch chain from the ratchet by
applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the ratchet with the other
hand. Remove the cinch chain link from the ratchet.
Maintenance
Periodic inspection for the general condition of structural and mechanical components is imperative for safe and e󰀩cient operation.
Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or replace
parts as necessary to prevent failure and maintain proper function.
Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic uid.
Replace any parts that show signs of wear.
Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the boom which
contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and pawl.
Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.
Hydraulic pump is shipped lled with Noco Premium plus automatic transmission uid d/m. Material safety data sheet (msds) is available
online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil dte 24 or equivalent for indoor use
(Mobil dte 13 for outdoor use).