morse 8A-GT-125 User manual

The Specialist In Drum Handling Equipment
Model 82A-GT-125
Mobile-Karrier / Palletizer with Geared Tilt
and DC Power Lift
Contents
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4
Accessories. . . . . . . . . . . . . . . . . . . 3
Operating Instructions. . . . . . . . . . . . . . . . . . . . 4 - 5
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operator’s Manual
for Morse Mobile-Karrier / Palletizer
with Geared Tilt and DC Power Lift
Model 82A-GT-125
Serial Number 0315 to ____ (MMYY)
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
• Check for visible damage. If you choose to accept damaged
freight, always sign noting the damage on the Bill of
Lading.
• Document the damage and have the truck driver sign. We
recommend keeping a digital camera at your receiving dock
for this purpose.
• Open packages expeditiously to check the condition of the
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
• Immediately report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
• Morse Manufacturing will not be held responsible for any
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
any modications, unauthorized repairs or parts substitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineered for safety and e󰀩ciency, a high degree of responsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts. Inspect saddle
assembly for proper operation. Perform necessary load test,
inspections, operator training, etc.
Copyright 2022 - Morse Mfg. Co., Inc. Form OM82A-GT-125 (0315-____) (Updated 14 Jul., 2022) 1
[email protected] 103 Kuhn Rd.
Syracuse, NY, 13208 USA
morsedrum.com [phone]

The Specialist In Drum Handling Equipment
Model 82A-GT-125
Mobile-Karrier / Palletizer with Geared Tilt
and DC Power Lift
Operator’s Manual for Model 82A-GT-125 Morse Mobile-Karrier / Palletizer
Serial Number 0315 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM82A-GT-125 (0315-____) (Updated 14 Jul., 2022) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
CAUTION – Do Not Transport with Drum Raised. Always lower the drum holder to lowest position
before transporting.
WARNING - The Mobile-Karrier / Palletizer is designed to handle one drum of the types listed at the
top of page 3. Machine Description. DO NOT attempt to handle any other type of drum or object. DO
NOT exceed the weight capacity of 600 Lb. (272 kg).
WARNING - Level Floors Only
For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces,
ramps, irregular or debris strewn oors.
WARNING - Do Not Modify the Unit. Under no circumstances should any modications be made to
the Morse machinery without factory authorization. Any modications may void the warranty. This
machine was designed to perform a specic job and alterations may result in injury to operator or
machine.
WARNING - No Loose Fitting Clothing. Wear close-tting clothing and safety equipment appropriate
to the job. Loose tting clothing may become caught on the machinery and cause severe personal
injury.
WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous
Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the
hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from
pinholes and nozzles, which eject uid under high pressure. Use a piece of cardboard to search for
leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.
CAUTION - Wear safety shoes with non-slip soles and hard toe protection.
CAUTION - DO NOT allow drum to impact on oor, ground, or dumping station, etc.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium
dioxide, and 2-methylimidazole, which are known to the State of California to cause cancer, and
bisphenol-A, which is known to the State of California to cause birth defects or other reproductive
harm. For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment
Model 82A-GT-125
Mobile-Karrier / Palletizer with Geared Tilt
and DC Power Lift
Operator’s Manual for Model 82A-GT-125 Morse Mobile-Karrier / Palletizer
Serial Number 0315 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM82A-GT-125 (0315-____) (Updated 14 Jul., 2022) 3
Machine Description
The Mobile-Karrier / Palletizer is designed to lift, transport, and dispense a
ribbed 55-gallon (208 liter) steel drum with 22.5” (57.2 cm) diameter. The
maximum capacity is 600 Lb. (272 kg).
Kit # 2690-P
Hand Wheel
16” (40.6 cm) diameter
Hand Wheel with
speed knob. Replaces
standard pull chain to
turn drum.
Kit # 3900-P
MORStopTM Tilt-Brake
Automatically holds
drum tilt angle until you
move it.
ACCESSORIES
to Install on EXISTING Manual Tilt Drum Handler
55/30 Series Diameter Adapters for drum with diameter smaller than 22” (56
cm). To handle a smaller drum, insert the correct size Diameter Adapter into
the standard drum holder. See Diameter Adapter info at:
https://morsedrum.com/products/diameter-adapters
ONLY Diameter Adapters for drum with 17.5” (44.5 cm) diameter or smaller
have integrated brackets to prevent drum slipping length-ways.
NOTE: For 30-gallon (114 Liter) PLASTIC drum, insert Diameter Adapter;
AND install Bracket or Top Rim Clamp to prevent drum slipping.
IMPORTANT: To prevent 30 to 55 gallon (114 to 210 L) size plastic drum from
slipping, you MUST install either Top Rim Clamp Kit or Bracket Assembly Kit.
1. Bracket Assembly Kit # 4556-P is required to handle a RIMLESS
plastic drum (gure 2.1), and is also recommended for a ber drum.
The Bracket adjusts for a 31” to 39” (79 to 99 cm) tall drum.
You can also handle a rimmed drum with the Bracket installed.
2. Top Rim Clamp Kit # 4560B-P to handle a RIMMED plastic drum
(gure 2.2). Install the Top Rim Clamp Kit to handle a RIMMED
plastic, steel or ber drum with suitable top rim.
Figure 2.2
Kit # 4560B-P
Top Rim Clamp
to handle RIMMED plastic
drum
Figure 2.1
Kit # 4556-P
Bracket Assembly
to handle RIMLESS or
RIMMED plastic drum

The Specialist In Drum Handling Equipment
Model 82A-GT-125
Mobile-Karrier / Palletizer with Geared Tilt
and DC Power Lift
Operator’s Manual for Model 82A-GT-125 Morse Mobile-Karrier / Palletizer
Serial Number 0315 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM82A-GT-125 (0315-____) (Updated 14 Jul., 2022) 4
Operating Instructions
1. Roll drum lifter to drum. Steer unit so drum holder meets middle
of drum. Operate hydraulics as necessary. Roll the unit forward
and push drum holder so it slips around the drum.
WARNING: Keep hands and other objects away from top
opening of lifting frame.
2. To secure drum: drape cinch chain across face of drum and
engage a link into notch in hub of ratchet. Pull up on ratchet
handle to tighten chain. If ratchet turns to extent that pawl is
beyond last ratchet tooth and chain is not tight, back up and try
putting next link in notch. Chain should tighten as ratchet turns
and be held tight by teeth of ratchet & pawl. Firm hand pressure
on ratchet handle should tension chain su󰀩ciently to secure
drum. DO NOT use mechanical aids such as a pipe to extend
ratchet handle for extra leverage.
3. Operate lift function to raise drum o󰀨 the oor, push drum
lifter to deliver drum. Avoid unreasonably rough or non-level
surfaces. Move at moderate speed. Carry drum only high
enough to avoid contact with the oor or obstacles. Push
loaded unit when possible for transporting. Pulling unit should
be limited to maneuvering at short distance.
Figure 2.3
Controls
The Morse Mobile-Karrier / Palletizer is manually propelled and steered. The
drum lift function is powered by a 12V DC motor.
There are two functions for the operator to control:
1. “LIFT” and lower function for vertical positioning of the drum
2. “TILT” function to control the degree of rotation of the drum
LIFT and Lower Function (Figure 2.3)
To raise the drum
• Push and hold the valve handle in against the start switch.
• Release the handle when the drum is at the desired height.
• To lower the drum: Pull and hold the valve handle out away from the start
switch.
TILT Function
To tilt the drum
1. Turn the hand crank to turn the drum.
2. Before releasing your grip on the hand crank, pull out the crank stop pin to
block the hand crank from spinning freely.
3. If the drum handler is equipped with the MORStop Tilt-Brake, there is no
need to use the stop pin. Braking is immediate and self-actuating, without
additional steps by the operator.
4. Note: To add the MORStop Tilt-Brake to an existing drum handler, order part # 3900-P for a eld installation kit.

The Specialist In Drum Handling Equipment
Model 82A-GT-125
Mobile-Karrier / Palletizer with Geared Tilt
and DC Power Lift
Operator’s Manual for Model 82A-GT-125 Morse Mobile-Karrier / Palletizer
Serial Number 0315 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM82A-GT-125 (0315-____) (Updated 14 Jul., 2022) 5
4. Lift drum to desired pouring height. Operate the tilt control as
described in “Machine Description - Controls” (page 3) to adjust
the drum attitude. When dispensing is complete, tilt drum back
to upright position. Lower drum to transporting height.
5. Before unloading drum, return drum to upright. Lower drum at a
controlled rate.
6. To remove drum: pull ratchet handle clockwise to relieve
pressure on ratchet teeth. Lift pawl handle to release teeth
engagement and rotate ratchet counterclockwise to loosen
chain and allow its removal from notch. Pull unit away and park
on level oor, out of tra󰀩c lanes when not in use.
7. Adjustment for Shorter Drums: The drum holder assembly is factory set in upper position for handling typical 55 gallon (208 liter)
drums. For handling shorter drums such as typical 30 gallon (114 liter) drums, relocate drum holder assembly downward as follows:
Detach by removing nuts that hold it to lifting assembly. Reattach at alternate location 6” lower.
Maintenance
• Periodic inspection for the general condition of structural and mechanical components is imperative for safe and e󰀩cient operation.
• Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or
replace parts as necessary to prevent failure and maintain proper function.
• Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic uid.
Replace any parts that show signs of wear.
• Grease wheel bearings periodically. Oil or grease all moving parts including: Tilt gears, sprockets, chain, the hinge pin, and the
ratchet and pawl.
• Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.
• Hydraulic pump is shipped lled with Noco Premium plus automatic transmission uid d/m. Material safety data sheet (msds) is
available online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil dte 24 or equivalent
for indoor use (Mobil dte 13 for outdoor use).