morse 520-120 User manual

The Specialist In Drum Handling Equipment
Model 520-120
Vertical-Lift, 106”, AC Power Lift, Manual Tilt
Operator’s Manual
for Morse Vertical-Lift Drum Pourer
Model 520-120
Serial Number 249855 to ______
Copyright 2022 - Morse Mfg. Co., Inc. Form OM520-120 (24985- ______) (Updated 18 Feb, 2022) 1
[email protected] 103 Kuhn Rd.
Syracuse, NY, 13208 USA
morsedrum.com [phone]
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
• Check for visible damage. If you choose to accept damaged
freight, always sign noting the damage on the Bill of
Lading.
• Document the damage and have the truck driver sign. We
recommend keeping a digital camera at your receiving dock
for this purpose.
• Open packages expeditiously to check the condition of the
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
• Immediately report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
• Morse Manufacturing will not be held responsible for any
damaged freight that is not signed for as damaged.
Machine Unpacking
Remove machine from pallet by lifting from the square tubing at the
top of the unit. Insert a strap or chain through the tubing and make
a loop to lift by. Attach loop to an overhead crane and raise slowly.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
any modications, unauthorized repairs or parts substitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineered for safety and e󰀩ciency, a high degree of responsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts and test rotation of
drum holder. Perform necessary load test, inspections, operator
training, etc.
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4
Accessories. . . . . . . . . . . . . . . . . . . . . . 3
START-UP Procedure. . . . . . . . . . . . . . . 5
Operating Instructions. . . . . . . . . . . . . . . . . . . . 5
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 6

The Specialist In Drum Handling Equipment
Model 520-120
Vertical-Lift, 106”, AC Power Lift, Manual Tilt
Operator’s Manual for Morse Vertical-Lift Drum Pourer Model 520-120
Serial Number 249855 to ______
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM520-120 (24985- ______) (Updated 18 Feb, 2022) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
CAUTION -Do NOT transport with drum raised.
Always lower the drum holder to lowest position before transporting.
DANGER - Stay well clear of power lines.
Never approach a power line. Current in a high voltage line may arc some distance from the wire to
the steel framed, grounded machine.
WARNING - The Vertical-Lift Drum Pourer is designed to handle one drum of the types listed at the
top of page 3 - Machine Description. DO NOT attempt to handle any other type of drum or object.
DO NOT exceed the weight capacity of 800 Lb. (363 kg).
WARNING - Level oors only.
For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces,
ramps, irregular or debris strewn oors.
WARNING - Do NOT modify the unit.
Under no circumstances should any modications be made to the Morse machinery without factory
authorization. Any modications may void the warranty. This machine was designed to perform a
specic job and alterations may result in injury to operator or machine.
WARNING - No loose tting clothing.
Wear close-tting clothing and safety equipment appropriate to the job. Loose tting clothing may
become caught on the machinery and cause severe personal injury.
WARNING - Hydraulic uid under pressure can be hazardous.
Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the
hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from
pinholes and nozzles, which eject uid under high pressure. Use a piece of cardboard to search for
leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.
CAUTION - Wear safety shoes.
Wear safety shoes with non-slip soles and hard toe protection.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium dioxide, and
2-methylimidazole, which are known to the State of California to cause cancer, and bisphenol-A, which is known to the
State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov

morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM520-120 (24985- ______) (Updated 18 Feb, 2022) 3
The Specialist In Drum Handling Equipment
Model 520-120
Vertical-Lift, 106”, AC Power Lift, Manual Tilt
Operator’s Manual for Morse Vertical-Lift Drum Pourer Model 520-120
Serial Number 249855 to ______
Machine Description
The Model 520-120 Vertical-Lift Drum Pourer will pour a drum at up to 106”
(269 cm) high, measured from the oor to the lowest point of a horizontal
drum. It is designed to lift, transport, and dispense a ribbed 55-gallon (210
liter) steel drum 22.5” (56 cm) in diameter, as well as a ber drum between
22” and 23.5” (56 to 59.7 cm) in diameter. The maximum full-drum capacity
is 800 Lb. (363 kg). The capacity is derated to 500 Lb. (227 kg) for a half-
full drum. The half-full rating is based on the tilt mechanism’s capacity for
handling an unbalanced bottom-heavy drum.
Hand Wheel
Kit # 2690-P
16” (40.6 cm) diameter
Hand Wheel
with speed knob.
Replaces standard
Pull Chain to turn drum.
Kit for customer
to install on
EXISTING manual
tilt drum handler.
MORStopTM Tilt-Brake
Kit # 3900-P
Automatically holds
drum tilt angle until
you move it.
Kit for customer
to install on
EXISTING manual
tilt drum handler.
55/30 Series Diameter Adapters for drum with diameter smaller than 22” (56
cm). To handle a smaller drum, insert the correct size Diameter Adapter into
the standard drum holder. See Diameter Adapter info at:
https://morsedrum.com/products/diameter-adapters
ONLY Diameter Adapters for drum with 17.5” (44.5 cm) diameter or smaller
have integrated brackets to prevent drum slipping length-ways.
NOTE: For 30-gallon (114 Liter) PLASTIC drum, insert Diameter Adapter;
AND install Bracket or Top Rim Clamp to prevent drum slipping.
IMPORTANT: To prevent 30 to 55 gallon (114 to 210 L) size plastic drum from
slipping, you MUST install either Top Rim Clamp Kit or Bracket Assembly Kit.
1. Bracket Assembly Kit # 4556-P is required to handle a RIMLESS
plastic drum (gure 2.1), and is also recommended for a ber drum.
The Bracket adjusts for a 31” to 39” (79 to 99 cm) tall drum.
You can also handle a rimmed drum with the Bracket installed.
2. Top Rim Clamp Kit # 4560B-P to handle a RIMMED plastic drum
(gure 2.2). Install the Top Rim Clamp Kit to handle a RIMMED
plastic, steel or ber drum with suitable top rim.
ACCESSORIES
Figure 2.2
Kit # 4560-P
Install Top Rim Clamp Kit
to handle RIMMED plastic
drum
Figure 2.1
Kit # 4556-P
Install Bracket Assembly Kit
to handle RIMLESS or
RIMMED plastic drum

The Specialist In Drum Handling Equipment
Model 520-120
Vertical-Lift, 106”, AC Power Lift, Manual Tilt
Operator’s Manual for Morse Vertical-Lift Drum Pourer Model 520-120
Serial Number 249855 to ______
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM520-120 (24985- ______) (Updated 18 Feb, 2022) 4
Controls
The Morse Vertical-Lift Drum Pourer is manually propelled and steered. The drum
lift is powered by a single phase 115V AC motor with a momentary switch, cord
and plug.
There are two functions for the operator to control (Figure 3.1).
1. LIFT and Lower Function for vertical positioning of the drum.
a. Plug the motor into a standard 115V power supply.
b. Turn the motor on by holding the momentary switch in the on position. The
drum will lift.
c. Release the momentary switch when the drum is at the desired height.
d. To lower the drum: With the motor o󰀨, push in the LOWER handle.
2. TILT Function to control the degree of rotation of the drum.
a. Turn the hand crank to turn the drum.
b. Before releasing your grip on the hand crank, pull out the crank stop pin to
block the hand crank from spinning freely.
c. If the drum handler is equipped with the MORStop Tilt-Brake, there is no
need to use the stop pin. Braking is immediate and self-actuating, without
additional steps by the operator.
Note: To add the MORStop Tilt-Brake to an existing drum handler, order part #
3900-P for a eld installation kit.
WARNING - Watch out for pinch points
Stay clear of moving parts. Operator should remain behind the
push handle during the lift operation.
Floor Lock
Floor lock handle is located on left side of push handle. Pulling oor lock handle toward operator until it locks in down position activates
the oor lock. When oor lock is activated it prevents unwanted free wheeling of unit. Floor conditions determine e󰀨ectiveness of oor
lock. Operator should verify its holding action before depending on it to hold.
Drum Holder Assembly
MORCINCHTM Drum Holder assembly (“saddle”) is the component on Vertical-Lift Drum Pourer intended to hold drum. Carriage assembly
moves vertically along mast to position drum holder assembly at correct height to secure drum around it’s middle using cinch chain and
ratchet tightening system.
The MORCINCHTM Drum Holder accepts accessories to handle plastic drum, ber drum, or a smaller diameter drum.
Figure 3.1

morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM520-120 (24985- ______) (Updated 18 Feb, 2022) 5
The Specialist In Drum Handling Equipment
Model 520-120
Vertical-Lift, 106”, AC Power Lift, Manual Tilt
Operator’s Manual for Morse Vertical-Lift Drum Pourer Model 520-120
Serial Number 249855 to ______
Operating Instructions
1. Push the Vertical-Lift Drum Pourer to the drum.
2. Using “LIFT” control as described in “Machine Description -
Controls”, position drum holder assembly with back band at
middle of drum. With ratchet plate swung open and cinch
chain hanging from chain hook, push unit until back band rests
rmly against drum. Some adjustment to tilt angle of saddle
may be necessary to ensure band ts ush on drum. Engage
oor lock.
3. Attaching drum: Drape cinch chain across front of drum and
engage chain link into slot in ratchet (Figure 3.2). Turn ratchet
clockwise to tighten cinch chain. If ratchet turns until pawl is
beyond last ratchet tooth, turn ratchet back and slide next link
into ratchet slot and try tightening again. Cinch chain must
be held tightly against drum with pawl engaged securely in
ratchet teeth.
4. Operate lift function to lift drum clear of oor. Disengage oor
lock. Roll to dispensing location. NOTE: Do not allow drum to
impact on oor, pouring station, etc. or spill or damage could
occur.
CAUTION – Do NOT transport with drum raised.
ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING.
Unit can become unstable when transporting with raised load.
5. Lift drum to desired pouring height. Operate tilt control as described in “Machine Description - Controls” to adjust drum attitude.
Floor lock should be engaged while dispensing / draining.
6. When dispensing is complete, tilt drum back to upright position. Disengage oor lock and lower drum to transporting height; about 6”
(15 cm) o󰀨 the oor.
WARNING - Stay clear of raised drum
NEVER allow anyone to be below any part of raised drum handler or drum. Remain behind push handle
while handling drum.
WARNING – Do NOT disengage cinch chain when drum is o󰀨 the ground.
When drum is in upright position, lower drum to the oor before releasing cinch chain.
7. Push unit to drum storage area and lower drum to the oor in upright position. Release cinch chain from ratchet by applying
pressure to ratchet handle in clockwise direction with one hand and opening pawl to free ratchet with other hand. Remove cinch
chain link from the ratchet.
Figure 3.2
START-UP Procedure
Machine is shipped with hydraulic uid.
1. Install provided hydraulic control levers (threaded rods with black
ball handles).
2. IMPORTANT: BEFORE operation, remove the RED shipping plug
from the hydraulic reservoir, and replace with the provided BLACK
breather.