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Motorline professional MPIE5 Operation and installation manual

v. REV.
11/
MPIE10
MPIE10
EN
INSTALLER AND USER’S MANUAL
1A 1B
1B
A
A
A
B

A
ENEN
00. CONTENT
INDEX
INSTRUCTIONS FOR FINAL CONSUMERS AND SPECIALIZED TECHNICIANS
TECHNICAL CHARACTERISTICS
KIT COMPONENTS
DIMENSIONS
. SAFETY INSTRUCTIONS
. AUTOMATISM
AUTOMATISM INSTALLATION
. INSTALLATION
. TROUBLESHOOTING
MANUAL UNLOCKING
01. SAFETY INSTRUCTIONS
This product is certified in accordance with European
Community (EC) safety standards.
This product complies with Directive 2011/65/EU of the
European Parliament and of the Council, of 8 June 2011, on
the restriction of the use of certain hazardous substances
in electrical and electronic equipment and with Delegated
Directive (EU) 2015/863 from Commission.
(Applicable in countries with recycling systems).
This marking on the product or literature indicates that the
product and electronic accessories (eg. Charger, USB cable,
electronic material, controls, etc.) should not be disposed
of as other household waste at the end of its useful life. To
avoid possible harm to the environment or human health
resulting from the uncontrolled disposal of waste, separate
these items from other types of waste and recycle them
responsibly to promote the sustainable reuse of material
resources. Home users should contact the dealer where
they purchased this product or the National Environment
Agency for details on where and how they can take these
items for environmentally safe recycling. Business users
should contact their vendor and check the terms and
conditions of the purchase agreement. This product and
its electronic accessories should not be mixed with other
commercial waste.
This marking indicates that the product and electronic
accessories (eg. charger, USB cable, electronic material,
controls, etc.) are susceptible to electric shock by direct or
indirect contact with electricity. Be cautious when handling
theproductandobserveallsafetyproceduresinthismanual.
ATENÇÃO
2EN
GENERAL WARNINGS
•This manual contains very important safety and usage information.
very important. Read all instructions carefully before beginning the
installation/usage procedures and keep this manual in a safe place
that it can be consulted whenever necessary.
•This product is intended for use only as described in this manual. Any
other enforcement or operation that is not mentioned is expressly
prohibited, as it may damage the product and put people at risk
causing serious injuries.
•Thismanualisintended firstly for specializedtechnicians, and does not
invalidate the user’s responsibility to read the “User Norms” section in
order to ensure the correct functioning of the product.
•The installation and repair of this product may be done by qualified
and specialized technicians, to assure every procedure are carried
out in accordance with applicable rules and norms. Nonprofessional
and inexperienced users are expressly prohibited of taking any action,
unless explicitly requested by specialized technicians to do so.
•Installations must be frequently inspected for unbalance and the
wear signals of the cables, springs, hinges, wheels, supports and other
mechanical assembly parts.
•Do not use the product if it is necessary repair or adjustment is
required.
•When performing maintenance, cleaning and replacement of parts,
the product must be disconnected from power supply. Also including
any operation that requires opening the product cover.
•The use, cleaning and maintenance of this product may be carried
out by any persons aged eight years old and over and persons whose
physical,sensorialormentalcapacitiesarelower,orbypersonswithout
any knowledge of the product, provided that these are supervision
and instructions given by persons with experienced in terms of usage
of the product in a safe manner and who understands the risks and
dangers involved.
•Children shouldn’t play with the product or opening devices to avoid
the motorized door or gate from being triggered involuntarily.
WARNINGS FOR TECHNICIANS
•Before beginning the installation procedures, make sure that you have
all the devices and materials necessary to complete the installation
of the product.
•You should note your Protection Index (IP) and operating temperature
to ensure that is suitable for the installation site.
•Provide the manual of the product to the user and let them know how
to handle it in an emergency.
•If the automatism is installed on a gate with a pedestrian door, a door
locking mechanism must be installed while the gate is in motion.
•Do not install the product “upside down” or supported by elements do
not support its weight. If necessary, add brackets at strategic points
to ensure the safety of the automatism.
•Do not install the product in explosive site.
•Safety devices must protect the possible crushing, cutting, transport
and danger areas of the motorized door or gate.
•Verify that the elements to be automated (gates, door, windows,
blinds, etc.) are in perfect function, aligned and level. Also verify if the
necessary mechanical stops are in the appropriate places.
•The central mustbeinstalled on asafe placeofany fluid(rain, moisture,
etc.), dust and pests.
•You must route the various electrical cables through protective tubes,
to protect them against mechanical exertions, essentially on the
power supply cable. Please note that all the cables must enter the
central from the bottom.
•If the automatism is to be installed at a height of more than 2,5m from
the ground or other level of access, the minimum safety and health
requirements for the use of work equipment workers at the work of
Directive 2009/104/CE of European Parliament and of the Council of 16
01. SAFETY INSTRUCTIONS
3EN
01. SAFETY INSTRUCTIONS
September 2009.
•Attach the permanent label for the manual release as close as possible
to the release mechanism.
•Disconnect means, such as a switch or circuit breaker on the electrical
panel, must be provided on the product’s fixed power supply leads in
accordance with the installation rules.
•If the product to be installed requires power supply of 230Vac or
110Vac, ensure that connection is to an electrical panel with ground
connection.
•The product is only powered by low voltage satefy with central (only
at 24V motors)
WARNINGS FOR USERS
•Keep this manual in a safe place to be consulted whenever necessary.
•If the product has contact with fluids without being prepared, it must
immediately disconnect from the power supply to avoid short circuits,
and consult a specialized technician.
•Ensure that technician has provided you the product manual and
informed you how to handle the product in an emergency.
•Ifthesystemrequiresanyrepairormodification,unlocktheautomatism,
turn off the power and do not use it until all safety conditions have
been met.
•In the event of tripping of circuits breakers of fuse failure, locate
the malfunction and solve it before resetting the circuit breaker or
replacing the fuse. If the malfunction is not repairable by consult this
manual, contact a technician.
•Keep the operation area of the motorized gate free while the gate in in
motion, and do not create strength to the gate movement.
•Do not perform any operation on mechanical elements or hinges if the
product is in motion.
RESPONSABILITY
•Supplier disclaims any liability if:
•Product failure or deformation result from improper installation
use or maintenance!
•Safety norms are not followed in the installation, use and
maintenance of the product.
•Instructions in this manual are not followed.
•Damaged is caused by unauthorized modifications
•In these cases, the warranty is voided.
MOTORLINE ELECTROCELOS SA.
Travessa do Sobreiro, nº29
4755-474 Rio Côvo (Santa Eugénia)
Barcelos, Portugal
SYMBOLS LEGEND:
• Important safety
notices
• Useful information
• Programming
information
• Potentiometer
information
• Connectors
information
• Buttons
information
4A 4B
24AC
+ BAT - MOT + LED - V+ SEN PUL BL DS
ANT
GND GND GND
LIGHT
VR1
+-
SEL SET
MONO TEMP. I.CMD
12V24V 0V
ENEN


1



MPIE pillars were developed for traffic control, limiting the passage of vehicles.
Built entirely in  stainless steel and PVC, they are anti-vandalism pillars, suitable for underground
installation.
The kit is composed by the following components:
02. AUTOMATISM 02. AUTOMATISM
TECHNICAL CHARACTERISTICS KIT COMPONENTS
01 • 01 MSC50 twilight sensor
02 • 01 MC61PL Control board
03 • 01 Integrated RGB LED module
04 • 01 MPIE10
05 • 02 FALK remote controllers
06 • 01 12 Vdc Battery
400 600 800
• Course 370mm 570mm 785mm
• Weight 35Kg 40Kg 45Kg
• Power Supply 24 Vdc
• Power 150W
• Nominal power consumption 3A
• Operating Temperature -20 ~ +50C
• Material of the moving piece 2.5mm Stainless steel
• Cover Non-slip 4mm Stainless steel
• Material of the embedded piece 10mm PVC
• Diameter 204mm
• Top flange 400mm
• Maximum weight supported 20.000Kg
To unlock the electromechanical pillar, insert the key into
the slot and turn in a clockwise direction.
MANUAL UNLOCKING
• Please hold the key to descend the pillar slowly,
because once unlocked, the pillar is free and will
go down if you don’t hold it.
• The pillar is equipped with a battery that, in case
of power failure, allows the pillar to be opened (go
down) once. Do not use the pillar again until power
is restored, because the battery was placed only
for emergency situations and may not have enough
energy to complete the closure.
5A 5B
2
1
B
A
C
b
a
ENEN
02. AUTOMATISM
DIMENSIONS
400 600 800
• Dimension (a) mm mm mm
• Dimension (b) 870mm 1080mm 1280mm
• Dimension (c) 370mm 570mm 785mm
03. INSTALLATION
AUTOMATISM INSTALLATION
mm
mm
mm
mm
1  mm
4  mm
CREATE FOUNDATION
Drill a hole on the ground, with the necessary
dimension for the placement of the pillar,
taking into account the table on page 5A.
APPLY CONCRETE
Apply the concrete at the bottom of the hole.
2
1
Beforeany installationstep,check and make sure that the cable inside the automation
is in accordance with image A, well-adjusted to the support.
cable
cable
The cable cannot have too much slack
inside the automation or wrapped around
the motor support rod due to the risk
of crushing by the stoppers as shown in
figure B.
6
200mm
10˚
EN
. INSTALLATION
INSERT PILLAR INTO THE HOLE
a) Remove the screws and the pillar cover.
b) After, insert the pillar into the hole on the ground.
Seal Remove
seal
APPLY SAND AND CONCRETE
Add sand and then concrete inside the hole to fix the pillar.
FIX THE PILLAR
Remove the material used for the seal and place the cover back on the pillar, fixing with
the same screws that you removed.
COMPACT
SAND
CONCRETE
DRAINAGE
WASTEWATER
CONCRETE
AUTOMATISM INSTALLATION
• At the base of the pillar, place a tube for draining waste water, with a minimum inclination of 10°.
• Provide a tube to pass the electric cable to the control board.
• Place sand around the pillar for better accommodation.
• The concrete must be made with cement and sand, for greater resistance.
• The control board must be installed with a minimum height of 200mm from the ground.
• If the distance between center and pillar is higher than 10 meters, use a cable with Ø2.5mm cross-section.
Apply some cloth paper to seal the inside of the automatismo, preventing dirt or other
object from entering into the automatism.
3a
3b
4 4
5
3
4
5
Tube with minimum
diameter of  mm.
7EN
. TROUBLESHOOTING
INSTRUCTIONS FOR FINAL CONSUMERS AND SPECIALIZED TECHNICIANS
Anomaly Procedure Behavior Procedure II Discovering the origin of the problem
• Pillar doesn’t
work. • Check that the
control board has
power and it is
working correctly.
• Still not working. • Consult a qualified
technician.
• Pillar doesn’t
move but
makes noise.
• Unlock the pillar
and move it manually
to check if there
are mechanical
problems.
• The pillar is stuck. • Consult a technician.
• The pillar moves
easily. • Consult a qualified
technician.
• Pillar opens
but doesn’t
close.
• Unlock the pillar
and manually move
it to the closed
position.
Lock the Pillar (s)
again.
Turn the general
electrical board off
for  seconds, then
turn it back on. Give
opening order with
the remote control.
• Pillar opened but
didn’t close again. 1 • Check if there
are any obstacles
obstructing the
movement of the pillar.
 • Check if any control
devices of the pillar
are stuck and sending
a permanent signal to
the control board.
 • Consult a qualified
technician.
• Pillar doesn’t
make complete
route.
• Unlock the pillar
and move it manually
to check if there
are mechanical
problems.
• Encountered
problems? • Consult an
experienced pillars
expert.
• The pillar moves
easily? • Consult a qualified
technician.
1 • Open control box and check if it
has V power supply;
 • Check input fuses of the control
board;
 • Disconnect pillars from control
board and test them by
connecting directly to power
supply.
 • If the pillar work, the problem
is on the control board.
Pull it out and send it to our
technical services for diagnosis;
 • If the pillar don’t work, remove
them from installation site and
send to our technical services for
diagnosis.
1 • Disconnect the pillar from control
board and it them by connecting
directly to power supply in order to
find out if it has problems;
All control boards have LEDs that
easily allow to conclude which
devices are with anomalies.
All safety devices LEDs (DS) in
normal situations remain On.
All "START" circuits LEDs in normal
situations remain Off.
If LEDs devices are not all On,
there is some security systems
malfunction (photocells, safety
edges).
If "START" circuits LEDs are turn
(Op and Cl), there is a control
device sending permanent signal.
 • If the pillar work, the problem is
on the control board.
Pull it out and send it to our
technical services for diagnosis;
A) SECURITY SYSTEMS:
1 • Close with a shunt all safety
systems on the control board
(check manual of the control board
in question). If the automated
system starts working normally
check for the problematic device.
 • Remove one shunt at a time
until you find the malfunction
device.
 • Replace it for a functional
device and check if the motor
works correctly with all the other
devices. If you find another one
 • If the pillar don’t work, remove
them from installation site and
send to our technical services for
diagnosis.
defective, follow the same steps
until you find all the problems.
B) START SYSTEMS:
1 • Disconnect all wires connected
to the START connector.
 • If the LED turned OFF, try
reconnecting one device at a time
until you find the defective device.
NOTE • In case procedures
described in sections A) and B)
don’t result, remove control board
and send to our technical services
for diagnosis.
1 • Disconnect motor from control
board and test it by connecting
directly to power supply in order
to find out if it is broken;
 • If the pillar(s) doesn’t work,
remove it from installation site and
send to our technical services for
diagnosis.
• If motor work well and move
the pillar at full force during the
entire course, the problem is from
controller. Set force using trimmer
on the board. Make a new working
time programming, giving suffient
time for opening and closing with
appropriate force (consult control
board manual).
• If this doesn’t work, remove
control board and send it to
technical services.
NOTE •
Setting force of the
controller should be suficiente to
make the pillar open and close
without stopping, but should stop
and invert with a little effort from
a person. In case of safety systems
failure, the gate shall never cause
physical damaged to obstacles
(vehicles, people, etc.).
Check all motion systems related
with the pillar and to find out what
is the problem.
Check all motion systems related
with the pillar and to find out what
is the problem.

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