Motorola MPx200 User manual

CMCS Proprietary & Confidential
Date: 2003/11/28
Motorola MPx200 Service Manual
Rev 4.0

Copyright Statement
Copyright 2001 by Chi Mei Communication Systems, Inc. All rights reserved. No
part of this publication may be reproduced, transmitted, transcribed, stored in a
retrieval system or translated into any language or computer language, in any form
or by any means, electronic, mechanical, magnetic, optical, chemical, manual or
otherwise, without the prior written permission of Chi Mei Communication Systems,
Inc.
ALL INFORMATION IS PROVIDED BY CMCS ON AN "AS IS" BASIS ONLY.
CMCS PROVIDES NO REPRESENTATIONS AND WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF FITNESS FOR A
PARTICULAR PURPOSE, MERCHANTABILITYAND NONINFRINGEMENT.

Motorola MPx200 Service Manual
C O N T E N T S
PREFACE.............................................................................................................................................................. 2
CHAPTER 1 PRODUCT SPECIFICATIONS................................................................................................... 3
CHAPTER 2. CONFIGURATION...................................................................................................................... 6
2-1 FRONT 6
2-2 SIDE 7
2-3 OPEN 8
CHAPTER 3 TROUBLE SHOOTING............................................................................................................... 9
3-1. TEST EQUIPMENT AND TOOLS 9
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CHAPTER 4 MECHANICAL EXPLODED DIAGRAM OF MPX200......................................................... 19
3-2. PC UPGRADEWIZARD 9
3-3 INITIAL INSPECTION 16
3-4 LEVEL 1 AND LEVEL 2 REPAIR 16
CHAPTER 5 DISASSEMBLYAND ASSEMBLY TIPS.................................................................................. 20
5.1 LEVEL 1 DISASSEMBLY 21
5.2 LEVEL 1 ASSEMBLY 23
5.3 LEVEL 2DISASSEMBLY 25
5.4 LEVEL 2 ASSEMBLING 37
CHAPTER 6 SPARE PART LIST..................................................................................................................... 48
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Preface
This service manual is designed for experienced technicians to support basic
servicing on Motorola MPx200. It consists product specification, configuration,
level 1 and level 2 troubleshooting , and disassembly of MPx200.
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Chapter 1 Product Specifications
Clam Shell Style Phone
Internal Antenna
Tri-band E-GSM 900, GSM 1800, GSM 1900
GPRS Class B, 4+1 Slot (Class 8)
2.2 “ 65K Color Display with 0.8” Monochrome LCD
Five Way Navigation Key
SD/MMC Slot
Infrared & USB Connectivity
Polyphonic Ring (16 voices)
Image & Sound Personalization
Multimedia Messaging (MMS)
Overview
Microsoft Smart Phone 2002
Messaging (SMS, Email, MSN Messenger) Telephony
Contacts
Calendar
Tasks
ActiveSnyc
Internet Explore (Web and WAP Browser)
Media Player
Game
General
Style: Clam Shell
Size: 89 x 48 x 27mm, 98cc
Weight: 117.8g
OS: Microsoft Smart Phone 2002
Processor: TI OMAP
Available Storage: 10 MB
Features
&
Specifications
Battery Information
860mAHr
Talk Time: Up to 4.5 hours
Standby Time: Up to 112 hours
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GSM
Tri-band Operation: E-GSM 900, GSM 1800, and GSM 1900
GSM Phase 2+
GSM Data: Up to 14.4 kbps
GPRS
Class: B
Slots: 4+1
Coding Scheme: CS-1, CS-2, CS-3, CS-4
Downlink Rate: Up to 53.6 kbps (CS-2)
Uplink Rate: Up to 13.4 kbps (CS-2)
Main Display
Type: TFT Transflective
Size: 176 x 220 pixels, 2.2 inch
Pixel Size: 0.198mm
Color Depth: 16-bit (65K colors)
Display
Type: Monochrome STN
Size: 80 x 48 pixels, 0.8 inch
Input
ITU-T Numeric Keypad: Send, End, Numeric Input (0-9), or
Characters (A-Z, a-z) supported
Two Soft Keys
Five Navigation Key
Dedicated HOME & RETURN Key
Smart Input: T9
Speaker-dependent Voice Recognitions
Jag-Dial (Vol up/ down, Recorder)
Phone
Mobile Originated and Terminated Call
Speakerphone
SIM Manager (Phonebook in SIM)
Speed Dialling
Polyphonic Ring (16 Voices): WAV and MIDI File supported
Radio Off: Use PDAfunctions only during Flight
SIM Tool Kit: Class 3
USSD
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Personal Organizer
Contacts
Calendar
Tasks
Voice Notes
Calculator
Management
Personalization
Home Screen
Ring Tones (MIDI and WAV Format)
Alarm Tones
Messaging
SMS
MMS
Email
MSN Messenger
Internet Explore
Language: WAP, HTML, cHTML Supported
Images and Sounds Supported, but Frames on a Web Page is
NOT Supported
Media Player
Supported File Format: MP3 (.mp3) and Windows
Media .asf, .asx, .wax, .wm, .wma, .wmv, .wmx, .wvx)
Supported Codecs: Media Audio/Video Codec, MP3, Microsoft
MPEG-4, and ISO MPEG-4
Connectivity
USB 1.1 Client
Infrared: Serial IrDA (SIR)
Synchronization
Synchronizing Information: Inbox, Contacts, Calendar, Tasks
PC Applications: ActiveSync
Bearer: IrDA, USB, Over the Air (OTA)
Game
Solitaire
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Chapter 2. Configuration
2-1 Front
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External Display
Handstrap Hole
Speaker
Sync/charger socket Memory card slot
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2-2 Side
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Handset Socket
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2-3 Open
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Main Dis
p
la
y
Direction Ke
y
Soft Ke
y
End Button
A
ction Button
Soft Ke
y
Back Button
Talk Button
Ke
yp
ad
Pound Ke
y
Jo
g
Dial
Home Button
Power Button
Infrared
p
or
t
Micro
p
hone
A
sterisk Ke
y
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Chapter 3 Trouble Shooting
3-1. Test equipment and tools
 PC
 PC UpgradeWizard
 TORX T5 screwdriver
 Tweezers
3-2. PC UpgradeWizard
PC UpgaradeWizard is an application that lets engineers to re-download
Smartphone on the local system. The main function of PC UpgradeWizard
is to update newest software version.
PC UpgaradeWizard works on Windows 2000 and Window XP.
3.2.1 Install PC UpgaradeWizard
Double click the PC UpgradeWizard setup file and follow the instruction to
install the PC Suite -PC UpgradeWizard Package.
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Choose your destination directory to setup, then press “Next” button.
Press “Next” for starting copying files
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Press “Finish” to finish setup process.
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3.2.2 Installation of USB driver for Handset
Power off the Smartphone. Hold the left direction key then plug in the USB
cable. Windows 2000 should launch a splash that indicates that a new USB
device is found.
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3.2.3 Starting PC UpgaradeWizard
Connect the smartphone via USB cable. Then, Simply execute the PC
UpgradeWizard (UpgradeWizard.exe) to start up application, and the
following screen will come out.
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Release the left key when the mobile has been found.
Browse the directory to select the files to download
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Click OK bottom after selecting the IMG to proceed the job.
The process events will be displayed, include process status and
messages
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Click “ Finish” to complete the download
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If any error occurs during process, error messages will show on the
screen.
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Con en
3-3 Initial Inspection
Input these format string in idle state and <Send> key to check status
 Check IMEI: * # 0 6 #
 Check FQC mode: * # * * 3 7 2 #
 Check Engineering menu: * # * * 3 6 4 #
 Set As Data Com port: * # * * 2 6 6 * 0 #
 Set As Log Com port: * # * * 2 6 6 * 1 #
3-4 Level 1 and Level 2 Repair
fid tial
Level 1 Repair (No screwdriver needed)
Item Failure Description Root cause Repaired process
1 Phone can’t turn on Battery is discharged or
defective. Measure the voltage of battery.
1. Charging the battery
2. Replace a new one.
2 Earphone can’t work The earphone is damaged Replace an earphone set.
3 Battery Door damage Scratch or damage Replace a new battery
door
Level 2 Repair (Unscrew the phone but no PCBA repair needed)
Item Failure Description Root cause Repaired process
1 Keypad doesn’t
function Keypad bottom short 1. Using alcohol to wipe the keypad metal
dome.
2. Replace a new metal
dome
2 Vibrator doesn’t
function Component shift 1. Visually inspect if the vibrator deformed.
2. Replace a new
vibrator
3 Speaker doesn’t
function Component shift 1. Visually inspect if the connection between
FPC cable of speaker
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and PCB is ok or not
2. Reconnect the FPC
cable
3. Replace a new
speaker
4 Microphone doesn’t
function Component shift 1. Visually inspect if the contact point between
micphone and PCB
pads is contacting well
2. Replace a new
micphone
Level 2 Mechanical Parts Repair
Item Failure Description Repaired process
1 Lens-Main LCD scratch Replace new Lens-Main LCD and
Adhesive-Main LCD
2 Lens-Secondary LCD scratch Replace new Lens-Secondary LCD , Adhesive-Secondary LCD and Sponge
Secondary LCD.
3 Case-A, B, C, or D scratch Replace with new Case-A, B, C, or D (Referring to Chapter 6 Disassembly
and Assembly Tips)
4
Keypower
Cover SD card Socket,
Cover Audio Jack
Cover I/O
Lens IrDA
Name plate
Any of these mechanical parts are
scratch, damage, or fall off, It can be
repaired by replacing a new one.
(Referring to Chapter 6 Disassembly
and Assembly Tips)
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