motortronics VCM series User manual

Quick
Start
Guide
The VCM Series
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Motortronics VCM Series
Thank you for purchasing this Motortronics VCM Series sensorless vector
AC drive. When properly installed, operated and maintained, the VCM
will provide a lifetime of reliable operation. It is mandatory that the
person who operates, inspects and maintains this equipment thoroughly
reads and understands this manual. This will insure safe and reliable
operation of the controller.
This unit has been put through demanding tests at the factory prior to
shipment. Before unpacking, check the following:
• Verify that the model number on the box matches your purchase
order
• Inspect for possible damage (if damaged, notify the freight carrier
and le a cliam within 15 days of receipt)
After unpacking, please check the following:
• Verify the label specications match your application requirement.
• Check all electrical connections and screws. Verify that there is no
visible damage to any of the components.
WARNING!
Do not service equipment with voltage applied!
Unit can be a source of fatal electrical shock! To avoid shock haz-
ard, disconnect main power and wait until the LED on the main
control board goes out before working on the control Warning
labels (not supplied) must be attached to terminals, enclosure
and control panel.
Unit does not provide overspeed protection or incorporate cur-
rent limiting control.
To obtain optimum operation from your VCM Series sensorless
vector AC drive, it is strongly recommended that this manual is
read and understood.
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This guide provides step-by-step instructions to install your VCM
Series drive.
1Check Inverter Nameplate
Compare the AC Inverter nameplate Volts & Amps
with the motor nameplate. The ratings should be
the same.
Caution: Motor or drive failure can result if the rat-
ings do not match. Drive current rating must equal
or be higher than the motor.
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Remove Front Cover & Lower
Access Plate
2
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Connect AC Input Wire (1-Phase or
3-Phase to Power Terminal Strip
(This step requires installation by qualied personnel)
Locate the power terminal strip. Check the AC voltage
rating shown on the Inverter nameplate with the AC
incoming voltage.
Caution:
Applying voltage
higher than the
rated VCM AC
input voltage will
damage the drive
and could cause
personal injury.
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Wired for 230V or 460V
to match drive output
Connect Motor Leads to Terminal Strip
Check the motor leads to insure they are wired to
match the 230 Volt or 460 Volt output as shown on
the VCM inverter nameplate.
Caution: Applying higher than rated voltage will
damage the motor.
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Display Briefly Reads
AC INPUT VOLTAGE
After 1 Second
Display Reads
SET FREQUENCY
0.500HZ (LOW RPM)
Apply AC Power
Apply AC power to the drive and observe the keypad.
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Start AC Inverter without Motor Load
This step is done without the motor connected to the
machinery in order to prevent damage from reverse
rotation of the motor shaft. If the motor is connected,
do not apply any additional load to the machine.
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T1 (U) and T2 (V)
Continued...
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When the 10’s digit
is set to “6”, the 1’s digit
automatically sets to “0”
to avoid exceeding the
“Upper frequency limit”
(B005 = 60.00Hz)
Stop the Drive
F
Adjusting Drive Speed 60Hz
Example:
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Setting the Motor Data
Accessing Advanced Display
Press the
to select “Program”
Mode (b000).
Use to scroll
up to (b011), then
press to display
value (0000).
Press once to
change to (0001), then press
to record. Display reads (b011)
and Advanced Display is accessible.
Programming Motor Parameters
A) Press to select “Program” mode.
Display reads (bXXX). Press
3 times and once to change to
(A001) “Motor Voltage.”
B) Press to display value and use
and to adjust to motor nameplate
voltage. Press to record value.
Display should show (A001).
C) Press to access (A002) “Motor Current”
and repeat step B to program motor nameplate
current. Display should show (A002)
D) Repeat for (A003) Motor nameplate HP (kw/0.746)
E) Repeat for (A004) Motor rated RPM
F) Repeat for (A005) Motor rated frequency (Hz)
Keypad
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Fwd/Run
2 Wire Control (b001 = 0000)
S1
Rev/Run (Optional)
S2
+24V (SW3 set PNP)
Stop
Start
3 Wire Control (b001 = 0002)
S2
Reverse (Optional)
S3
+24V (SW3 set PNP)
S1
Alternate Control from Terminals:
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You have successfully completed all
the steps in the Quick Start Guide.
You are now ready to proceed to the VCM Instruction
Manual to review installation, environmental operation,
basic set-up adjustments, remote control and advanced
adjustments that allow you to customize your drive to
your application.
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