Motorvac SteerClean 1000 User manual

MOTORVAC
TECHNOLOGIES INC.
SteerClean 1000
Power Steering Service System
Operator Manual

Table of Contents
Introduction ...........................................................................................................................................3
Overview ................................................................................................................................................4
System Features and Functions...................................................................................................... 1-1
Control Panel Features and Functions......................................................................................... 1-2
Left View ....................................................................................................................................... 1-3
Right
View……………………………………………………………………………………………
……............................................................................................................................................... 1-4
Safety Information............................................................................................................................. 2-1
Before You Begin .............................................................................................................................. 3-1
First Time Operation..................................................................................................................... 3-1
Service Procedure............................................................................................................................. 4-1
Selling the SteerClean Service ........................................................................................................ 5-1
Troubleshooting and Additional Help.............................................................................................6-1
Appendix A - Maintenance ...............................................................................................................A-1
Maintenance Procedures.............................................................................................................. A-1
Cleaning the Unit’s Filter Screen
……………………………………………………………………… .................................................... A-1
Maintenance Record..................................................................................................................... A-3
Appendix B - System Accessories..................................................................................................B-1
Adapter Kits
………………………………………………………………………………………..……..B-
1
Appendix C - Parts ............................................................................................................................C-1
Service Parts ...............................................................................................................................C-1
Ordering
Parts……………………………………………………………………………………………...............C-1

Introduction
Congratulations on your selection of the MotorVac STEERCLEAN Service System. By choosing
this product, you are acquiring the most technologically advanced method available for power
steering service and fluid exchange.
The STEERCLEAN System is a self-contained system; designed to service virtually all power
steering systems. Once the unit is connected, it can be used to exchange all the old power steering
fluid with new, while flushing and conditioning the fluid at the same time.
With the engine idling, simply follow the simple instructions on the control panel. The
STEERCLEAN Service System is designed to be fast, easy, and highly profitable. How profitable is
up to you! Every car or truck that comes into your shop with over 30,000 miles is a potential
customer. This service is also recommended every two years. But the key to profit is to sell the
service, so we have included a detailed sales procedure at the end of this manual.
It is recommended that a vehicle’s power steering system be serviced every 30,000 miles or every
two years (Or according to the vehicle owner’s manual) to obtain the highest lubricant protection, to
reduce friction and wear from internal components, and thus increase the efficiency and life span of
the power steering system to it’s maximum.
Please study this Operators Manual to become thoroughly familiar with the STEERCLEAN Power
Steering Service System.
IMPORTANT
Use of other chemicals during this process may cause operational failure of the
STEERCLEAN System and voids the manufacturer’s warranty.
See warranty card for details.

Overview
This manual contains all the information you need to use the STEERCLEAN System. Please make
sure all technicians using the unit read this manual and have it within easy reach whenever the unit
is being used.
The following is a quick reference to the information in this manual:
System Features and Functions
This chapter describes the STEERCLEAN Service System’s Switches, Lights and
Connections.
Safety Information
Adhere to the safety guidelines in this chapter at all times!
Before You Begin
Follow the instructions in this chapter before using the unit for the first time.
Service Procedure
This chapter contains step-by-step setup and service procedure for using the unit to flush the
vehicle’s power steering system fluid completely.
Frequently Asked Questions
Helpful information to common questions.
Troubleshooting and Additional Help
Turn to this chapter in the unlikely event you have problems with your STEERCLEAN
System or need additional help.
Appendices - Maintenance, Accessories, and Parts
The appendices contain routine maintenance procedures for the STEERCLEAN System,
such as cleaning the filter screen, lists of available accessories, replacement parts.

System Features and Functions
The front of the MotorVac SteerClean 1000 cabinet showing the
control panel, Clean fluid tank, & service hoses.

Control Panel Features and Functions
A. Start Button
Press the Start button to begin the service, (or continue the
service if paused).
B. POWER light
Illuminates when power cord is hooked up to 12V. source.
C. Service light Illuminates when start switch is in “RUN” and pumps are on.
D. Circuit Breaker
15 Amp circuit breaker.
E. Operating
Instructions
Basic Operating Instructions.
A
B
D
C
E

Left View
A. Waste Tank Captures waste fluid.
B. Service Hose
Fluid hose for clean and dirty fluid transfer.
C. Mini-Wand Inserts into Power Steering Fluid Reservoir.
A
B
C

Right View
A. Clean Fluid tank Holds the cleaner and new fluid.
B. Power Cord Power cord for hooking up to 12 V. Battery
B
A

Safety Information and Precautions
/!\ DANGER
Vehicle exhaust gases contain Carbon Monoxide, which is a colorless and odorless lethal gas.
Only run engines in well-ventilated areas and avoid breathing exhaust gases.
Extended breathing of exhaust gases will cause serious injury or death.
/!\ WARNING
Exhaust gases, moving parts, hot surfaces are present during and after the vehicle’s engine is running. This
list is by no means complete. Always pay close attention to the job at hand and obey all safety procedures.
Read and understand the operator’s manual before using the STEERCLEAN Service system.
When using petroleum products always refer to the MSDS sheets and manufacturer’s instructions for
the proper procedure to handle emergency medical treatment, cleanup, handling, and storage
requirements.
Improper use of the STEERCLEAN Service System can cause injury.
Spilled service fluid on an engine can ignite.
Avoid exposure to flames, sparks, hot engine parts, and other ignition sources.
Always keep fully charge fire extinguisher nearby. The extinguisher should have a class B rating and
be suitable for gasoline, chemical, and electrical fires.
Cleanup any oil spills immediately.
Dispose of contaminated cleanup material according to governing environmental laws.
Never look directly into the air induction plenum or carburetor throat when the engine is operating.
Explosion or flame or exposure to flammable liquid and vapors can cause injury.
Flammable liquid (service fluid) can splash out of reservoir when filling. Steering Fluid temperatures can
reach in excess of 350°F, which can cause serious injury to the human body.
Always keep Reservoir Cap secure except when filling reservoir.
Explosion or flame can cause injury.
Power steering systems may maintain residual pressure in connection lines to and from pump even after the
engine has been turned off.
Wear safety goggles.
Wear chemical resistant gloves when connecting or disconnecting fitting and adapters.
Do not swallow or ingest any chemicals.
Use with adequate ventilation. Avoid breathing vapors.
Improper use of service fluid can cause injury.
Over exposure can have harmful effect on eyes, skin, respiratory system and possible unconsciousness and
asphyxiation.

Improperly blocked vehicles can move.
Set the parking brake and chock the wheels.
Moving vehicles can cause injury.
Moving engine parts.
The engine cooling fan will cycle on and off depending on the coolant temperature and could operate without
the engine running.
Wear safety goggles.
Always keep objects, clothing, and hands away from the cooling fans and engine parts.
Moving engine parts can cause injury.
Hot surfaces are present during and after running the engine.
Do not contact hot surfaces such as, manifolds, pipes, mufflers, catalytic converters, or radiators
and hoses.
Hot surfaces can cause injury.
Catalytic converters become extremely hot.
Do not park a converter-equipped vehicle over dry grass, leaves, paper, or any other flammable
material.
Do not touch a catalytic converter until the engine has been off for at least 45 minutes.
Catalytic converters can cause burns.
Cracked fan blade can become airborne.
Examine fan blades for cracks. If found, do not service the vehicle.
Flying objects can cause injury.
Batteries produce explosive gases and can explode, resulting in injury.
Wear safety goggles when working on or near batteries.
Use in a well-ventilated area.
Keep sparks and flames away from the battery and never lay tools, equipment, or other conductive
objects on the battery.
When is connecting to the battery, make sure the unit’s power switch is off. Connect the positive
lead of the unit to the positive lead battery first; connect the negative lead of the unit to a solid
ground point as far from the battery as possible.
Keep battery acid away from skin or eyes. In case of eye contact, flush with clean water for 15
minutes and get medical attention.
Always use a fender cover when working under the hood, to protect vehicles finish.
Rinse any spills with water immediately.

Before You Begin
First Time Operation
NOTE
This unit has been tested with Power Steering Fluid, and is ready
for service after receiving inspection of the unit. Operate in above
50 degrees Fahrenheit area. Remember to send in your warranty
card.
NOTE
Check the output/return hoses, battery connections,
and all external components for damage.

Beginning the Service……
Performing a Standard Fluid Exchange:
1. Connect the power cord to 12 V. battery.(red+ black-).
2. Pour the power steering “flush” fluid into the clean fluid tank.
3. Verify that the cap is installed on the waste fluid tank.
4. Start the vehicles engine.
5. Insert the service hose “wand” into the vehicles power steering fluid reservoir.
(fill level is controlled by the position of the short hose of the wand).
6. Turn the service switch to “run” position.
7. When the clean tank is emptly, turn the service switch to “off”.
8. Turn the vehicles steering wheel fully right and left 3 times.
9. Turn off vehicle.
10. Pour Conditioner into “new” fluid tank and fill the tank with steering fluid
recommended for vehicle. (Do not exceed 2000 ml level on tank).
11. Check level in waste tank to verify that there is enough ‘empty’ space to receive
the amount of fluid in clean tank. If necessary, empty waste tank and replace cap
before continuing.
12. Repeat steps 4 thru 9.
13. Check fluid level in vehicles reservoir, top off if necessary.
14. Empty waste fluid tank
The MotorVac SteerClean Power Steering Fluid Exchange machine is designed to
flush all of the old fluid along with any contaminates out of the entire power
steering system, and replace with clean power steering fluid.
Here is the step-by-step procedure for a complete fluid exchange using the
MotorVac SteerClean system.

The Sale: Since the MotorVac SteerClean Power Steering Fluid Exchange Service
System is new, virtually every car or truck with at least 30,000 miles is a potential
candidate for this service. You can sell the service based on fluid condition or
mileage. To sell based on fluid condition, place a drop of the customer’s power
steering fluid on a clean rag or piece of paper, and then place a drop of new fluid next
to it. Show this to the customer. Explain that the old fluid is burnt, dirty, and
contaminated. It is no longer able to provide the lubrication and protection needed.
Over time, the fluid will damage power steering components, leading to failure. To
sell based on mileage, you’re on solid ground by recommending the service as regular
maintenance. Some auto manufactures are recommending the power steering fluid be
replaced every 30,000 miles. Just as automatic transmissions require regular fluid
replacement, so do power steering fluids.
The Six Most Common Objections:
1 – “I’ve never heard of servicing the power steering system.” Your reply: Until
recently, there was never a practical cost effective way to replace power steering
fluid. With the MotorVac SteerClean System, you actually introduce a cleaning agent
first (p.n.400-0160 flush), and then flush the system completely with MotorVac’s(p.n.
400-0154 conditioner) and Power Steering Fluid. In under ten minutes, your power
steering system protected with the necessary conditioners and lubricants.
2– “I can’t afford it.” Your reply: With the high cost of labor and parts especially
for a power steering rack or power steering pump, how can you not afford it? We can
offer you a special price today to close the deal.
3 – “The cars not worth it.”
4– “It’s a lease car, why spend the money?” Your reply: (Treat both 3 & 4 the
same) Servicing your car’s power steering system isn’t about the car; it’s about your
safety, and the safety of your family. Consider how a power steering failure could
impact your life.
5 – “ I’m getting rid of the car soon.” Your reply: To get the most out of your sale,
show the buyer that you have done everything possible to keep the car in good
running condition, including servicing the power steering system.
6 – “ Why doesn’t my owners manual say anything about it?” Your reply: Some
major auto manufacturers are recommending servicing the power steering. Others
will probably follow soon. We recommend the MotorVac SteerClean Service to keep
your cars power steering system like new!
Follow up: Always answer any questions as truthfully as possible, and then always
come back to the sales question: Can we take care of that for you now?
Once his objectives have been satisfied, you have good chance of selling the service.

Troubleshooting and Additional Help
Refer to the list below in the unlikely event that you have problems with your SteerClean Power
Steering Service System.
Problem: Solution:
1. Unit does not power-up.
-Inspect power cord for breaks
-Reset Circuit Breaker
2. vacuum or fill pump inop. -check wiring or switch.
3. Slow flow -check service filter
ADDITIONAL HELP
Please verify that items above have been reviewed before calling
for additional assistance.
In the unlikely event that problems persist with the unit call
Technical Support, have your model and serial numbers available
before you call. Remember to send in your warranty card.
In the U.S. Canada:
[phone] Contact your local
[phone] MotorVac distirbutor

Appendix A - Maintenance
Maintenance Procedures
The following maintenance procedures should be performed on a routine basis:
1. Carefully clean the exterior with a soft cloth to keep the cabinet looking new.
2. Check all hoses and wires for cuts or frays.
3. Clean the unit’s filter screen after every 100 services or
6 months, which ever comes first. See the next section for procedure.
Cleaning The Unit’s Filter
1. Remove the back panel.
2. Place suitable catch tray under filter assembly.
3. Filter is the Plastic ‘dome’ located in the hose from the tank.
4. Hold the bottom half of the filter while rotating the other half of the filter
counter-clockwise until the four lock tabs clear. (Press & turn like a radiator
cap) Then separate the two pieces by lifting by pulling apart.
5. Use a fine pick or bent pin to pull screen away from the filter housing. Clean
screen.
6. Assemble in reverse order. NOTE: Use caution not to pinch o’ring on
reassembly
7. Enter initials, date, and a check mark in the appropriate boxes of the
Maintenance Record at the end of the chapter.

Maintenance Record
Use the following table to keep a record of maintenance performed on the unit.
Initial/Date
DRAIN WASTE
TANK
9
CLEANED
FILTER
9
CLEAN EXT.
CABINET
9
CHECK HOSES
AND WIRES
9
OTHER
9
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
I
I
I
I
/

Standard Adapters
Mini-Wand Assembly
200-9004
070-0408
Twin Tube
080-2607
070-0409
¼
”
030-0218 MQDC
030-0221 FQDC

Appendix C – Parts
Service Parts for the SteerClean Power Steering Service System.
Please refer to the part numbers below when ordering parts for this unit.
Part # Description
010-0027 Wheel (8 x 1.75)
010-0026 Hub cap (Black Plastic)
040-0604 Cap Nut (½” ID – Push 0n)
040-0507 Axle Bushing (Black Nylon)
010-5500 Axle, Rear Wheels (½” x 20.875 lg.)
010-5004 Hose bracket
020-8043 Harness, External Power
050-1000 Screen filter- inline, ½ MPT. Pp.
050-3013 Check valve (1psi), (disposal hose)
200-4063 Output/Return Service hose assembly / Clear Braided
080-6009 Hose Clamp, 3/8”( Crimp Style, Steel )
080-6016 Hose Clamp, 1/4”( Crimp Style, Steel )
200-4064 Disposal hose assembly
200-8917 Operators Manual
010-5627 Mini-Wand (Standard)
ORDERING PARTS
Parts for the unit may be ordered by calling Customer
Service, have your model and serial numbers available:
inside U.S.A. Canada:
[phone] Contact your local
[phone] MotorVac distributor