Moxa Technologies MC-4510-C23 User manual

MC-4510-C23
Hardware User’s Manual
www.moxa.com/product
Third Edition, October 2010
2010 Moxa Inc. All rights reserved.
Reproduction without permission is prohibited.

MC-4510-C23
Hardware User’s Manual
The software described in this manual is furnished under a license agreement and may be used only in
accordance with the terms of that agreement.
Copyright Notice
Copyright 2010 Moxa Inc.
All rights reserved.
Reproduction without permission is prohibited.
Trademarks
MOXA is a registered trademark of Moxa Inc.
All other trademarks or registered marks in this manual belong to their respective manufacturers.
Disclaimer
Information in this document is subject to change without notice and does not represent a commitment on the
part of Moxa.
Moxa provides this document “as is,” without warranty of any kind, either expressed or implied, including, but
not limited to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this
manual, or to the products and/or the programs described in this manual, at any time.
Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no
responsibility for its use, or for any infringements on the rights of third parties that may result fromits use.
This product might include unintentional technical or typographical errors. Changes are periodically made to the
information herein to correct such errors, and these changes are incorporated into new editions of the
publication.
Technical Support Contact Information
www.moxa.com/support
Moxa Americas:
Toll-free: 1-888-669-2872
Tel: [phone]
Fax: [phone]
Moxa China (Shanghai office):
Toll-free: 800-820-5036
Tel: [phone]
Fax: [phone]
Moxa Europe:
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Fax: [phone]
Moxa Asia-Pacific:
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Fax: [phone]

Table of Contents
Chapter 1 Introduction.............................................................................................1-1
Overview.................................................................................................................................. 1-2
Package Checklist.................................................................................................................... 1-2
Product Features....................................................................................................................... 1-2
MC-4510-C23 Hardware Specifications.................................................................................. 1-3
Hardware Block Diagram ........................................................................................................ 1-5
Chapter 2 Hardware Introduction.............................................................................2-1
Appearance .............................................................................................................................. 2-2
Dimensions.............................................................................................................................. 2-2
LED Indicators......................................................................................................................... 2-3
Real Time Clock ...................................................................................................................... 2-3
Chapter 3 Hardware Connection Description..........................................................3-1
Installing the MC4510-C23..................................................................................................... 3-2
Wiring Requirements ............................................................................................................... 3-2
Connecting the Power.............................................................................................................. 3-3
Grounding the MC-4510-C23.................................................................................................. 3-3
Connecting Data Transmission Cables..................................................................................... 3-4
Connecting to the Network........................................................................................... 3-4
Connecting to a Serial Device ...................................................................................... 3-5
Installing a CompactFlash Card............................................................................................... 3-5
Connecting a PS/2 Keyboard and Mouse................................................................................. 3-7
Connecting to the USB Device................................................................................................ 3-8
Connecting to a VGAMonitor................................................................................................. 3-8
Connecting to a DVI-D Monitor.............................................................................................. 3-9
Connecting to a Speaker or a Headphone .............................................................................. 3-10
Upgrading the Memory Module ............................................................................................ 3-10
Installing a SATA Hard Disk.................................................................................................. 3-12
Chapter 4 BIOS Setup..............................................................................................4-1
Entering the BIOS Setup Utility .............................................................................................. 4-2
Modifying the BIOS Main Settings......................................................................................... 4-3
Basic Configuration...................................................................................................... 4-3
SystemSecurity............................................................................................................ 4-3
Advanced Settings ................................................................................................................... 4-4
Hard Disk Boot Priority................................................................................................ 4-4
Advanced BIOS Features ............................................................................................. 4-5
CPU Features................................................................................................................ 4-5
Advanced Chipset Settings........................................................................................... 4-6
Peripherals ............................................................................................................................... 4-7
OnChip IDE Device...................................................................................................... 4-8
Onboard Device............................................................................................................ 4-8
Super I/O Device .......................................................................................................... 4-9
Power ..................................................................................................................................... 4-10
Wake Up Control ................................................................................................................... 4-10
Hardware Monitor...................................................................................................................4-11
Load Defaults..........................................................................................................................4-11
Exiting the BIOS Setup.......................................................................................................... 4-12
Upgrading the BIOS .............................................................................................................. 4-13
Appendix A Regulatory Approval Statement.................................................................1

1
1
Chapter1 Introduction
The MC-4510-C23 computer is based on the Intel Core 2 Duo mobile processor and comes with 2
optically isolated RS-232/422/485 serial ports, 2 Gigabit Ethernet ports, 6 USB 2.0 hosts, and a
CompactFlash socket, offering high performance and versatile peripherals for marine, railway,
power, and other industrial applications.
The MC-4510-C23’s rugged and fanless design and 1G anti-vibration and 5G anti-shock make it
particularly well-suited for bridge systems in marine applications. In addition, the compact size
and low power consumption features ensure an easy installation and reliable systemoperations,
and the modular design allows easy integration with the panel.
Users can easily install Windows 7, Windows XP SP3, Windows XP Embedded, or Windows CE
6.0 to provide a flexible and friendly environment for system development and application
implementation.
In this chapter, we cover the following topics:
Overview
Package Checklist
Product Features
MC-4510-C23 Hardware Specifications
Hardware Block Diagram

MC-4510-C23 HW User’s Manual Introduction
1-2
Overview
The MC-4510-C23 computer is based on the Intel Core 2 Duo mobile processor and comes with 2
optically isolated RS-232/422/485 serial ports, 2 Gigabit Ethernet ports, 6 USB 2.0 hosts, and a
CompactFlash socket, offering high performance and versatile peripherals for marine, railway,
power, and other industrial applications.
Users can easily install Windows 7, Windows XP SP3, Windows XP Embedded, or Windows CE
6.0 to provide a flexible and friendly environment for system development and application
implementation.
Package Checklist
The MC-4510-C23 Series includes the following model:
MC-4510-C23:
Industrial computer with Intel Core 2 Duo 2.26 GHz, 2 optically-isolated serial ports,
2 Gigabit LANs, dual displays, CompactFlash, USB, audio
Each model is shipped with the following items:
1 MC-4510 embedded computer
PS/2 to KB/MS Y-type cable
2 sets of hard drive cables
Hard drive ground sticker
Documentation & Driver CD
Quick Installation Guide (printed)
Product Warranty Statement (printed)
NOTE: Please notify your sales representative if any of the above items are missing or
damaged.
Product Features
The MC-4510-C23 embedded computer has the following features:
High performance Intel Core 2 Duo 2.26 GHz processor, 6 MB L2 cache
Built-in 2 GB DDR3 memory, supporting up to 4 GB
Dual independent displays (DVI-D + VGA)
2 Gigabit Ethernet ports for network redundancy
2 optically isolated RS-232/422/485 serial ports
Onboard mini-PCIe slot reserved for future expansions and upgrades
6 USB 2.0 hosts for connecting peripheral devices
CompactFlash card socket and optional hard disk drive support for storage expansion
1G anti-vibration and 5G anti-shock design for system reliability
Fanless design with compact size
Low power consumption
Modular design for integration with Moxa panels
Supports Windows 7, Windows XP SP3, Windows XP Embedded, and Windows CE 6.0

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1-3
MC-4510-C23 Hardware Specifications
Computer
CPU
Intel Core 2 Duo SP9300 2.26 GHz, 6 MB for L2 cache
OS
Windows 7, Windows XP SP3, Windows XP Embedded (Must be
installed by the user)
System Chipset
Intel GS45 + ICH9M
DRAM
2 GB DDR3 SDRAM onboard (supports DDR3 up to 4 GB)
USB
USB 2.0 host x 6
Expansion Bus
Mini-PCIe onboard
Storage
Storage Expansion
CompactFlash socket
HDD Support
2 SATA connectors for HDD expansion
Other Peripherals
Audio
Line-in/out interface
Display
Graphics
Controller
Intel GS45
VGA Interface
15-pin D-Sub connector x 1(female)
DVI-D Interface
25-pin DVI-D connector x 1 (female)
Ethernet Interface
LAN
2 auto-sensing 10/100/1000 Mbps ports (RJ45)
Magnetic Isolation
Protection
1.5 KV built-in
Serial Interface
Serial Standards
2 RS-232/422/485 ports, software-selectable (DB9 Male)
Optical Protection
2 KV
Serial Communication Parameters
Data Bits
5, 6, 7, 8
Stop Bits
1, 1.5, 2
Parity
None, Even, Odd, Space, Mark
Flow Control
RTS/CTS, XON/XOFF,ADDC® (automatic data direction control) for
RS-485
Baudrate
50 bps to 921.6 Kbps (supports non-standard baudrates; see user's
manual for details)
Serial Signals
RS-232
TxD, RxD, DTR, DSR, RTS, CTS, DCD, GND
RS-422
TxD+, TxD-, RxD+, RxD-, GND
RS-485-4w
TxD+, TxD-, RxD+, RxD-, GND
RS-485-2w
Data+, Data-, GND
LEDs
System
System: Storage, Power
LAN
LAN: 10M/Link x 2, 100M/Link x 2 (on connector)
Physical Characteristics
Housing
Aluminum, sheet metal
Weight
3.75 kg
Dimensions
302 x 70 x 279 mm (11.98 x 2.76 x 10.98 in)
Mounting
wall
Environmental Limits
Operating
Temperature
-10 to 55°C (14 to 131°F)

MC-4510-C23 HW User’s Manual Introduction
1-4
Operating
Humidity
5 to 95% RH
Storage
Temperature
-20 to 60°C (-4 to 140°F)
Anti-vibration

0.7 @ DNV 2.4 (Class A), sine wave, 2-100 Hz, 1 Oct./min., 1.5 hr
per axis
1 grms @ DNV 2.4, random wave, 3-100 Hz, 2.5 hr per axis
2.1 g @ DNV 2.4 (Class C), sine wave, 2-50 Hz, 1 Oct./min., 1.5 hr
per axis
Anti-shock
50 g @ IEC 60068-2-27, half sine wave, 11 ms
Power Requirements
Input Voltage
18 to 36 VDC (3-pin terminal block)
Power
Consumption
48.6 W
1.35 A @ 36 VDC
1.96 A @ 24 VDC
2.61 A @ 18 VDC
Regulatory Approvals
EMC
CE (EN55022 Class B, EN55024-4-2, EN55024-4-3, EN55024-4-4),
FCC (Part 15 Subpart B, Class B)
Safety
UL/cUL(UL60950-1, DVN, IEC 60954 (4th), IACS0-E10
Reliability
Alert Tools
Built-in buzzer and RTC (real-time clock)
Automatic Reboot
Trigger
Built-in WDT (watchdog timer)
Warranty
Warranty
3 years
Details
See www.moxa.com/warranty

MC-4510-C23 HW User’s Manual Introduction
1-5
Hardware Block Diagram

2
2
Chapter2 Hardware Introduction
The MC-4510-C23 computer is compact, well-designed, and built rugged enough for industrial
applications. LED indicators help you monitor performance and identify trouble spots, multiple
serial ports allow you to connect different devices for wireless operation, and the reliable and
stable hardware platform lets you devote your attention to developing your applications.
In this chapter, we cover the following topics:
Appearance
MC-4510-C23
Dimensions
LED Indicators
Real Time Clock

MC-4510-C23 HW User’s Manual Hardware Introduction
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Appearance
MC-4510-C23
Front View
Dimensions

MC-4510-C23 HW User’s Manual Hardware Introduction
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LED Indicators
LED Name LED Color LED Function
Power
Green
Power is on and functioning normally
Off
Power is off or a power error exists
Storage
Yellow (on)
CF card is inserted and detected
Yellow
(blinking)
CF card or HDD is reading/writing
Off
No activity
LAN Green
100 Mbps Ethernet mode
Yellow
1000 Mbps (Gigabit) Ethernet mode
Off
No activity or 10 Mbps Ethernet mode
Real Time Clock
The embedded computer’s real-time clock is powered by a lithium battery. We strongly
recommend that you NOT replace the lithium battery on your own. If the battery needs to be
changed, please contact the Moxa RMA service team.
ATTENTION
There is a risk of explosion if the wrong type of battery is used. To avoid this potential danger,
always be sure to use the correct type of battery. Contact the Moxa RMA service team if you
need to replace your battery.
Caution
There is a risk of explosion if the battery is replaced by an incorrect type. Dispose of used
batteries according to the instructions on the battery.

3
3
Chapter3 Hardware Connection Description
In this chapter, we show how to connect the embedded computers to the network and to various
devices.
In this chapter, we cover the following topics:
Installing the MC4510-C23
Wiring Requirements
Connecting the Power
Grounding the MC-4510-C23
Connecting Data Transmission Cables
Connecting to the Network
Connecting to a Serial Device
Installing a CompactFlash Card
Connecting a PS/2 Keyboard and Mouse
Connecting to the USB Device
Connecting to a VGA Monitor
Connecting to a DVI-I Monitor
Connecting to a Speaker or a Headphone
Upgrading the Memory Module
Installing a SATA Hard Disk

MC-4510-C23 HW User’s Manual Hardware Connection Description
3-2
Installing the MC4510-C23
Wall or Cabinet Mounting
The MC-4510-C23 has been pre-installed with two brackets on both ends of the computer. Use
two screws per side to attach the MC-4510-C23 to a wall or cabinet.
Step 1: Use two screws for each bracket and attach the bracket to the rear of the MC-4510-C23.
Wiring Requirements
This section describes how to connect serial devices to the embedded computer.
You should read and follow these common safety precautions before proceeding with the
installation of any electronic device:
Use separate paths to route wiring for power and devices. If power wiring and device wiring
paths must cross, make sure the wires are perpendicular at the intersection point.
NOTE: Do not run signal or communication wiring together with power wiring in the same
wire conduit. To avoid interference, wires with different signal characteristics should be routed
separately.
Use the type of signal transmitted through a wire to determine which wires should be kept
separate. The rule of thumb is that wiring that shares similar electrical characteristics can be
bundled together.
Keep input wiring and output wiring separate.
It is advisable to label the wiring to all devices in the system.

MC-4510-C23 HW User’s Manual Hardware Connection Description
3-3
ATTENTION
Safety First!
Be sure to disconnect the power cord before installing and/or wiring your MC-4510-C23.
Wiring Caution!
Calculate the maximum possible current in each power wire and common wire. Observe all
electrical codes dictating the maximum current allowable for each wire size.
If the current goes above the maximum ratings, the wiring could overheat, causing serious
damage to your equipment.
Temperature Caution!
Be careful when handling the unit. When the unit is plugged in, the internal components generate
heat, and consequently the outer casing may feel hot to the touch.
Connecting the Power
The MC-4510-C23 offers 18 to 36 VDC power input with the terminal block. If the power is
supplied properly, the Power LED will light up. The OS is ready when the Ready LED glows a
solid green.
For safety reasons, please use cables with the following specifications:
Wire range 14-22 AWG, torque 7 lb
Grounding the MC-4510-C23
Grounding and write routing help limit the effects of noise due to electromagnetic interference
(EMI). Run the ground connection from the ground screw to the grounding surface prior to
connecting the power.
ATTENTION
This product is intended to be mounted to a well-grounded mounting surface, such as a metal
panel.
EG: See the figure shown below for the location of the Earth Ground on the terminal block power connector.
Connect the EG wire to an appropriate grounded metal surface.

MC-4510-C23 HW User’s Manual Hardware Connection Description
3-4
Connecting Data Transmission Cables
This section describes how to connect the MC-4510-C23 computer to the network and serial
devices.
Connecting to the Network
Plug your network cable into the embedded computer’s Ethernet port. The other end of the cable
should be plugged into your Ethernet network. When the cable is properly connected, the LEDs on
the embedded computer’s Ethernet port will glow to indicate a valid connection.
The 10/100/1000 Mbps Ethernet LAN port uses 8-pin RJ45 connectors. The following diagram
shows the pinouts for these ports.
The LED indicators on the right top and right bottom corners glow a solid
green color when the cable is properly connected to a 100 Mbps Ethernet
network. The LED will flash on and off when Ethernet packets are being
transmitted or received.
The LED indicators on the left top and left bottom corners glow a solid
yellow color when the cable is properly connected to a 1000 Mbps
Ethernet network. The LED will flash on and off when Ethernet packets
are being transmitted or received.
Pin
10/100 Mbps
1000 Mbps
1
ETx+
TRD(0)+
2
ETx-
TRD(0)-
3
ERx+
TRD(1)+
4
---
TRD(2)+
5
---
TRD(2)-
6
ERx-
TRD(1)-
7
---
TRD(3)+
8
---
TRD(3)-

MC-4510-C23 HW User’s Manual Hardware Connection Description
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Connecting to a Serial Device
Use a serial cable to plug your serial device into the embedded computer’s serial port. Serial ports
1 and 2 have male DB9 connectors and can be configured for RS-232, RS-422, or RS-485
communication by software. The pin assignments are shown in the following table:
DB9 Male Port
RS-232/422/485 Pinouts
Pin RS-232 RS-422
RS-485
(4-wire)
RS-485
(2-wire)
1
DCD
TxDA(-)
TxDA(-)
---
2
RxD
TxDB(+)
TxDB(+)
---
3
TxD
RxDB(+)
RxDB(+)
DataB(+)
4
DTR
RxDA(-)
RxDA(-)
DataA(-)
5
GND
GND
GND
GND
6
DSR
---
---
---
7
RTS
---
---
---
8
CTS
---
---
---
Installing a CompactFlash Card
The MC-4510-C23 computer comes come with a CompactFlash socket. To insert a CompactFlash
card, follow these instructions:
1. Disconnect the MC-4510-C23 from its power source.
2. The CompactFlash socket is located on the right side of the front panel. Unscrew the
CompactFlash socket cover.

MC-4510-C23 HW User’s Manual Hardware Connection Description
3-6
3. There is a tenon/hook on the cover of the CF socket. Turn the CompactFlash card over and
then insert the CompactFlash card into the tenon/hook of the CF socket cover.
ATTENTION
Be careful of how you orient the CompactFlash card. You should turn the CF card bottomside
up, in order to hook CF card into the CF socket cover.
4. Gently insert the CompactFlash card into the CF socket, making sure that the card is oriented
correctly.
ATTENTION
The MC-4510-C23 embedded computer does not support the CompactFlash hot swap and PnP
(Plug and Play) functions. It is necessary to remove power source first before inserting or
removing the CompactFlash card.

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3-7
Connecting a PS/2 Keyboard and Mouse
Your MC-4510-C23 computer comes come with a PS/2 mini-DIN connector to connect to a PS/2
keyboard and PS/2 mouse. This 6-pin mini-DIN connector has the pin assignments shown below.
PS/2 Connector
Pin No.
Signal Definition
1
PS/2 Keyboard Data
2
PS/2 Mouse Data
3
GND
4
VCC
5
PS/2 Keyboard Clock
6
PS/2 Mouse Clock
Use the Y-type cable to convert the mini-DIN connector into two 6-pin mini-DIN connectors to
connect both a PS/2 keyboard and PS/2 mouse at the same time. You may also use the USB ports
to connect your USB-based keyboard and mouse.
ATTENTION
Please note that without a Y-type cable, the PS/2 connector on the MC-4510-C23 can only work
with a PS/2 keyboard. A PS/2 mouse will not function when directly connected to the PS/2
connector on the MC-4510-C23 computer.

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Connecting to the USB Device
The MC-4510-C23 comes with 6 USB 2.0 hosts on the front panel.. The hosts can be used for an
external flash disk or hard drive for storing large amounts of data. You can also use these USB
hosts to connect to a keyboard or a mouse.
Connecting to a VGA Monitor
The MC-4510-C23 comes with a D-Sub 15-pin female connector on the front panel to connect a
VGA CRT monitor. To ensure that the monitor image remains clear, be sure to tighten the monitor
cable after connecting it to the MC-4510-C23. The pin assignments of the VGA connector are
shown below.
DB15 Female Connector
Pin No.
Signal Definition
1
Red
2
Green
3
Blue
4
NC
5
GND
6
GND
7
GND
8
GND
9
VCC
10
GND
11
NC
12
DDC2B Data
13
HSYNC
14
VSYNC
15
DDC2B Clock

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Connecting to a DVI-D Monitor
The MC-4510-C23 computers come with a DVI-D connector that can connect to a DVI monitor.
Use the cable to connect one end to the DVI-D connector and the other end to the monitor. See the
following table for DVI-D connector pin assignments.
DVI-D Connector
Pin No.
Signal Definition
1
T.M.D.S. Data2-
2
T.M.D.S. Data2+
3
T.M.D.S. Data2 Shield
4
N/C
5
N/C
6
DDC Clock
7
DDC Data
8
N/C
9
T.M.D.S. Data1-
10
T.M.D.S. Data1+
11
T.M.D.S. Data1 Shield
12
N/C
13
N/C
14
+5V Power
15
Ground (return for +5V, HSync, and
VSync)
16
Hot Plug Detect
17
T.M.D.S. Data0-
18
T.M.D.S. Data0+
19
T.M.D.S. Data0 Shield
20
N/C
21
N/C
22
T.M.D.S. Clock Shield
23
T.M.D.S. Clock+
24
T.M.D.S. Clock-