Moxa Technologies ioLogik W5300 Series User manual

ioLogik W5300 Series User’s Manual
Ninth Edition, April 2014
www.moxa.com/product
© 2014 Moxa Inc. All rights reserved.

ioLogik W5300 User’s Manual
The software described in this manual is furnished under a license agreement and may be used only in accordance with
the terms of that agreement.
Copyright Notice
© 2014 Moxa Inc., All rights reserved.
Trademarks
The MOXA logo is a registered trademark of Moxa Inc.
All other trademarks or registered marks in this manual belong to their respective manufacturers.
Disclaimer
Information in this document is subject to change without notice and does not represent a commitment on the part of
Moxa.
Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not limited
to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to the
products and/or the programs described in this manual, at any time.
Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility for
its use, or for any infringements on the rights of third parties that may result from its use.
This product might include unintentional technical or typographical errors. Changes are periodically made to the
information herein to correct such errors, and these changes are incorporated into new editions of the publication.
Technical Support Contact Information
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-free: 1-888-669-2872
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-free: 800-820-5036
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Table of Contents
1. Introduction ...................................................................................................................................... 1-1
Architecture .......................................................................................................................................1-2
Using Active OPC Server to Resolve Dynamic IP Addresses ...............................................................1-2
Resolving Dynamic/Private IP Issues with DDNS..............................................................................1-3
Overview ...........................................................................................................................................1-4
Product Features ................................................................................................................................1-4
Appearance........................................................................................................................................1-4
Package Checklist ............................................................................................................................... 1-5
Product Selection Guide....................................................................................................................... 1-6
Product Specifications .........................................................................................................................1-6
Common Specifications ................................................................................................................ 1-6
ioLogik W5312/W5312-T Specifications ..........................................................................................1-7
ioLogik W5340/W5340-T/W5340-HSPA/W5340-HSPA-T.................................................................... 1-8
2. Getting Started.................................................................................................................................. 2-1
Before Testing....................................................................................................................................2-2
Installing the ioAdmin Utility ................................................................................................................2-2
Laboratory Testing..............................................................................................................................2-3
Grounding the Unit ......................................................................................................................2-3
Connecting to a Power Source.......................................................................................................2-3
Connecting to ioAdmin via Ethernet ......................................................................................................2-3
Configuring the Computer’s IP Address ..........................................................................................2-3
Activating ioAdmin and connecting to the ioLogik ............................................................................2-4
Configuring Digital I/O Channels...........................................................................................................2-6
Connecting I/O Devices................................................................................................................2-7
Testing I/O Devices .....................................................................................................................2-8
DIN Rail / Wall Mounting ..............................................................................................................2-9
Installing/Removing SIM and SD Cards ..........................................................................................2-9
Connecting the ioLogik W5300 to a Cellular Network...................................................................... 2-10
Installing AOPC on a Host with a Static IP Address ........................................................................ 2-11
Import/Export a Configuration File ...................................................................................................... 2-12
Using ioAdmin to Import/Export a Device Configuration ................................................................. 2-12
3. The ioAdmin Utility............................................................................................................................ 3-1
System Requirements ......................................................................................................................... 3-2
Key Features............................................................................................................................... 3-2
Using the ioAdmin Utility .....................................................................................................................3-3
The ioAdmin Utility Window ..........................................................................................................3-3
ioAdmin Menu Bar .......................................................................................................................3-3
The Wiring Guide.........................................................................................................................3-6
ioAdmin Quick-Link Buttons ..........................................................................................................3-7
ioAdmin Navigation Panel ....................................................................................................................3-7
Main Window .............................................................................................................................. 3-9
Synchronization Rate Status Bar ................................................................................................. 3-10
ioAdmin Status Bar.................................................................................................................... 3-10
ioAdmin Configuration Panels ............................................................................................................. 3-11
The Server Settings Panel .................................................................................................................. 3-11
The LAN Settings Panel ..................................................................................................................... 3-12
The I/O Configuration Panel ............................................................................................................... 3-13
Configuring AI Channels ............................................................................................................. 3-13
Configuring Digital I/O Channels ................................................................................................. 3-15
Configuring Digital Input Channels .............................................................................................. 3-16
Configuring Digital Output / Relay Output Channels ....................................................................... 3-18
Testing DI and DO Channels ....................................................................................................... 3-19
The I/O Expansion Panel.................................................................................................................... 3-20
I/O Expansion: Step-by-Step ...................................................................................................... 3-21
The Active Tags Panel ....................................................................................................................... 3-23
Active OPC: Redundancy Mode.................................................................................................... 3-23
The Cellular Settings Panel................................................................................................................. 3-26
Dial-up Setting.......................................................................................................................... 3-26
Caller IDs ................................................................................................................................. 3-26
Operation Mode......................................................................................................................... 3-27
DDNS Settings .......................................................................................................................... 3-27
VPN Settings Panel (ioLogik W5340-HSPA(-T) only) ....................................................................... 3-28
VPN System Log Events and Error Codes...................................................................................... 3-32
Cellular Reconnection................................................................................................................. 3-33
Meter/Sensor............................................................................................................................ 3-34
Network Statistics ..................................................................................................................... 3-35
Watchdog Panel ........................................................................................................................ 3-35
Click&Go Logic Panel.................................................................................................................. 3-36

4. Click&Go Logic .................................................................................................................................. 4-1
To Get a Quick Start… .........................................................................................................................4-2
Overview ...........................................................................................................................................4-2
Features.....................................................................................................................................4-3
Click&Go Logic Basics ..................................................................................................................4-3
Working with the Rules ................................................................................................................4-4
Click&Go Development Process.............................................................................................................4-4
I/O Configuration................................................................................................................................ 4-4
Configurable DIO Channel Mode Selection ...................................................................................... 4-4
Digital Input Mode Selection .........................................................................................................4-5
Digital Output Mode Selection .......................................................................................................4-6
Analog Input Mode Selection.........................................................................................................4-6
Alias Configuration ......................................................................................................................4-7
Testing the I/O Channels ..............................................................................................................4-7
Defining Global Variables .....................................................................................................................4-8
Internal Register (Integer) Settings ...............................................................................................4-8
Timer Settings ............................................................................................................................4-8
SN MP Tr ap Server........................................................................................................................4-9
E-Mail Server ..............................................................................................................................4-9
Active Message Server ............................................................................................................... 4-10
SMS Phone Book ....................................................................................................................... 4-10
Working/Off Working Days.......................................................................................................... 4-11
FTP Settings ............................................................................................................................. 4-11
Data Logging Profile List............................................................................................................. 4-12
Internal Register (Float) Settings................................................................................................. 4-14
Working with Logic ........................................................................................................................... 4-15
Click&Go Logic Basics ................................................................................................................ 4-15
IF…THEN/ELSE Conditionals ........................................................................................................ 4-17
THEN/ELSE Actions.................................................................................................................... 4-23
Activating the Rule-set ...................................................................................................................... 4-30
Upload, Restart, and Run ........................................................................................................... 4-30
Rule-set Management Bar .......................................................................................................... 4-31
Import/Export Configuration .............................................................................................................. 4-31
5. Planning and Assistance.................................................................................................................... 5-1
Known Issues of Cellular Monitoring Systems .........................................................................................5-2
Active OPC Server with a Static IP Address ............................................................................................5-3
Cellular Remote I/O Architecture ..........................................................................................................5-4
Using ioAdmin to Perform Simple Data Monitoring from a Remote Site ......................................................5-4
Expanding Input/Output Channels ........................................................................................................5-6
Using Modbus/TCP Protocol with Your Program.......................................................................................5-8
Using the Counter to Get Meter Readings and Statistics......................................................................... 5-10
Record your I/O Data in the Data Log File............................................................................................ 5-11
Connecting a Modbus/RTU Serial Device Attached to the ioLogik over a Cellular Network........................... 5-18
Connecting to a SCADA System .......................................................................................................... 5-18
Updating Serial Tags to SCADA System with Active OPC Server over a Cellular Network ............................ 5-20
Handling Front-End Events and Alarms................................................................................................ 5-21
SMS Escalation and Acknowledgement ................................................................................................ 5-22
SMS Commands for Monitoring and Control ......................................................................................... 5-25
Enabling the Power Saving Function and Secure Wake on Call ................................................................ 5-26
Enabling Ethernet and Cellular Redundancy.......................................................................................... 5-26
A. Pin-outs and Cable Wiring................................................................................................................. A-1
Pinouts ..............................................................................................................................................A-2
CN1: SMA, Cellular Antenna Connector ..........................................................................................A-2
CN2: DB9, Male, RS-232 Connector ...............................................................................................A-2
CN3: RJ-45, Ethernet Connector....................................................................................................A-2
TB1: Power Input Terminal Block ...................................................................................................A-3
TB2: I/O Terminal Block (W5340)..................................................................................................A-3
TB3: 5-pin, 4-wire/2-wire RS-422/485 Terminal Block......................................................................A-3
TB2: I/O Terminal Block (W5312)..................................................................................................A-4
Cable Wiring ......................................................................................................................................A-4
Digital Input Dry Contact..............................................................................................................A-4
Digital Input Wet Contact .............................................................................................................A-4
Digital Output Sink Mode..............................................................................................................A-5
Relay Output ..............................................................................................................................A-5
Analog Input...............................................................................................................................A-5
B. SMS Commands................................................................................................................................. B-1
SMS Command Syntax:.......................................................................................................................B-2
SMS Command Table ..........................................................................................................................B-2
C. Modbus/TCP Address Mapping .......................................................................................................... C-1
ioLogik W5340 and ioLogik W5340-HSPA Modbus Mapping.......................................................................C-2

0xxxx Read/Write Coils (support functions 1, 5, 15) ........................................................................C-2
1xxxx Read only Coils (supports function 2) ...................................................................................C-6
3xxxx Read-only Registers (supports function 4) .............................................................................C-7
4xxxx Read/Write Registers (supports functions 3, 6, 16).................................................................C-8
5xxxx Write Registers (supports function 8).................................................................................. C-18
ioLogik W5312 Modbus Mapping ......................................................................................................... C-19
0xxxx Read/Write Coils (supports functions 1, 5, 15) ..................................................................... C-19
1xxxx Read only Coils (supports function 2) ................................................................................. C-24
3xxxx Read only Registers (supports function 4) ........................................................................... C-24
4xxxx Read/Write Registers (supports functions 3, 6, 16)............................................................... C-26
5xxxx Write Registers (supports function 8).................................................................................. C-38
D. SNMP Agents with MIB II, RS-232-like Groups ................................................................................. D-1
E. Factory Default Settings.................................................................................................................... E-1
F. Troubleshooting the Cellular I/O Connection .................................................................................... F-1
G. FAQ ................................................................................................................................................... G-1

1
1. Introduction
Moxa’s ioLogik W5300 series of programmable remote I/O solutions are stand-alone devices with full cellular
communications designed for remote monitoring applications. Using Moxa’s patented Active OPC Server with
push communications technology, ioLogik W5300 economically solve the problem with identification and
addressing that remote, private networks carried over cellular communications typically have with dynamic IP
addresses.
NOTE
Throughout this
user's manual, we use ioLogik W5300 to refer to one of any of the product models in the
ioLogik W
5300 series.
The following topics are covered in this chapter:

Architecture
Using Active OPC Server to Resolve Dynamic IP Addresses
Resolving Dynamic/Private IP Issues with DDNS

Overview

Product Features

Appearance

Package Checklist

Product Selection Guide

Product Specifications
Common Specifications
ioLogik W5312/W5312-T Specifications
ioLogik W5340/W5340-T/W5340-HSPA/W5340-HSPA-T

ioLogik W5300 Introduction
1-2
Architecture
Cellular networks usually run in a dynamic IP environment with private IP addresses assigned by the cellular
service provider. To allow private networks to get around the connectivity issues raised by edge devices
configured with dynamically assigned private IP addresses, typically operators purchase high-cost static IP
addresses for each device, with IPs provided by a DDNS or VPN service purchased from an MVNO (Mobile
Virtual Network Operator). Even with DDNS technology, SCADA systems need to assign resources to manage
the DDNS servers. As an alternative, Moxa’s Cellular remote I/O devices use Moxa’s proprietary “push”
technology, called Active OPC Server. With Moxa’s powerful Active OPC Server support, communications
efficiency between ioLogik W5300 devices and the central SCADA are substantially improved. Moxa’s Active
OPC Server’s non-polling communications architecture supports the standard OPC protocol, but instead of
requiring the SCADA to poll edge devices it allows edge devices to actively push communications to the central
HMI/SCADA system, empowering the network with real time I/O updates while substantially cutting network
overhead.
Unlike the requirements of a traditional OPC server (where remote I/O devices must use a static IP so they may
be successfully polled), Active OPC Server and ioLogik products allow engineers the flexibility of configuring
edge devices with dynamic IP addresses. Even when using DHCP addressing, ioLogik devices can push
messages back to the OPC server, allowing wide area I/O networks using dynamic IP cellular accounts. Using
traditional polling OPC applications, I/O devices cannot make use of this approach.
Using Active OPC Server to Resolve Dynamic IP Addresses
With its push communications capabilities, Active OPC Server can be configured to become a cellular gateway
that enables direct communications from the edge back to the core. By configuring the Active OPC Server with
a static address, remote I/O devices may push their IP addresses back to the OPC server and thus register with
the SCADA over a cellular network. In this way, edge devices can communicate their new IP address directly,
easily sidestepping dynamic IP addressing issues. The topology is illustrated below:

ioLogik W5300 Introduction
1-3
Each time it reassocaites with a cellular network, an edge device will most likely receive a new IP address from
the carrier. Each time it reassociates, regardless of whether the ioLogik device uses a public IP or private IP, it
will automatically register with the Active OPC Server (which has a static IP address). After registering, the
entire network can be managed by one centralized AOPC server. Thereafter, all I/O data can be read or written
via one powerful cellular device gateway.
The ioLogik W5300 allows you to use a variety of methods to connect with your application software, including
Modbus, OPC client/server, and SNMP. You can also configure AOPC server to send alarms by TCP/UDP, SMS,
and email. For example, if you are using a SCADA application to monitor your system, you can use the OPC
client/server architecture.
Active OPC Server and ioLogik W5300 series products also automatically generate tags, to eliminate the
headache of specifying individual IP addresses, I/O channels, and data formats one by one, or of editing and
importing configuration text files. Instead, Active OPC Server automatically creates the tags for a target ioLogik.
All you need to do is select the channels to be updated from the Active OPC Server. Generally speaking, tag
generation is 50 times faster on Active OPC Server compared to a traditional OPC server, making extra training
for installation and configuration of the OPC no longer a requirement.
The traditional polling architecture occupies more network bandwidth, which results in longer response times.
In comparison, cellular-enabled ioLogik units use push communications, and can report active messages
when predefined events occur. This event-driven logic successfully speeds up I/O response times, allows for
more precise I/O access, and relieves network bandwidth and CPU loading burdens.
Resolving Dynamic/Private IP Issues with DDNS
In addition to using Active OPC Server to register an ioLogik W5300 with SCADA over a dynamic IP cellular
connection, you may also use DDNS to configure the device with a unique URL. The ioLogik W5300 can be
configured to register a DNS hostname (i.e. – URL) with DDNS, and thereby convert a dynamic IP to a
publicized address. In this way, centralized control software will be able to connect to the remote ioLogik
W5300 without requiring a fixed IP or VPN service from a network provider.
NOTE
Device features are
dependent on the firmware version. Be sure to use firmware version V1.3 or above for the
ioLogik W5312 series, and V1.5 or above for the ioLogik W5340 series.

ioLogik W5300 Introduction
1-4
Overview
The ioLogik W5300 combines a cellular modem, a data logger, and a remote I/O device into one compact
box, dramatically reducing the amount of effort required to integrate devices from multiple vendors. The
cellular interface supports tri-band HSPA/UMTS and quad-band GSM/GPRS/EDGE frequencies, offering a full
spectrum of 3G mobile communication services. The cellular remote I/O unit provides I/O and serial data
logging onto an SD card that can support up to 32 GB of storage space. Multiple options are available to
remotely retrieve data logs, such as FTP, e-mail, and Moxa’s DA-Center™. In addition, this cellular remote I/O
unit is a programmable device that supports Click&Go™ control logic for constructing customized control
systems. The ioLogik W5300 is a rugged device with tolerance for a wide range of temperatures, well suited for
hard-to-wire remote monitoring and alarm applications such at unmanned sites like riversides and pipelines.
Product Features
•Trouble-free connections to cellular networks
•Automatic data update from SD cards following network failure
•Front-end intelligence for event handling
•Intelligent SMS alarms and SMS commands
•Friendly serial device connectivity
•Network redundancy
•WAN-to-LAN extension with port forwarding
•Secure wake on call
•I/O expansion capability
Appearance
NOTE
The
reset button restarts the server and resets all settings to factory defaults. Use a pointed object such as
a straightened paper clip to hold the reset button down for 5 sec. The RDY LED will turn red as you are holding
the reset button down. The factory defaults will be loaded once the RDY LED turns green again. You can then
release the reset button.

ioLogik W5300 Introduction
1-5
LED Indicators
Function Description Mark
Power Input OFF: No Power PWR
Green: Power On
Connection Status OFF: Disconnected or in “On Demand” Mode GPRS or LINK
Amber: Connected and “Always ON”
Blinking: Connected with Active OPC Server
System Status Green: System Ready READY
Ready LED is blinking and Fault LED is not lit: Click&Go is
running
Ready LED is blinking and Fault LED is blinking: Safe Mode
Communication Activity
(ioLogik W5312,
ioLogik W5340 only)
OFF: No communication DATA
Green: Cellular modular sending/receiving serial TX/RX
command signal
System Fault Status RED: I/O out of work FAULT
OFF: Function Normal
Blinking: Safe Mode
Signal Status OFF: No signal, or No SIM Card SIGNAL
1 Green LED: Weak or insufficient (SMS only)
2 Green LEDs: Average (good for cellular connections)
3 Green LEDs: Excellent Signal
Physical Dimensions (unit = mm)
Package Checklist
The ioLogik W5300 is shipped with the following items:
Standard Accessories
•ioLogik W5300
•3-pin screw terminal block x 1 (for power input)
•12-pin screw terminal blocks x 2 (for I/O)
•5-pin screw terminal block x 1 (for RS-485)
•Installation CD
•Antenna
NOTE: Notify your sales representative if any of the above items are missing or damaged.

ioLogik W5300 Introduction
1-6
Product Selection Guide
The cellular-ennabled ioLogik W5300 series of remote I/O units includes the ioLogik W5312, ioLogik W5340,
and ioLogik W5340-HSPA. Their respective features are broken down in the following table:
Model Operating
Temp.
I/O Combination Serial
Ports
Ethernet
Ports Data Logger OPC Server
AI
DI
DO
DIO
Relay
W5300 Series Common Specification
W5312 -10 to 55°C 0 8 8 4 0
1, RS-232/
422/485
1, RJ45 Yes, with an
additional SD
card
Yes
W5340 -10 to 55°C 4 0 0 8 2
W5340-HSPA -10 to 55°C 4 0 0 8 2
W5312-T -30 to 70°C 0 8 8 4 0
W5340-T -30 to 70°C 4 0 0 8 2
W5340-HSPA-T -20 to 70°C 4 0 0 8 2
Note: Click on a model name to see specifications relevant to that particular model.
Product Specifications
Common Specifications
Computer
CPU:
ARM9 based CPU, 32-bit/160 MHz
SDRAM/Flash:
• ioLogik W5312: 4 MB
• ioLogik W5340: 2 MB
Storage
Expansion Slot:
Up to 32 GB SD™ memory card (SD 2.0 compatible)
Note: For units operating in extreme temperatures, industrial grade, wide
-temperature SD cards are required.
Cellular
Network:
ioLogik W5312/W5340: Quad
-band GSM/GPRS/EDGE 850/900/1800/1900 MHz
ioLogik
W5340-HSPA: Five band UMTS/HSPA+ 800/850/AWS/1900/2100 MHz
Internet:
HSPA+:
• Up to 5.76 Mbps upload speed.
• Up to 14.4 Mbps download speed.
UMTS:
• Up to 384k bps upload/download speed.
GPRS/EDGE:
• Multi
-slot class: Class 12
• Coding schemes: CS1 to CS
4
• Terminal device class: Class B
SMS:
Point-to-Point Text/PDU mode
SIM Control Voltage:
3 V / 1.8 V
LAN
Ethernet:
1 x 10/100 Mbps, RJ45
Protection:
1.5 kV magnetic isolation
Protocols:
Modbus/TCP, TCP/IP, UDP, DHCP, Bootp, SNMP, SNTP
Serial Communication
Interface:
1 x RS-232/422/485, software selectable
(9-pin D-Sub male, or 5-contact terminal block)

ioLogik W5300 Introduction
1-7
Baudrate:
300, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 bps
Power Requirements
Power Input:
24 VDC nominal, 12 to 36 VDC
Physical Characteristics
Dimensions:
46.8 x 135 x 105 mm (1.84 x 5.31 x 4.13 in)
Weight:
495 g
Mounting:
DIN-rail (standard), wall (optional)
Environmental Limits
Operating Temperature:
Standard Models:
-10 to 55°C (14 to 131°F)
Wide Temp. Models:
-30 to 70°C (-22 to 158°F)
Storage Temperature: -40 to 85°C (-40 to 185°F)
Ambient Relative Humidity:
5 to 95% (non-condensing)
Altitude:
Up to 2000 m
Note: Please contact Moxa if you require products guaranteed to function properly at higher
altitudes.
Standards and Certifications
Safety:
UL 508, EN 60950-1, NCC
EMI:
EN 55022; EN 61000
-3-2; EN 61000-3-3;
FCC Part 15, Subpart B, Class A
EMS:
EN 55024, EN 61000-4-2, EN 61000-4-3,
EN 61000
-4-4, EN 61000-4-5, EN 61000-4-6,
EN 61000
-4-8, EN 61000-4-11, EN 61000-6-2
Shock:
IEC 60068-2-27
Freefall:
IEC 60068-2-32
Vibration:
IEC 60068-2-6
Green Product:
RoHS, CRoHS, WEEE
Note: Please check Moxa’s website for the most up
-to-date certification status.
Warranty
Warranty Period:
• ioLogik
W5312: 5 years
• ioLogik W5340/W5340-HSPA: 2 years*
*Because of the limited lifetime of power relays, products that use that component are covered by
a 2
-year warranty.
Details:
See www.moxa.com/warranty
ioLogik W5312/W5312-T Specifications
Inputs and O
utputs
Digital Inputs:
8 channels
Digital Outputs:
8 channels
Configurable DIOs:
4 channels
Isolation: 3K VDC or 2K Vrms
Digital Input
Sensor Type:
Wet Contact (NPN or PNP) and Dry Contact
I/O Mode:
DI or Event Counter
Dry Contact:
• On: short to
GND
• Off: open

ioLogik W5300 Introduction
1-8
Wet Contact (DI to GND):
• On: 0 to 3 VDC
• Off: 10 to 30 VDC
Common Type:
6 points per COM
Counter Frequency:
900 Hz, power off storage
Digital Filtering Time Interval:
Software selectable
Digital Output
Type:
Sink
I/O Mode:
DO or Pulse Output
Pulse Output Frequency:
1 kHz
Over
-voltage Protection: 45 VDC
Over
-current Protection: 2.6 A (4 channels @ 650 mA)
Over
-temperature Shutdown: 160°C (min.)
Current Rating:
200 mA per channel
DIO Output Leakage Current:
3.6 mA @ 24 VDC
Power Requirements
Power Consumption:
• Always on: 156 mA @ 24 VDC
• On demand: 138 mA @ 24 VDC
MTBF (mean time between failure)
Time:
407,406 hrs
Database:
Telcordia (Bellcore)
ioLogik W5340/W5340-T/W5340-HSPA/W5340-HSPA-T
Inputs and Outputs
Analog Inputs:
4 channels
Configurable DIOs:
8 channels
Relay Outputs: 2 channels
Isolation:
3K VDC or 2K Vrms
Analog Input
Type:
Differential input
Resolution:
16 bits
I/O Mode:
Voltage / Current
Input Range:
0 to 10 V, ±10 V, ±5 V, 0 to 20 mA, 4 to 20 mA
Accuracy:
• ±0.1% FSR @ 25°C
• ±0.3% FSR @
-30 and 70°C
Sampling Rate:
• All channels: 25 samples/sec
• Per channel: 6.25 samples/sec
• Only one channel enabled: 100 samples/sec
Input Impedance:
200K ohms (min.)
Built
-in Resistor for Current Input: 102 ohms
Digital Input
Sensor Type:
Wet Contact (NPN or PNP) and Dry Contact
I/O Mode: DI or Event Counter
Dry Contact:
• On: short to GND
• Off: open
Wet Contact (DI to GND):
• On: 0 to 3 VDC
• Off: 10
to 30 VDC
Common Type:
4 points per COM

ioLogik W5300 Introduction
1-9
Counter Frequency:
900 Hz, power off storage
Digital Filtering Time Interval:
Software selectable/Programmable
Digital Output
Type:
Sink
I/O Mode:
DO or Pulse Output
Pulse Output Frequency:
1 kHz
Over-voltage Protection: 45 VDC
Over
-current Protection: 2.6 A (4 channels @ 650 mA)
Over
-temperature Shutdown: 160°C (min.)
Current Rating:
200 mA per channel
DIO Output Leakage Current:
3.6 mA @ 24 VDC
Relay Output
Type:
Form A (N.O.) power relay
Contact Current Rating:
• Resistive Load: 1 A @ 30 VDC, 250 VAC, 110 VAC
Initial Insulation Resistance:
1000 m ohms (min.) @ 500 VDC
Mechanical endurance:
5,000,000 operations
Electrical endurance:
600,000 operations @ 1 A resistive load
Contact
Resistance: 100 m ohms (max.)
Pulse Output:
0.3 Hz at rated load
Power Requirements
Power Consumption:
ioLogik W5340:
• Always on: 195 mA @ 24 VDC
• On demand: 178 mA @ 24 VDC
ioLogik W5340
-HSPA:
• Always on: 196 mA @ 24 VDC
• On demand: 189 mA @ 24 VDC
MTBF (mean time between failure)
Time:
ioLogik W5340: 196,561 hrs
ioLogik W5340
-HSPA: 280,739 hrs
Database:
Telcordia (Bellcore)

2
2. Getting Started
This chapter describes how to install the ioLogik W5300.
The following topics are covered in this chapter:

Before Testing

Installing the ioAdmin Utility

Laboratory Testing
Grounding the Unit
Connecting to a Power Source

Connecting to ioAdmin via Ethernet
Configuring the Computer’s IP Address
Activating ioAdmin and connecting to the ioLogik

Configuring Digital I/O Channels
Connecting I/O Devices
Testing I/O Devices
DIN Rail / Wall Mounting
Installing/Removing SIM and SD Cards
Connecting the ioLogik W5300 to a Cellular Network
Installing AOPC on a Host with a Static IP Address

Import/Export a Configuration File
Using ioAdmin to Import/Export a Device Configuration

ioLogik W5300 Getting Started
2-2
Before Testing
Prepare the following items before testing the ioLogik W5300.
1. Set up the Active OPC server environment, including network settings.
2. Install ioAdmin on the same PC serving Active OPC.
Installing the ioAdmin Utility
ioAdmin is a Windows utility provided for the configuration and management of the ioLogik W5300. ioAdmin
can be used from anywhere on the network to monitor and configure the ioLogik W5300.
Installing from the CD: Insert the Document and Software CD into the host computer. In the
Software/Utility directory of the CD, locate and run SETUP.EXE. The installation program will guide you
through the installation process and install the ioAdmin utility. After the installation is finished, run ioAdmin
from the Windows Start menu.
You can also download ioAdmin from Moxa’s website. Navigate to the moxa website at:
http://www.moxa.com/support/search.aspx?type=soft
Once there, enter the name of the product you have purchased into the search bar or select it from the
dropdown menu, and after navigating to the product page click on Utilities, in the middle of the page, located
in the box titled Software.

ioLogik W5300 Getting Started
2-3
Laboratory Testing
Grounding the Unit
The ioLogik is equipped with one grounding point located on the top of the device next to the Power Input
Terminal Block. To provide better stability for both power and signal transmission, we recommend wiring the
grounding point to a suitable grounded contact, such as the power supply or a cabinet enclosure.
WARNING
This equipment is intended to be used in Restrict
ed Access Locations
. External metal parts are
hot! Before touching it, special attention or protection is necessary.
Connecting to a Power Source
Connect the 12 to 36 VDC power line to the ioLogik’s Power Input Terminal Block. If power is properly supplied,
the PWR LED will glow a steady GREEN color; the READY LED will glow a steady GREEN when the system is
ready.
ATTENTION
Determine the maximum possible current for each power wire and common wire. Observe all electrical codes
dictating the maximum current allowable for each wire size. If the current exceeds the maximum rating, the
wiring could overheat,
causing serious damage to your equipment. For safety reasons, we recommend an
average cable size of 22 AWG. However, depending on the current load, you may want to adjust your cable
size (the maximum wire size for power connectors is 2 mm).
Connecting to ioAdmin via Ethernet
Configuring the Computer’s IP Address
1. For initial configuration, we recommend using a direct connection through the RJ45 Ethernet
console port to a host computer, rather than remotely over the cellular network. Connect the ioLogik to
the host PC with an Ethernet cable.
2. Set the host PC’s IP address to 192.168.127.XXX.(where XXX can range from 001 to 253). In
Windows, you can adjust this setting through the Control Panel

Network and Internet. The default
ioLogik device settings are:
Default IP Address Default Netmask Default Gateway
192.168.127.254 255.255.255.0 None

ioLogik W5300 Getting Started
2-4
Example IP: 192.168.127.200
Activating ioAdmin and connecting to the ioLogik
1. To open ioAdmin, click the Start meny, then Program FilesMOXAIO ServerUtilityioAdmin.
2. When ioAdmin is started, it will automatically run the a search program to find all ioLogik devices on the
network to which you are connected. You may also click Systemon the menu bar, then select Auto Scan
ioLogik device.A dialog will appear. Click Start Search. Once the ioLogik has been detected, modify the
settings as needed for your network environment, and then restart the device.
NOTE
The
best approach to setting up a previously configured ioLogik is to first reset it to the factory default
using
the reset button
(see Chapter 1 for details). You can then use ioAdmin to configure the ioLogik.
3. If the host computer has multiple interfaces, be sure to select the correct one before searching.

ioLogik W5300 Getting Started
2-5
NOTE
If multiple ioLogik W
5300 units with the same default IP address are installed on the same network,
to avoid
IP conflicts
you will need to first
assign a different IP address to each unit. ioAdmin automatically detects IP
conflicts and gives you a chance to modify each
unit’s IP address in the IP Address column. Click the Set
button to reboot the
corresponding unit with its new IP address. Click the Re-Search button to
check if the
setting has been successful by
refreshing the list of units found by ioAdmin.
4. Login as administrator: For full access to all configuration options, log in as administrator from the
Server Settings panel. This is required whenever you start ioAdmin, or boot up or restart the ioLogik. When
you install the ioLogik for the first time, the password will be blank and you can simply click Login. If a
password has already been set, hold down the reset button to clear the password and load factory defaults.
5. Monitoring and Testing I/O status: Once your unit has been found by ioAdmin, you can view the status
of all attached I/O on ioAdmin’s main screen.

ioLogik W5300 Getting Started
2-6
NOTE
ioAdmin supports four viewing options for the navigation panel. If you select
Sort by Active OPC server
, the
ioLogik W
5300 will appear in the Active OPC server group. Alternately, the same device
will be shown under
the
LAN group if you connect to the W5300 with Ethernet cables, instead of over the cellular network.
You can test each DO channel by opening the channel’s configuration window and selecting the Digital Output
Test tab.
After clicking the Test button, you can see how a channel’s status affects or is affected by the attached device.
For DO channels, you can set the on/off status to start and stop pulse output. For DI channels, you can monitor
the attached device’s on/off status, or monitor the counter.
You can now use ioAdmin to set up or configure your unit. Refer to Chapter 3 for additional information on using
ioAdmin.
Configuring Digital I/O Channels
The ioLogik W5300 product family is equipped with different I/O types, including analog inputs, digital inputs,
digital outputs, relay outputs, and software configurable DIOs, offering great flexibility for connecting I/O
devices such as software configurable DIO channels. Before you connect I/O devices and sensors, you should
configure the DIO channels as DI or DO. The W5340 for example comes with 4 DI channels and 4 DO channels.
However, the user has the option of redefining the function of these channels. Each DIO channel is configured
to act as either a DI or DO channel, according to the Power On Settings. To switch between DI and DO
channel operation, select the desired mode in the I/O Direction field under Power on Settings. After clicking
Apply, you will need to restart the ioLogik W5300 for the new setting to take effect.