MTE RL Series User manual

RL Series
Line/ load Reactors
USER MANUAL
PART NO. INSTR -011
REL. 150109 REV. 006
© 2015 MTE Corporation

Data subject to change without notice 2of 32 INSTR-011 REL. 150109 REV. 006
See www.mtecorp.com for current data and CAD drawings
Important User Information
NOTICE
MTE Series RL Line/Load Reactors are components designed to improve the reliability of
adjustable frequency drives, DC drives and a wide variety of other types of power
electronic equipment. In addition, they provide limited input line current harmonic
mitigation and aid in long lead protection for inverter fed motors. Note: (See MTE
harmonic filters and motor protection products for guaranteed results.) MTE reactors are
available in a large number of current ratings and a variety of inductance values. The
suitability of a line/load reactor for a specific application must therefore be ultimately
determined by the customer. In no event will MTE Corporation assume responsibility or
liability for any direct or consequential damages resulting from the use or application of
reactors. Nor will MTE Corporation assume patent liability with respect to the use of
information, circuits orequipmentdescribedinthisinstructionmanual.
This manual includes recently redesigned performance enhanced reactors. These reactors are
physically smaller and weigh less than the reactors they replace. Enhanced reactors have base
mounting brackets with additional slotted holes to accommodate past mounting hole centers. You
may use your existing drill pattern or choose the new layout. The tables contained in this manual
reflecthistoricalmountingdimensionsforpreviousreactors.
This document supports computer searches and is best viewed with Adobe Acrobat™
PDF viewer (6 or 7). Click links are incorporated throughout the document to speedup
document navigation.

AC Line / Load Reactors
User Manual
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See www.mtecorp.com for current data and CAD drawings
Table of Contents
IMPORTANT USER INFORMATION..........................................................................................2
TABLE OF CONTENTS .............................................................................................................3
IMPORTANT SAFETY INFORMATION......................................................................................4
INTRODUCTION ........................................................................................................................5
MODEL NUMBER CODES.........................................................................................................6
SPARE PARTS ..........................................................................................................................7
LUG OPTION DETAILS: ............................................................................................................8
PRODUCT SPECIFICATIONS .................................................................................................10
DE-RATING CURVES..............................................................................................................13
DIMENSION REFERENCE.......................................................................................................14
MOUNTING COMPATIBILITY..................................................................................................15
MECHANICAL DETAILS OPEN REACTORS..........................................................................16
NEMA1 MECHANICAL DATA..................................................................................................18
RECOMMENDED CONDUIT ENTRY FOR FLOOR MOUNTED...............................................20
ENCLOSURE DIMINSIONS .....................................................................................................21
TECHNICAL DATA ..................................................................................................................25
INSTALLATION INSTRUCTIONS............................................................................................27
POWER WIRING CONNECTION .............................................................................................28
TYPICAL CONNECTION DIAGRAMS .....................................................................................29
SEQUENCE OF OPERATION..................................................................................................30
STARTUP.................................................................................................................................31

AC Line / Load Reactors
User Manual
Data subject to change without notice 4of 32 INSTR-011 REL. 150109 REV. 006
See www.mtecorp.com for current data and CAD drawings
IMPORTANT SAFETY INFORMATION
WARNING
ONLYAQUALIFIEDELECTRICIANCANCARRYOUTTHEELECTRICAL
INSTALLATION OF LINE/LOAD REACTORS
WARNING
Highvoltageis used intheoperation of line/loadreactors. Use Extreme caution to avoid contact with high
voltagewhenoperating,installingor repairing equipment containing line/load reactors
INJURYORDEATHMAYRESULTIFSAFETYPRECAUTIONSARE NOT OBSERVED.
Line/loadreactorsareused inconjunctionwithinverters,or other electrical equipment thatmayfeedback
lethal voltages. Follow the safety instructions in the equipment used with the reactor in addition to the
safetyinstructionin this manual.
WARNING
The opening of the branch circuit protective device may be an indication that a fault current has been
interrupted. To reduce the risk of fire or electrical shock, line/load reactors should be examined and
replaced if damaged. WARNING
An upstream disconnect/protection device must be used as required by the National Electrical Code
(NEC). WARNING
Even if the upstream disconnect/protection device is open, a drive or inverter down stream of the
line/load reactor may feed back high voltage to the reactor. The inverter or drive safety instructions
must be followed.
INJURY OR DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT
OBSERVED.
WARNING
Theframeofline/loadreactorsmustbegroundedat least at one of the reactor’s mounting holes.
WARNING
OnlysparepartsobtainedfromMTECorporationoran authorized MTE distributor can be used

AC Line / Load Reactors
User Manual
Data subject to change without notice 5of 32 INSTR-011 REL. 150109 REV. 006
See www.mtecorp.com for current data and CAD drawings
INTRODUCTION
This manual was specifically developed to
assist in the installation, interconnection and
operation of MTE Corporation Series RL
Line/Load Reactors
This manual is intended for use by
personnel experienced in the operation and
maintenance of electronic drives, inverters
and similar types of power electronic
equipment. Because of the high voltages
required by the equipment connected to
line/load reactors and the potential dangers
presented by rotating machinery, it is
essential that all personnel involved in the
operation and maintenance of line/load
reactors know and practice the necessary
safety precautions for this type of
equipment. Personnel should read and
understand the instructions contained in this
manual before installing, operating or
servicing line/load reactors and the drive to
which the reactor is connected.
Upon Receipt of a Reactor:
MTE Line/load Reactors have been
subjected to demanding factory tests before
shipment. Carefully inspect the shipping
container for damage that may have
occurred in transit. Then unpack the filter
and carefully inspect for any signs of
damage. Save the shipping container for
future transport of the reactor.
In the event of damage, please contact
and file a claim with the freight carrier
involved immediately.
If the equipment is not going to be put into
service upon receipt, cover and store the
reactor in a clean, dry location. After
storage, ensure that the equipment is dry
and that no condensation has accumulated
on the reactor before applying power.
Repair/Exchange Procedure
MTE Corporation requires a Returned
Material Authorization Number before it can
accept any reactors that qualify for return or
repair. If problems or questions arise during
installation, setup, or operation of the filter,
please call us for assistance at:
Phone: [phone]
FAX: [phone]

AC Line / Load Reactors
User Manual
Data subject to change without notice 6of 32 INSTR-011 REL. 150109 REV.006
See www.mtecorp.com for current data and CAD drawings
MODEL NUMBER CODES
1000 100 10 1
RL -
none blank ↑1↑
208 Volts A02↑
240 Volts C 1 3 ↑
380 - 415 volts E 2 4 ↑
480 Volts G 3 ↑
600 Volts J↑
Custom design XSide Facing Lug B1
Top Mounted Terminal B8
Front Facing Lug B14
NEMA 1
OVERSIZE NEMA 1
NEMA 3R
MOV
option
Fundamental Current Amps
Style
ZNo.
Option
suffix
Open Frame

AC Line / Load Reactors
User Manual
Data subject to change without notice 7of 32 INSTR-011 REL. 150109 REV.006
See www.mtecorp.com for current data and CAD drawings
Spare Parts
For standard type “RL” AC Line / Load Reactors
Description Part No.
To adds “SLU 225”box lugs on B14 LUGKIT-003
To adds “XT 500”box lugs on B14 LUGKIT-002
Terminal Blocks
Description Part No.
For RL-00101 thru RL-00804 36-822-049
For RL-01201 thru RL-03502 36-825-004
For RL-03503 thru RL-04503 TERMBLK-013

AC Line / Load Reactors
User Manual
Data subject to change without notice 8of 32 INSTR-011 REL. 150109 REV.006
See www.mtecorp.com for current data and CAD drawings
LUG OPTION DETAILS:
“B1” Terminal Modification “B14” Terminal Modification
“B8” Terminal Modification
“SLU” Lug Option
Wire range: 2 - 0000
Wire range: 00 –500 mcm

AC Line / Load Reactors
User Manual
Data subject to change without notice 9of 32 INSTR-011 REL. 150109 REV.006
See www.mtecorp.com for current data and CAD drawings
SLU Lug Options cont.
SLU 225 shown on 200 amp Reactor
XT 500 shown on 250 amp Reactor

AC Line / Load Reactors
User Manual
Data subject to change without notice 10 of 32 INSTR-011 REL. 150109 REV.006
See www.mtecorp.com for current data and CAD drawings
PRODUCT SPECIFICATIONS
Standard impedance values 1-1/2%, 2, 3%, 4%, 5% available
Impedance basis Reactor fundamental current rating
Service Factor
(Continuous)
Reactors rated 1 to 750 Amps 150% of fundamental rating
Reactors rated above 750 Amps 125% of fundamental rating minimum
Note: Select reactor based on fundamental current
rating
Overload Rating 200% of fundamental for 30 minutes
300% of fundamental for 1 minute
Maximum system voltage 600 Volts (units with terminal blocks)
690 Volts (units with box lugs or tab terminals)
Maximum switching frequency 20 KHz
Insulation system Class N (200° C)
Temperature rise 135° C (average)
Ambient temperature Full load:
-40 to 50° C Open
-40 to 45° C Enclosed
-40 to 90° C Storage
Altitude (maximum) 1000 meters
Fundamental frequency
Line or Load 50/60 Hz
Approvals: CE, UL-508, CSA C22.2
Inductance curve (typical) 100% at 100% current
100% at 150% current
50% at 350% current (minimum)
Inductance tolerance +/- 10%
Impregnation: High Bond Strength “Solvent less”Epoxy, 200° C
UL94HB recognized
Dielectric Strength 3000 volts rms (4243 volts peak)
dv/dt Protection Meets NEMA MG-1, part 31 (same as inverter duty
motors)
Protection: Open reactors with terminal blocks through 45 amps
meet IP20