MTE SineWave Nexus Product manual

SineWave Nexus™
380V – 600V
TECHNICAL REFERENCE MANUAL
WARNING
High Voltage! Only a qualified electrician can carry out the electrical
installation of this filter.
Quick Reference
❶Performance Data Pages 5 - 10
❷Selection Guide Pages 11 – 16
❸Installation Guide Pages 17 – 28
❹Start-up/Troubleshooting Pages 29 – 33

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SineWave Nexus™ Technical Reference Manual 380V - 600V
III Form: SWN-TRM-E February 2020 REV. 001
TABLE OF CONTENTS
1. SAFETY .................................................................................................................................................... 1
WARNINGS AND CAUTIONS..........................................................................................................1
GENERAL SAFETY INSTRUCTIONS................................................................................................2
2. GENERAL INFORMATION ...................................................................................................................... 3
RECEIPT &REPAIR STATEMENT ..................................................................................................3
ENCLOSURES .............................................................................................................................4
AGENCY APPROVALS ..................................................................................................................4
WARRANTY.................................................................................................................................4
3. SINEWAVE NEXUS PERFORMANCE DATA ......................................................................................... 5
PERFORMANCE SPECIFICATIONS .................................................................................................5
FILTER EFFICIENCY +WATT LOSS,SINEWAVE NEXUS 380-480V ................................................. 6
FILTER EFFICIENCY +WATT LOSS,SINEWAVE NEXUS 600V ........................................................ 7
VOLTAGE WAVEFORMS ...............................................................................................................8
COMMON MODE VOLTAGE WAVEFORMS......................................................................................9
ALTITUDE DERATING .................................................................................................................10
MOTOR FREQUENCY DERATING ................................................................................................ 10
4. HOW TO SELECT .................................................................................................................................. 11
SELECTION GUIDE ....................................................................................................................11
UNDERSTANDING THE SINEWAVE NEXUS PART NUMBER ...........................................................12
SINEWAVE NEXUS 380-480V, 60HZ SELECTION TABLES ........................................................... 13
SINEWAVE NEXUS 600V, 60HZ SELECTION TABLES ..................................................................15
5. HOW TO INSTALL ................................................................................................................................. 17
INSTALLATION CHECKLIST .........................................................................................................17
POWER WIRING CONNECTION ...................................................................................................19
COMMON MODE ASSEMBLY CONNECTION ................................................................................. 20
MODULAR UNIT INTERCONNECTION DIAGRAM ............................................................................22
ENCLOSED UNIT INTERCONNECTION DIAGRAM...........................................................................23
BASIC SCHEMATIC DIAGRAM .....................................................................................................24
TRANSFORMER DIAGRAM ..........................................................................................................25
COMMON MODE ASSEMBLY CONNECTION DIAGRAMS ................................................................26
TORQUE RATINGS 380-480V ....................................................................................................27
TORQUE RATINGS 600V ...........................................................................................................28
6. START-UP .............................................................................................................................................. 29
SAFETY PRECAUTIONS.............................................................................................................. 29
7. TROUBLESHOOTING............................................................................................................................ 31

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List of Figures
Figure 3-1: Output Voltage before SineWave Nexus....................................................................8
Figure 3-2: Output Voltage after SineWave Nexus.......................................................................8
Figure 3-3: Common Mode Voltage without SineWave Nexus.....................................................9
Figure 3-4: Common Mode Voltage with SineWave Nexus..........................................................9
Figure 3-5: Altitude Derating Curve ............................................................................................10
Figure 3-6: Motor Frequency Derating........................................................................................10
Figure 5-1: Modular Interconnection ...........................................................................................22
Figure 5-2: Enclosed Interconnection .........................................................................................23
Figure 5-3: Basic Schematic Diagram ........................................................................................24
Figure 5-4: Transformer Diagram ...............................................................................................25
Figure 5-5: DC Bus Connected Configuration ............................................................................26
Figure 5-6: Ground Connected Configuration.............................................................................26
List of Tables
Table 3-1: Performance Specifications .........................................................................................5
Table 3-2: Filter Efficiency + Watt Loss SineWave Nexus 380-480V, 60Hz.................................6
Table 3-3: Filter Efficiency + Watt Loss SineWave Nexus 600V, 60Hz ........................................7
Table 4-1: SineWave Nexus 380-480V Open Panel...................................................................13
Table 4-2: SineWave Nexus 380-480V Enclosed NEMA 1/2 .....................................................14
Table 4-3: SineWave Nexus 380-480V Enclosed NEMA 3R......................................................14
Table 4-4: SineWave Nexus 600V Open Panel..........................................................................15
Table 4-5: SineWave Nexus 600V Enclosed NEMA 1/2.............................................................16
Table 4-6: SineWave Nexus 600V Enclosed NEMA 3R .............................................................16
Table 5-1: Overtemperature Switch ............................................................................................18
Table 5-2: Torque Ratings 380-480V..........................................................................................27
Table 5-3: Torque Ratings 600V.................................................................................................28
Table 7-1: Troubleshooting Guide ..............................................................................................32

SineWave Nexus™ Technical Reference Manual 380V - 600V
1 Form: SWN-TRM-E February 2020 REV. 001
1. SAFETY
Warnings and Cautions
The following symbols are used in this manual:
WARNING
High Voltage Warning: warns of situations that dangerously
high voltage is involved. Failure to use proper precautions may
lead to serious injury or death.
WARNING
General Warning: warns of situations that can result in serious
injury or death if proper precautions are not used.
Caution
General Caution: identifies situations that could lead to
malfunction or possible equipment damage.

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General Safety Instructions
WARNING
High Voltage! Only a qualified electrician can carry out the electrical
installation of this filter.
High voltage is used in the operation of this filter. Use extreme caution to
avoid contact with high voltage when operating, installing or repairing this
filter.
Injury or death may result if safety precautions are not
observed.
WARNING
The opening of the branch circuit protective device may be an indication
that a fault current has been interrupted. To reduce the risk of fire or
electrical shock, current-carrying parts and other components of the filter
should be examined and replaced if damaged.
An upstream disconnect/protection device must be used as required by
the National Electrical Code (NEC) or governing authority.
Even if the upstream disconnect/protection device is open, the drive
downstream of the filter may feed back high voltage to the filter. The drive
safety instructions must be followed. Injury or death may result if safety
precautions are not observed.
The filter must be grounded with a grounding conductor connected to all
grounding terminals. Modular filters must have reactor grounded through
a 2”x2” area cleaned of paint and varnish on lower mounting bracket.
Only spare parts obtained from MTE Corporation or an authorized MTE
distributor can be used.
After removing power, allow at least five minutes to elapse and verify that
the capacitors have discharged to a safe level before contacting internal
components. Connect a DC voltmeter across the capacitor terminals and
ensure that the voltage is at a safe level.
Review the schematic prior to connecting unit in DC Bus Configuration.
Connecting the unit incorrectly could result in failure of drive and filter
components.
Caution
Loose or improperly secured connections may damage or degrade filter
performance. Visually inspect and secure all electrical connections before
power is applied to the filter.
Prior to start-up; confirm the drive operation mode is property set (Volts
per Hertz). Please consult drive manual/manufacturer to configure proper
parameters. Failure to do so may result in failure of drive or filter
components.

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2. GENERAL INFORMATION
The purpose of this manual is to properly specify, size, and install the SineWave Nexus.
For most current information, please refer to website:
http://www.mtecorp.com/nexus-sinewave-filter/
SineWave Nexus filters transform the output of Variable Frequency Drives (VFDs) to a near perfect
sinusoidal waveform for the best level of motor protection. MTE's unique design offers high
performance in both differential and common mode with smaller size and better efficiency than
traditional industry solutions.
Receipt & Repair Statement
Upon Receipt of this Filter:
The SineWave Nexus motor protection filter has been subjected to demanding factory tests before
shipment. Carefully inspect the shipping container for damage that may have occurred in transit.
Then unpack the filter and carefully inspect for any signs of damage. Save the shipping container
for future transport of the filter.
In the event of damage, please contact and file a claim with the freight carrier involved
immediately.
If the equipment is not going to be put into service upon receipt, cover and store the filter in a clean,
dry location. After storage, ensure that the equipment is dry and that no condensation or dirt has
accumulated on the internal components of the filter before applying power.
Repair/Exchange Procedure
MTE Corporation requires a Return Material Authorization Number and form before we can accept
any filters that qualify for return or repair. If problems or questions arise during installation, setup, or
operation of the filter, please contact MTE for assistance at:
Toll Free: 1-800-455-4MTE (1-800-455-4683)
International Tel: [phone]
Fax: [phone]

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Enclosures
MTE enclosures are designed to provide a degree of protection for electrical components and
prevent incidental personnel contact with the enclosed equipment. Depending on the enclosure
selected, these enclosures meet the requirements of NEMA 1/2 or NEMA 3R.
An approximate cross reference guide between NEMA, UL, CSA and IEC enclosure follows.
Type 1 NEMA / IEC IP20 Enclosure:
Are designed for indoor use and will provide protection against contact with the enclosed
equipment.
Type 2 NEMA / IEC IP20 Enclosure:
Are designed for indoor use and will provide protection against contact with the enclosed
equipment and provide a degree of protection against limited amounts of falling water and
dirt.
Type 3R NEMA / IEC IP21 Enclosure:
Are designed for outdoor use primarily to provide protection against contact with the
enclosed equipment and provide a degree of protection against falling rain sleet and
external ice formation.
Agency Approvals
UL and cUL listed to UL508 Type MX and CSA-C22.2 No 14-95
File E180243
Warranty
Three years from the date of shipment. See http://www.mtecorp.com/industry-leading-warranty/ for
details.

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3. SineWave Nexus Performance Data
Performance Specifications
Table 3-1: Performance Specifications
Service Load Condition
Conventional 3 phase motors operating in volts per Hertz
mode
Standard step-up or delta-wye transformer
Voltage 380-480V +/- 10%
600V +/- 10%
Input Voltage Wave Form PWM
Harmonic Voltage Distortion 5% maximum @4kHz
Common Mode Attenuation -20dB (>90% PWM common mode RMS voltage reduction) @
4-8kHz
Inverter Switching Frequency 2kHz – 8kHz (Optimal performance achieved @ 4kHz)
Inverter Operating Frequency 6Hz to 75Hz,
>75Hz to 120Hz with derating
Maximum Ambient
Temperature
-40C to +60C Modular Filter
-40C to +55C Enclosed Filter
-40C to +90C Storage
Insulation System Class N (200° C)
Insertion Loss (Voltage) 10% maximum @ 60Hz
Efficiency >98%
Current range 2A – 160A
Available form factors
Modular
NEMA 1/2
NEMA 3R
Altitude without derating 3,300 feet above sea level*
Maximum Motor Lead Length 15,000 feet
Relative Humidity 0% to 95% non-condensing
Current Rating
100% RMS Continuous
150% for 1 minute Intermittent
Audible Noise 75dBA at 1 meter
NOTE: Filter does not mitigate any DC bus ripple that may be present, or 3rd order
harmonics injected by the drive.
*See Figure 3-5: Altitude Derating Curve (p10)

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Filter Efficiency + Watt loss, SineWave Nexus 380-480V
Table 3-2: Filter Efficiency + Watt Loss SineWave Nexus 380-480V, 60Hz
Maximum
Output Amps
RMS/Filter Current
Rating Amps RMS
Efficiency
(%)
Typical
Power Dissipation
(Watts*)
2 98.40% 33
3
98.50%
36
5 98.60% 55
12
98.90%
102
17 98.90% 148
22
98.90%
180
27 99.00% 207
45
99.20%
296
65 99.10% 457
110
99.35%
559
130 99.30% 729
160
99.40%
760
*Based on a typical 480V, 60Hz output frequency, 2kHz carrier frequency at full load application.

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Filter Efficiency + Watt loss, SineWave Nexus 600V
Table 3-3: Filter Efficiency + Watt Loss SineWave Nexus 600V, 60Hz
Maximum
Output Amps
RMS/Filter Current
Rating Amps RMS
Efficiency
(%)
Typical
Power Dissipation
(Watts*)
5 98.50% 76
12
98.70%
157
17 98.70% 213
22
98.90%
243
27 99.00% 268
45
99.00%
458
65 99.30% 467
110
99.20%
910
130 99.30% 930
*Based on a typical 600V, 60Hz output frequency, 2kHz carrier frequency at full load application.

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Voltage Waveforms
Figure 3-1: Output Voltage before SineWave Nexus
Figure 3-2: Output Voltage after SineWave Nexus

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Common Mode Voltage Waveforms
Figure 3-3: Common Mode Voltage without SineWave Nexus
Figure 3-4: Common Mode Voltage with SineWave Nexus

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Altitude Derating
Figure 3-5: Altitude Derating Curve
Motor Frequency Derating
Figure 3-6: Motor Frequency Derating

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4. HOW TO SELECT
Selection Guide
MTE’s SineWave Nexus motor protection filters are designed to provide a sine wave output voltage
when driven from PWM inverters with switching frequencies from 2 kHz to 8 kHz. For drive
applications, these filters eliminate the problem of motor insulation failures and they also reduce
electromagnetic interference by eliminating the high dV/dt associated with inverter output wave
forms.
SineWave Nexus motor protection filters are available in Modular, NEMA 1/2, and NEMA 3R
mechanical configurations.
Please verify information below for proper selection:
Lead Length: This product is suitable for applications with motor leads up to 15,000 ft.
Contact MTE Application Engineering for possible longer applications.
Voltage: Input voltage from 380V – 600V. See Table 3-1: Performance Specifications (p5)
for specification.
Current Rating: Support for 2 Amps – 160 Amps.
Switching Frequency: Support for carrier frequency of 2kHz – 8kHz; see Table 3-1:
Performance Specifications (p5). (Optimal performance achieved @ 4kHz)
Drive Output Frequency: Support for 6Hz to 75Hz without derating, >75Hz to 120Hz with
derating. See Figure 3-6: Motor Frequency Derating (p10) for derating curve.
Temperature: Maximum ambient temperature, 60C (modular), 55C (enclosed). See Table
3-1: Performance Specifications (p5) for specification.
Altitude: 3,300 feet above sea level without derating, see Figure 3-5: Altitude Derating
Curve (p10) for derating curve.
Enclosure Type: Modular, NEMA 1/2 & NEMA 3R, see Enclosures (p4) for enclosure
descriptions.
Verify the drive output can be configured to Volts per Hz mode.
Refer to Article 430 Table 430.91 of the National Electrical code for the selection of the
appropriate enclosure Type Number for your application.

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Understanding the SineWave Nexus Part Number
SWNX _ _ _ _ X
SineWave Nexus
Type
M = Modular
G = General Purpose (NEMA 1/2)
W = Weather (NEMA 3R)
Current Rating
0002 is 2 Amps
0160 is 160 Amps
Voltage Code
D = 380-480V
E = 600V

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SineWave Nexus 380-480V, 60Hz Selection Tables
Table 4-1: SineWave Nexus 380-480V Open Panel
380V
Motor
KW
480V
Motor
HP
Filter
Amp
Rating
Part Number
App.
Wt.
(lbs.)
Open
Magnetics
(in.) (H x W x D)
3-Phase
Capacitor
(in.) (H x D)
Common Mode
Assembly (in.)
(H x W x D)
0.55 0.75 2 SWNM0002D 12 8.2 x 6.9 x 4.2 7.5 x 3.0 3.0 x 5.8 x 3.3
0.75 1.5 3 SWNM0003D 14 8.2 x 6.9 x 4.5 7.5 x 3.0 3.0 x 5.8 x 3.3
2.2 3 5 SWNM0005D 19 8.2 x 6.9 x 4.8 7.5 x 3.0 4.3 x 9.4 x 5.1
5.5 7.5 12 SWNM0012D 32 10.2 x 8.8 x 5.8 7.5 x 3.0 4.3 x 9.4 x 5.1
7.5 10 17 SWNM0017D 51 13.1 x 11.0 x 6.6 7.5 x 3.0 4.3 x 9.4 x 5.1
11 15 22 SWNM0022D 61 13.1 x 11.0 x 7.1 7.5 x 3.0 4.3 x 9.4 x 5.1
15 20 27 SWNM0027D 62 13.1 x 11.0 x 7.1 7.5 x 3.0 4.3 x 9.4 x 5.1
22 30 45 SWNM0045D 67 13.2 x 11.0 x 7.6 7.5 x 3.9 4.3 x 9.4 x 5.1
37 50 65 SWNM0065D 94 15.6 x 15.0 x 9.0 8.3 x 4.6 4.3 x 9.4 x 5.1
55 75 110 SWNM0110D 141 15.6 x 15.0 x 10.7 8.3 x 4.6 4.3 x 9.4 x 5.1
75 100 130 SWNM0130D 176 15.7 x 15.0 x 12.2 (2) 8.3 x 3.9 4.3 x 9.4 x 5.1
90 125 160 SWNM0160D 210 15.9 x 15.0 x 15.9
8.3 x 3.9
8.3 x 4.6 4.3 x 9.4 x 5.1

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SineWave Nexus 380-480V, 60Hz Selection Tables
Table 4-2: SineWave Nexus 380-480V Enclosed NEMA 1/2
380V
Motor
KW
480V
Motor
HP
Filter
Amp
Rating
Part Number
App.
Wt.
(lbs.)
NEMA 1/2
Enclosure
(in.) (H x W x D)
0.55 0.75 2 SWNG0002D 29 13.2 x 13.0 x 13.1
0.75 1.5 3 SWNG0003D 31 13.2 x 13.0 x 13.1
2.2 3 5 SWNG0005D 71 24.0 x 12.5 x 17.9
5.5 7.5 12 SWNG0012D 83 24.0 x 12.5 x 17.9
7.5 10 17 SWNG0017D 102 24.0 x 12.5 x 17.9
11 15 22 SWNG0022D 112 24.0 x 12.5 x 17.9
15 20 27 SWNG0027D 113 24.0 x 12.5 x 17.9
22 30 45 SWNG0045D 118 24.0 x 12.5 x 17.9
37 50 65 SWNG0065D 174 33.9 x 18.3 x 20.9
55 75 110 SWNG0110D 221 33.9 x 18.3 x 20.9
75 100 130 SWNG0130D 255 33.9 x 18.3 x 20.9
90 125 160 SWNG0160D 385 51.3 x 27.7 x 24.9
Table 4-3: SineWave Nexus 380-480V Enclosed NEMA 3R
380V
Motor
KW
480V
Motor
HP
Filter
Amp
Rating
Part Number
App.
Wt.
(lbs.)
NEMA 3R
Enclosure
(in.) (H x W x D)
0.55 0.75 2 SWNW0002D 71 24.0 x 12.5 x 23.0
0.75 1.5 3 SWNW0003D 73 24.0 x 12.5 x 23.0
2.2 3 5 SWNW0005D 78 24.0 x 12.5 x 23.0
5.5 7.5 12 SWNW0012D 91 24.0 x 12.5 x 23.0
7.5 10 17 SWNW0017D 110 24.0 x 12.5 x 23.0
11 15 22 SWNW0022D 120 24.0 x 12.5 x 23.0
15 20 27 SWNW0027D 121 24.0 x 12.5 x 23.0
22 30 45 SWNW0045D 126 24.0 x 12.5 x 23.0
37 50 65 SWNW0065D 185 33.9 x 18.3 x 26.0
55 75 110 SWNW0110D 232 33.9 x 18.3 x 26.0
75 100 130 SWNW0130D 266 33.9 x 18.3 x 26.0
90 125 160 SWNW0160D 398 51.3 x 27.7 x 30.0

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SineWave Nexus 600V, 60Hz Selection Tables
Table 4-4: SineWave Nexus 600V Open Panel
600V
Motor
KW
600V
Motor
HP
Filter
Amp
Rating
Part
Number
App.
Wt.
(lbs.)
Open
Magnetics
(in.) (H x W x D)
3-Phase
Capacitor
(in.) (H x D)
Common Mode
Assembly (in.)
(H x W x D)
2.2 3 5 SWNM0005E 28 10.2 x 8.8 x 5.3 8.3 x 3.0 4.3 x 9.4 x 5.1
7.5 10 12 SWNM0012E 34 10.2 x 8.8 x 5.8 8.3 x 3.0 4.3 x 9.4 x 5.1
11 15 17 SWNM0017E 65 13.2 x 11.0 x 7.1 8.3 x 3.0 4.3 x 9.4 x 5.1
15 20 22 SWNM0022E 66 13.2 x 11.0 x 7.1 8.3 x 3.0 4.3 x 9.4 x 5.1
18.5 25 27 SWNM0027E 76 13.2 x 11.0 x 7.6 8.3 x 3.0 4.3 x 9.4 x 5.1
30 40 45 SWNM0045E 99 15.7 x 15.0 x 9.1 8.3 x 3.0 4.3 x 9.4 x 5.1
45 60 65 SWNM0065E 114 15.7 x 15.0 x 9.7 8.3 x 4.0 4.3 x 9.4 x 5.1
75 100 110 SWNM0110E 178 15.7 x 15.0 x 12.3 8.3 x 4.6 4.3 x 9.4 x 5.1
90 125 130 SWNM0130E 177 15.8 x 15.0 x 12.1 8.3 x 4.6 4.3 x 9.4 x 5.1

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SineWave Nexus 600V, 60Hz Selection Tables
Table 4-5: SineWave Nexus 600V Enclosed NEMA 1/2
600V
Motor
KW
600V
Motor
HP
Filter
Amp
Rating
Part
Number
App.
Wt.
(lbs.)
NEMA 1/2
Enclosure
(in.) (H x W x D)
2.2 3 5 SWNG0005E 80 24.0 x 12.5 x 17.9
7.5 10 12 SWNG0012E 85 24.0 x 12.5 x 17.9
11 15 17 SWNG0017E 116 24.0 x 12.5 x 17.9
15 20 22 SWNG0022E 117 24.0 x 12.5 x 17.9
18.5 25 27 SWNG0027E 127 24.0 x 12.5 x 17.9
30 40 45 SWNG0045E 178 33.9 x 18.3 x 20.9
45 60 65 SWNG0065E 194 33.9 x 18.3 x 20.9
75 100 110 SWNG0110E 353 51.3 x 27.7 x 24.9
90 125 130 SWNG0130E 351 51.3 x 27.7 x 24.9
Table 4-6: SineWave Nexus 600V Enclosed NEMA 3R
600V
Motor
KW
600V
Motor
HP
Filter
Amp
Rating
Part
Number
App.
Wt.
(lbs.)
NEMA 3R
Enclosure
(in.) (H x W x D)
2.2 3 5 SWNW0005E 87 24.0 x 12.5 x 23.0
7.5 10 12 SWNW0012E 93 24.0 x 12.5 x 23.0
11 15 17 SWNW0017E 124 24.0 x 12.5 x 23.0
15 20 22 SWNW0022E 125 24.0 x 12.5 x 23.0
18.5 25 27 SWNW0027E 135 24.0 x 12.5 x 23.0
30 40 45 SWNW0045E 189 33.9 x 18.3 x 26.0
45 60 65 SWNW0065E 205 33.9 x 18.3 x 26.0
75 100 110 SWNW0110E 366 51.3 x 27.7 x 30.0
90 125 130 SWNW0130E 364 51.3 x 27.7 x 30.0