MTE SineWave Guardian SWGM0002D Product manual

SineWave GuardianTM
380V – 480V
TECHNICAL REFERENCE MANUAL
FORM: SWG-TRM-E
REL. December 2013
REV. 002
© 2013 MTE Corporation
Caution
Prior to start up; confirm the drive operation mode is properly set (Volts per
Hertz). Please consult drive manual/manufacturer to configure proper
parameters. Failure to do so may result in failure of drive or filter components.
WARNING
High Voltage! Only a qualified electrician can carry out the electrical
installation of this filter.
Quick Reference
❶Selection Guide Pages 6 – 15
❷Installation Guide Pages 16 – 22
❸Startup/Troubleshooting Pages 23 – 25
❹Reference Drawings Pages 28 - 111

SineWave Guardian Technical Reference Manual 380V - 480V
Form: SWG-TRM-E December 2013 REV. 002 1
TABLE OF CONTENT
1. WARNINGS ..................................................................................................................... 3
WARNINGS AND CAUTIONS................................................................................................... 3
GENERAL SAFETY INSTRUCTIONS......................................................................................... 4
2. INTRODUCTION.............................................................................................................. 5
RECEIPT & REPAIR STATEMENT ........................................................................................... 5
3. HOW TO SELECT ........................................................................................................... 6
SELECTION GUIDE............................................................................................................... 6
PART NUMBER CONFIGURATION........................................................................................... 7
PART NUMBER SELECTION TABLES ...................................................................................... 8
4. PRODUCT SPECIFICATIONS....................................................................................... 11
PERFORMANCE SPECIFICATIONS ........................................................................................ 11
ENCLOSURES ................................................................................................................... 12
AGENCY APPROVALS......................................................................................................... 12
WARRANTY....................................................................................................................... 12
OVER TEMPERATURE SWITCH............................................................................................ 12
5. TYPICAL PERFORMANCE DATA................................................................................ 13
VOLTAGE WAVEFORMS...................................................................................................... 13
FILTER EFFICIENCY + WATT LOSS ...................................................................................... 14
ATTITUDE DERATING ......................................................................................................... 15
MOTOR FREQUENCY DERATING ......................................................................................... 15
6. HOW TO INSTALL ........................................................................................................ 16
INSTALLATION CHECKLIST.................................................................................................. 16
MECHANICAL MOUNTING ................................................................................................... 17
MODULAR UNIT INTERCONNECTION DIAGRAM...................................................................... 18
ENCLOSED UNIT INTERCONNECTION DIAGRAM .................................................................... 19
BASIC SCHEMATIC DIAGRAM.............................................................................................. 20
ISOLATION TRANSFORMER DIAGRAM................................................................................... 21
TORQUE RATINGS............................................................................................................. 22
7. START UP ..................................................................................................................... 23
STARTUP CHECKLIST......................................................................................................... 23
8. TROUBLESHOOTING................................................................................................... 25
APPENDIX................................................................ERROR! BOOKMARK NOT DEFINED.

SineWave Guardian Technical Reference Manual 380V - 480V
Form: SWG-TRM-E December 2013 REV. 002 2
List of Figures
Figure 5-1: Output Voltage before SineWave Guardian ............................................................13
Figure 5-2: Output Voltage after SineWave Guardian ...............................................................13
Figure 5-3: Attitude Derating Curve...........................................................................................15
Figure 5-4: Motor Frequency Derating ......................................................................................15
Figure 6-1: Modular Interconnection..........................................................................................18
Figure 6-2: Enclosed Interconnection........................................................................................19
Figure 6-3: Basic Schematic Diagram.......................................................................................20
Figure 6-4: Isolation Transformer..............................................................................................21
List of Tables
Table 3-1: Modular Selection Table............................................................................................ 8
Table 3-2: Enclosed NEMA 1/2 Selection Table......................................................................... 9
Table 3-3: Enclosed NEMA 3R Selection Table........................................................................10
Table 4-1: Performance Specification .......................................................................................11
Table 4-2: Over Temperature Switch ........................................................................................12
Table 5-1: Filter Efficiency & Watt Loss.....................................................................................14
Table 6-1: Torque Rating..........................................................................................................22
Table 8-1: Troubleshooting Guide.............................................................................................25

SineWave Guardian Technical Reference Manual 380V - 480V
Form: SWG-TRM-E December 2013 REV. 002 3
1. WARNINGS
Warnings and Cautions
There are two types of warnings in this manual:
WARNING describes situations that can lead to serious faults, physical injuries, or even
death.
Caution describes situations that can lead to malfunction or possible equipment damage.
The following symbols are used in this manual.
High Voltage Warning: warns of situations that dangerously high voltage is involved.
Failure to use proper precautions may lead to serious injury or even death.
General Warning: warns of situations that can result in serious injury or death if proper
precautions are not used.
General Caution: identifies situations that could lead to malfunction or possible
equipment damage.
WARNING
WARNING describes situations that can lead to serious faults,
physical injuries, or even death.
Caution
Caution describes situations that can lead to malfunction or
possible equipment damage.
WARNING
High Voltage Warning: warns of situations that dangerously
high voltage is involved. Failure to use proper precautions may
lead to serious injury or even death.
WARNING
General Warning: warns of situations that can result in serious
injury or death if proper precautions are not used.
Caution
General Caution: identifies situations that could lead to
malfunction or possible equipment damage.

SineWave Guardian Technical Reference Manual 380V - 480V
Form: SWG-TRM-E December 2013 REV. 002 4
General Safety Instructions
WARNING
High Voltage! Only a qualified electrician can carry out the electrical
installation of this filter.
WARNING
High voltage is used in the operation of this filter. Use Extreme caution to
avoid contact with high voltage when operating, installing or repairing this
filter. Injury or death may result if safety precautions are not
observed.
WARNING
The opening of the branch circuit protective device may be an indication
that a fault current has been interrupted. To reduce the risk of fire or
electrical shock, current-carrying parts and other components of the filter
should be examined and replaced if damaged.
WARNING
An upstream disconnect/protection device must be used as required by the
National Electrical Code (NEC) or governing authority.
WARNING
Even if the upstream disconnect/protection device is open, the drive down
stream of the filter may feed back high voltage to the filter. The drive safety
instructions must be followed. Injury or death may result if safety
precautions are not observed.
WARNING
The filter must be grounded with a grounding conductor connected to all
grounding terminals. Modular filters must have reactor grounded througha
2”x2” area cleaned of paint and varnish on lower mounting bracket.
WARNING
Only spare parts obtained from MTE Corporation or an authorized MTE
distributor can be used.
WARNING
After removing power, allow at least five minutes to elapse and verify that the
capacitors have discharged to a safe level before contacting internal
components. Connect a DC voltmeter across the capacitor terminals and
ensure that the voltage is at a safe level.
Caution
Loose or improperly secured connections may damage or degrade filter
performance. Visually inspect and secure all electrical connections before
power is applied to the filter.
Caution
Prior to start up; confirm the drive operation mode is property set (Volts per
Hertz). Please consult drive manual/manufacturer to configure proper
parameters. Failure to do so may result in failure of drive or filter
components.

SineWave Guardian Technical Reference Manual 380V - 480V
Form: SWG-TRM-E December 2013 REV. 002 5
2. INTRODUCTION
The purpose of the manual is to properly specify, size, and install the SineWave Guardian.
For most current information, please refer to website
http://www.mtecorp.com/products/sinewave-guardian/
SineWave Guardian Filters transform the output of Variable Frequency Drives (VFDs) to a near
perfect sinusoidal waveform for the best level of motor protection. MTE’s unique, patent-pending
design offers high performance with smaller size and better efficiency than traditional LC Filters.
Receipt & Repair Statement
Upon Receipt of this Filter:
The SineWave Guardian motor protection filter has been subjected to demanding factory tests
before shipment. Carefully inspect the shipping container for damage that may have occurred in
transit. Then unpack the filter and carefully inspect for any signs of damage. Save the shipping
container for future transport of the filter.
In the event of damage, please contact and file a claim with the freight carrier involved
immediately.
If the equipment is not going to be put into service upon receipt, cover and store the filter in a
clean, dry location. After storage, ensure that the equipment is dry and that no condensation or
dirt has accumulated on the internal components of the filter before applying power.
Repair/Exchange Procedure
MTE Corporation requires a Return Material Authorization Number and form before we can
accept any filters that qualify for return or repair. If problems or questions arise during
installation, setup, or operation of the filter, please contact MTE for assistance at:
Toll Free: 1-800-455-4MTE (1-800-455-4683)
International Tel: [phone]
Fax: [phone]

SineWave Guardian Technical Reference Manual 380V - 480V
Form: SWG-TRM-E December 2013 REV. 002 6
3. HOW TO SELECT
Selection Guide
MTE SineWave Guardian Motor Protection Filters are designed to provide a sine wave output
voltage when driven from PWM inverters with switching frequencies from 2 kHz to 8 kHz. For
drive applications, these filters eliminate the problem of motor insulation failures and they also
reduce electromagnetic interference by eliminating the high dV/dt associated with inverter
output wave forms.
SineWave Guardian Motor Protection Filters are available in Modular, NEMA 1/2, and 3R
mechanical configurations.
For inverters feeding isolation transformers select a filter with a current rating equal to or greater
than that of the transformer primary current.
Please verify information below for proper selection:
Voltage: Input voltage from 380V – 480V. See Table 4-1 (p11) for specification.
Current Rating: Support for 2 Amps – 720 Amps. See Table 4-1 (p11) for Amp breaks.
Switching Frequency: Support for carrier frequency of 2kHz – 8kHz, see Table 4-1
(p11).
Drive Output Frequency: Support for 6Hz to 75Hz without derating, >75Hz to 120Hz
with derating. See Figure 5-4 (p15) for derating curve.
Temperature: Maximum ambient temperature, 60C (modular), 55C (enclosed). See
Table 4-1 (p11) for specification.
Altitude: 3,300 feet above sea level without derating. See Figure 5-3 (p15) for derating
curve.
Enclosure Type: Modular, NEMA 1/2 & NEMA 3R, see Enclosures (p12) for
enclosure descriptions.
Verify the drive output can be configured to Volts per Hz mode.

SineWave Guardian Technical Reference Manual 380V - 480V
Form: SWG-TRM-E December 2013 REV. 002 7
Part Number Configuration
SWG X _ _ _ _ X
SineWave Guardian
Type
M = Modular
G = General Purpose (NEMA 1/2)
W = Weather (NEMA 3R)
Current Rating
0002 is 2 Amps
0720 is 720 Amps
Voltage Frequency Code
D 380V – 480V

SineWave Guardian Technical Reference Manual 380V - 480V
Form: SWG-TRM-E December 2013 REV. 002 8
Part Number Selection Tables
Table 3-1: Modular Selection Table
380V
Motor
KW
460V
Motor
HP
Filter
Amp
Rating PartNumber App.
Wt.
(lbs.)
Open
Magnetics
(in.)
(H x W x D)
Ref.
Fig. Watts* Loss
3
-
Phase
Capacitor
(in.)(Hx D)
CapacitorPanel
(in.)(Hx W xD)
Capacitor
Ref.
Fig.
0.55 0.75 2 SWGM0002D 6 4.5x4.4x2.6 A-1(p29) 25 7.5x2.9 A-84(p112)
0.75 1.5 3 SWGM0003D 8 4.5x4.4x3.3 A-2(p30) 45 7.5x2.9 A-84(p112)
2.2 3 5 SWGM0005D 12 6.7x8.0x4.8 A-3(p31) 75 7.5x2.9 A-84(p112)
3 4 7 SWGM0007D 13 6.7x8.0x5.1 A-4(p32) 91 7.5x2.9 A-84(p112)
4 5.5 9 SWGM0009D 15 6.7x8.0x5.1 A-5(p33) 97 7.5x2.9 A-84(p112)
5.5 7.5 12 SWGM0012D 13 6.7x8.0x5.4 A-6(p34) 127 7.5x2.9 A-84(p112)
7.5 10 17 SWGM0017D 20 7.5x9.0x4.8 A-7(p35) 130 7.5x2.9 A-84(p112)
11 15 22 SWGM0022D 31 8.7x10.5x6.7 A-8(p36) 135 7.5x2.9 A-84(p112)
- 20 27 SWGM0027D 34 8.7x10.5x6.7 A-9(p37) 140 7.5x2.9 A-84(p112)
18.5 25 35 SWGM0035D 38 8.9x10.5x6.7 A-10(p38) 210 7.5x3.9 A-84(p112)
22 30 45 SWGM0045D 43 8.8x10.5x7.2 A-11(p39) 225 7.5x3.9 A-84(p112)
- 40 55 SWGM0055D 53 8.8x10.5x8.2 A-12(p40) 301 8.3x3.9 A-84(p112)
30 50 65 SWGM0065D 62 10.8x12.0x8.6 A-13(p41) 310 8.3x4.9 A-84(p112)
37 60 80 SWGM0080D 73 10.8x12.0x9.0 A-14(p42) 387 8.3x4.9 A-84(p112)
55 75 110 SWGM0110D 105 10.7x12.0x10.5 A-15(p43) 395 8.3x4.9 A-84(p112)
- 100 130 SWGM0130D 108 10.7x12.0x11.5 A-16(p44) 420 8.3x4.9 A-84(p112)
75 125 160 SWGM0160D 151 14.5x15.3x11.3 A-17(p45) 595 6.9x16.3x7.6 A-76(p104)
110 150 200 SWGM0200D 158 14.5x15.3x11.8 A-18(p46) 650 6.9x16.3x7.6 A-77(p105)
132 200 250 SWGM0250D 215 14.5x15.3x13.8 A-19(p47) 775 6.9x16.3x7.6 A-78(p106)
160 250 305 SWGM0305D 249 14.6x15.3x14.9 A-20(p48) 945 6.9x16.3x7.6 A-79(p107)
200 300 365 SWGM0365D 299 14.6x15.3x15.3 A-21(p49) 1,050 6.9x16.3x7.6 A-80(p108)
220 350 415 SWGM0415D 313 14.6x15.3x15.0 A-22(p50) 1,137 6.9x16.3x7.6 A-81(p109)
280 450 515 SWGM0515D 348 15.0x15.3x16.3 A-23(p51) 1,235 10.7x16.3x7.6 A-82(p110)
335 500 600 SWGM0600D 471 18.3x24.0x14.6 A-24(p52) 2,225 7.9x16.3x7.6 A-83(p111)
375 600 720 SWGM0720D 664 18.2x24.0x14.6 A-25(p53) 2,300 6.9x16.3x7.6
7.9x16.3x7.6 A-80(p108) A-83(p111)
*Based on 60Hz output frequency, 2kHz carrier frequency at full load.

SineWave Guardian Technical Reference Manual 380V - 480V
Form: SWG-TRM-E December 2013 REV. 002 9
Part Number Selection Tables
Table 3-2: Enclosed NEMA 1/2 Selection Table
380V
Motor
KW
460V
Motor
HP
Filter
Amp
Rating Part Number
App
.
Wt.
(lbs.) Enclosure Size
(In.) (HXWXD) Ref. Fig.
0.55 0.75 2 SWGG0002D 20 CAB-13V 13.8 x 13 x 13 A-26 (p54)
0.75 1.5 3 SWGG0003D 21 CAB-13V 13.8 x 13 x 13 A-27 (p55)
2.2 3 5 SWGG0005D 25 CAB-13V 13.8 x 13 x 13 A-28 (p56)
3 4 7 SWGG0007D 27 CAB-13V 13.8 x 13 x 13 A-29 (p57)
4 5.5 9 SWGG0009D 27 CAB-13V 13.8 x 13 x 13 A-30 (p58)
5.5 7.5 12 SWGG0012D 27 CAB-13V 13.8 x 13 x 13 A-31 (p59)
7.5 10 17 SWGG0017D 34 CAB-13V 13.8 x 13 x 13 A-32 (p60)
11 15 22 SWGG0022D 79 CAB-17V 24 x 17 x 17 A-33 (p61)
- 20 27 SWGG0027D 82 CAB-17V 24 x 17 x 17 A-34 (p62)
18.5 25 35 SWGG0035D 86 CAB-17V 24 x 17 x 17 A-35 (p63)
22 30 45 SWGG0045D 145 CAB-17V 24 x 17 x 17 A-36 (p64)
- 40 55 SWGG0055D 101 CAB-17V 24 x 17 x 17 A-37 (p65)
30 50 65 SWGG0065D 136 CAB-17AP2 34 x 17.8 x 21 A-38 (p66)
37 60 80 SWGG0080D 147 CAB-17AP2 34 x 17.8 x 21 A-39 (p67)
55 75 110 SWGG0110D 179 CAB-17AP2 34 x 17.8 x 21 A-40 (p68)
- 100 130 SWGG0130D 182 CAB-17AP2 34 x 17.8 x 21 A-41 (p69)
75 125 160 SWGG0160D 317 CAB-26AP2 51.3 x 27.7 x 25 A-42 (p70)
110 150 200 SWGG0200D 324 CAB-26AP2 51.5 x 27.7 x 25 A-43 (p71)
132 200 250 SWGG0250D 381 CAB-26AP2 51.5 x 27.7 x 25 A-44 (p72)
160 250 305 SWGG0305D 415 CAB-26AP2 51.5 x 27.7 x 25 A-45 (p73)
200 300 365 SWGG0365D 465 CAB-26AP2 51.5 x 27.7 x 25 A-46 (p74)
220 350 415 SWGG0415D 479 CAB-26AP2 51.5 x 27.7 x 25 A-47 (p75)
280 450 515 SWGG0515D 619 CAB-42AP2 87.6 x 44 x 31 A-48 (p76)
335 500 600 SWGG0600D 744 CAB-42AP2 87.6 x 44 x 31 A-49 (p77)
375 600 720 SWGG0720D 937 CAB-42AP2 87.6 x 44 x 31 A-50 (p78)