MULTIQUIP Mikasa MVC82VE Guide

OPERATION AND PARTS MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
SERIES
MODEL MVC82VE/VEW
ONE-WAY PLATE COMPACTOR
(ROBIN EX170D40103 ENGINE)
Revision #0 (02/05/09)

PAGE 2 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
PROPOSITION 65 WARNING

MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 3
NOTES

PAGE 4 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
TABLE OF CONTENTS
MVC82VE/VEW PLATE
COMPACTOR
Proposition 65 Warning ........................................... 2
Table Of Contents.................................................... 4
Parts Ordering Procedures...................................... 5
Safety Information ................................................ 6-9
Specifications ........................................................ 11
Dimensions............................................................ 12
General Information............................................... 13
Components .......................................................... 14
Basic Engine.......................................................... 15
Inspection ......................................................... 16-17
Operation.......................................................... 18-19
Maintenance..................................................... 20-22
Troubleshooting ................................................ 23-24
Explanation Of Code In Remarks Column............. 26
Suggested Spare Parts ......................................... 27
COMPONENT DRAWINGS
Nameplate And Decals..................................... 28-29
Body Assy......................................................... 30-31
Vibrator Assy .................................................... 32-33
Water Tank Assy (MVC82VEW Only)............... 34-35
ROBIN EX170D40103
DRAWINGS
Crankcase Assy. .............................................. 36-37
Crankshaft, Piston Assy.................................... 38-39
Camshaft Assy. ................................................ 40-41
Air Cleaner Assy. .............................................. 42-43
Governor Assy. ................................................. 44-45
Cooling, Starting Assy....................................... 46-47
Fuel Tank Assy.................................................. 48-49
Carburetor Assy................................................ 50-51
Flywheel Assy................................................... 52-53
Muffler Assy. ..................................................... 54-55
Cylinder Head Assy........................................... 56-57
Accessories ...................................................... 58-59
Terms And Conditions Of Sale — Parts ................ 60

PAGE 6 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.

MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 7
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
NEVERoperate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVERoperate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVERoperate this equipment under the influence of
drugs or alcohol.
ALWAYScheck the equipment for loosened threads or
bolts before starting.
DO NOTuse the equipment for any purpose other than
its intended purposes or applications.
ALWAYSclear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVERuse accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYSknow the location of the nearest
fire extinguisher.
ALWAYSknow the location of the nearest
first aid kit.
ALWAYSknow the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.

PAGE 8 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
SAFETY INFORMATION
COMPACTOR SAFETY
DANGER
NEVERoperate the equipment in an explosive
atmosphere or near combustible materials.An
explosion or fire could result causing severe
bodily harm or even death.
WARNING
NEVERdisconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION
NEVERlubricate components or attempt service on a
running machine.
NOTICE
ALWAYSkeep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
ALWAYSstore equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
ENGINE SAFETY
DANGER
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment requires an adequate
free flow of cooling air. NEVER operate this equipment
in any enclosed or narrow
area where free flow of the
air is restricted. If the air
flow is restricted it will cause
injury to people and property
and serious damage to the
equipment or engine.
WARNING
DO NOTplace hands or fingers inside engine
compartment when engine is running.
NEVERoperate the engine with heat shields or
guards removed.
Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOTremove the radiator cap while the
engine is hot. High pressure boiling water will gush out
of the radiator and severely scald any persons in the
general area of the compactor.
DO NOTremove the coolant drain plug
while the engine is hot. Hot coolant will
gush out of the coolant tank and severely
scald any persons in the general area of
the compactor.
DO NOTremove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
compactor.
CAUTION
NEVERtouch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE
NEVERrun engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filter
frequently to prevent engine malfunction.
NEVERtamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
NEVERtip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
the engine start difficult.

MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 9
SAFETY INFORMATION
FUEL SAFETY
DANGER
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
DO NOTstart the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors
can cause an explosion if ignited.
ALWAYSrefuel in a well-ventilated area, away from
sparks and open flames.
ALWAYSuse extreme caution when working with
flammable liquids.
DO NOTfill the fuel tank while the engine is running
or hot.
DO NOToverfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
NEVERuse fuel as a cleaning agent.
DO NOTsmoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
FUEL
FUEL
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
DO NOTdrop the battery. There is a possibility that the
battery will explode.
DO NOTexpose the battery to open flames,
sparks, cigarettes, etc.The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
WARNING
ALWAYSwear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYSkeep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOTcharge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYSrecharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
CAUTION
ALWAYSdisconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYSkeep battery cables in good working condition.
Repair or replace all worn cables.

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NOTES

MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 11
MVC82VE/VEW SpecificationsTable 1.
Centrifugal Force 3,080 lbf (13.7 kN)
Vibration Frequency 5600 vpm (93.3 Hz)
Traveling Speed 0 to 82 ft/min (0 to 25 m/min)
Plate Size (L x W) 22.4 x 17.7 in (570 x 450 mm)
Max. Area of Compaction 7,262 sq. ft./h (675 sq. meters/h)
Operating Weight (MVC82VE) 181 lbs. (82 kg)
Operating Weight (MVC82VEW) 198 lbs. (90 kg)
Vibrating Oil Capacity 0.15 quart (0.14 liter)
Water Tank Capacity (MVC82VEW) 11.6 quarts (11 liters)
Engine SpecificationsTable 2.
Model ROBIN EX170D40103
Type Air-cooled, 4-stroke, slant single cylinder
horizontal shaft, gasoline engine
Valve Arrangement OHC
Bore X Stroke 2.64 in. X 1.89 in.
(67 mm x 48 mm.)
Displacement 10.3 cu. in. (169 cc)
Max Power Output 4.3 HP (4.2 KW) @ 4000 R.P.M.
Fuel Tank Capacity 3.8 quarts (3.6 liters)
Fuel Gasoline
Speed Control Method Centrifugal Flyweight Type
Lube Oil Capacity 0.63 quarts (0.6 liters)
Starting Method Recoil Start
SPECIFICATIONS

PAGE 12 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
DIMENSIONS
MVC82VE/VEW DimensionsFigure 1.
DimensionsTable 3.
Reference Description Measurement
A Length (including handle) 38.2 in. (970 mm)
B Height (without handle) 22.4 in. (570 mm)
C Height (including handle) 38 in (965 mm)
D Length of Plate 22.4 in (570 mm)
E Width of Plate 17.7 in (450 mm)
C
B
E
A
D

MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 13
GENERAL INFORMATION
DEFINITION OF PLATE COMPACTOR
The Mikasa MVC82VE/VEW is a walk-behind, one-way
plate compactor designed for the compaction of sand,
mixed soils and asphalt.This plate compactor is a powerful
compacting tool capable of applying a tremendous force in
consecutive high frequency vibrations to a soil surface. Its
applications include soil compacting for road, embankments
and reservoirs as well as backfilling for gas pipelines, water
pipelines and cable installation work.
VIBRATORY PLATES
The vibratory plates produce low amplitude high frequency
vibrations, designed to compact granular soils and
asphalt.
The resulting vibrations cause forward motion.The engine
and handle are vibration-isolated from the vibrating plate.
The heavier the plate, the more compaction force it
generates.
ANTI-VIBRATION HANDLE SYSTEM (AVT)
This compactor is equipped with advanced anti-vibration
handle design that reduces vibration to the operator by up
to 50% compared to other plate compactors.
FREQUENCY/SPEED
The compactor's vibrating plate has a frequency of 5,600
vpm (vibrations per minute). The travel speed of the
compactor is approximately 82 feet/minute (25 meters/
minute).
ENGINE
The plate compactor is equipped with a Robin EX170D40103
air-cooled, 4-stroke, gasoline engine.
WATER TANK
The MVC82VEW is equippped with a removable plastic
water tank (optional for MVC82VE). The tank provides
lubrication to the base plate when compacting asphalt and
may be used for dust control in dry work environments. It
is intended only for use with water.
DO NOT FILL WITH DIESEL FUEL OR GASOLINE AS
THIS CREATES BOTH A SAFETY AND ENVIRONMENTAL
HAZARD!

PAGE 14 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
COMPONENTS
4
3
5
2
8
67
1
10
9
WATER TANK
(MVC82VEW ONLY)
MVC82VE/VEW Controls and ComponentsFigure 2.
Figure 2 shows the location of the basic controls and
components of the MVC82VE/VEW Plate Compactor. The
function of each control is described below:
Water Tank Cap (VEW Only)1. — Remove this cap to
add water to the water tank.
Fuel Tank Cap2. — Remove this cap to add fuel.
Lifting Bale3. — When lifting of the compactor is
required either by forklift, crane, etc., tie rope or chain
around this lifting point.
Handle Bar4. — When operating the compactor use this
handle bar to maneuver the compactor.
Gasoline Engine5. — This plate compactor uses a
ROBIN EX170D40103 engine. Refer to the ROBIN
owner's manual for engine information and related
topics.
Belt Cover6. — Remove this cover to gain access to the
V-belts. NEVER run the compactor without the V-belt
cover. If the V-belt cover is not installed, the possibility
exists that your hand may get caught between the V-belt
and clutch, causing serious injury and bodily harm.
Vibrating Plate7. — A flat, open plate made of durable
cast iron construction used in the compacting of soil.
Vibration Case8. — Encloses the eccentric, gears and
counter weights.
Water Shut-Off Valve (VEW only)9. — Turn this valve
downward to let water flow from the water tank to the
water tube.
Water Tank (VEW only)10. — Holds 11.6 quarts of
water (removable, no tools required). DO NOT FILL
WITH DIESEL FUEL OR GASOLINE AS THIS
CREATES BOTH A SAFETY AND ENVIRONMENTAL
HAZARD!

MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 15
BASIC ENGINE
1
2
3
4
5
6
8
7
9
10
Robin Engine ComponentsFigure 3.
The engine (Figure 3) must be checked for proper
lubrication and filled with fuel prior to operation. Refer
to the manufacturer's engine manual for instructions and
details of operation and servicing.
Fuel Filler Cap1. — Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
Throttle Lever2. — Used to adjust engine RPM speed
(lever advanced forward - SLOW, lever back toward
operator - FAST).
Engine ON/OFF Switch3. — ON position permits engine
starting, OFF position stops engine operations.
Recoil Starter (pull rope)4. — Manual-starting method.
Pull the starter grip until resistance is felt, then pull
briskly and smoothly.
Fuel Valve Lever5. — OPEN to let fuel flow, CLOSE to
stop the flow of fuel.
DANGER
Adding fuel to the tank should be done
only when the engine is stopped and has
had an opportunity to cool down. In the
event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has
been completely wiped up and the area surrounding
the engine is dry.
Choke Lever6. — Used in the starting of a cold engine,
or in cold weather conditions. The choke enriches the
fuel mixture.
Air Cleaner7. — Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on top of
air filter canister to gain access to filter element.
Spark Plug8. — Provides spark to the ignition system.
Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch).
Clean spark plug once a week.
Muffler9. — Used to reduce noise and emissions.
Fuel Tank10. — Holds unleaded gasoline. For additional
information refer to engine owner's manual.
NOTICE
Operating the engine without an air filter, with a
damaged air filter, or a filter in need of replacement
will allow dirt to enter the engine, causing rapid engine
wear.
WARNING
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running
or immediately after operating. NEVER
operate the engine with the muffler
removed.

PAGE 16 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
INSPECTION
BEFORE STARTING
Read safety instructions at the beginning of manual.1.
Clean the compactor, removing dirt and dust,2.
particularly the engine cooling air inlet, carburetor and
air cleaner.
Check the air filter for dirt and dust. If air filter is dirty,3.
replace air filter with a new one as required.
Check carburetor for external dirt and dust. Clean with4.
dry compressed air.
Check fastening nuts and bolts for tightness. Loosened5.
screws or bolts due to vibration, could lead to
unexpected accident.
ENGINE OIL CHECK
To check the engine oil level, place the pump on secure1.
level ground with the engine stopped.
Remove the filler dipstick from the engine oil filler hole2.
(Figure 4) and wipe clean.
Engine Oil Dipstick (Removal)Figure 4.
Insert and remove the dipstick without screwing it3.
into the filler neck. Check the oil level shown on the
dipstick.
If the oil level is low (Figure 5), fill to the edge of the oil4.
filler hole with the recommended oil type (Table 4).
Maximum oil capacity is 0.63 quarts (0.60 liters).
Engine Oil Dipstick (Oil Level)Figure 5.
FUEL CHECK
Remove the gasoline cap located on top of fuel tank.5.
Visually inspect to see if the fuel level is low. If fuel is6.
low, replenish with unleaded fuel.
When refueling, be sure to use a strainer for filtration.7.
DO NOT top-off fuel. Wipe up any spilled fuel
immediately!
NOTICE
The Oil Alert System will automatically stop the engine
before the engine falls below safe limits. Always be
sure to check the engine oil level prior to starting the
engine.
Oil TypeTable 4.
Season Temperature Oil Type
Summer 25° C or higher SAE 10W-30
Spring/Fall 25° C - 10° C SAE 10W-30/20
Winter 0° C SAE 10W-10
DANGER
Adding fuel to the tank should be done
only when the engine is stopped and has
had an opportunity to cool down. In the
event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has
been completely wiped up and the area surrounding
the engine is dry.

MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 17
INSPECTION
V-BELT CHECK
V-Belt HazardFigure 6.
To check the V-belt tension, remove the three bolts that1.
secure the belt cover to the frame as shown in
Figure 7.
V-Belt Cover RemovalFigure 7.
CAUTION
NEVER attempt to check the V-belt with the engine
running. Severe injury can occur if your hand (Figure 6)
gets caught between the V-belt and the clutch. Always
use safety gloves.
CLUTCH
PULLEY
VIBRATOR
PULLEY
The V-belt tension is proper if the V-belt bends 10 to2.
15 mm (Figure 8) when depressed with finger midway
between the clutch and vibration pulley shafts.
V-Belt TensionFigure 8.
A loose V-belt will decrease the power transmission3.
output causing reduced compaction and premature
wear of the belt.
If the V-belt becomes worn or loose, replace it.4.
VIBRATOR OIL CHECK
Place the plate compactor horizontally on a flat surface.1.
Make sure the compactor is level when checking the
oil in the vibrator assembly.
Check vibrator oil level by removing the oil plug2.
(vibrator oil gauge) as shown in Figure 9.The oil level
should be up to the oil plug. The vibrator holds 140 cc
(approximately 0.3 pint). If oil is required, replace using
only SAE10W-30 motor oil.
Vibrator Oil PlugFigure 9.
OIL PLUG
VIBRATOR

PAGE 18 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
OPERATION
INITIAL STARTUP
Place the fuel valve lever (Figure 10) in the "ON"1.
position.
Fuel Valve LeverFigure 10.
Place the Engine ON/OFF switch (Figure 11) in the2.
"ON" position.
Engine ON/Off SwitchFigure 11.
Place the Choke Lever (Figure 12) in the "OPEN"3.
position.
Choke LeverFigure 12.
CAUTION
DO NOT attempt to run the compactor
until the Safety and Initial Start-up sections
have been read and understood.
FUEL
LEVER
ENGINE
ON/OFF
SWITCH
ON
OFF
Nnnn
OPEN
CLOSED
CHOKE
LEVER
Place the throttle lever (Figure 13) halfway between4.
fast and slow.
Throttle LeverFigure 13.
Grasp the starter grip (Figure 14) and slowly pull it out.5.
The resistance becomes the hardest at a certain
position, corresponding the compression point. Rewind
the rope a little from that point and pull out sharply.
Starter GripFigure 14.
If the engine has started, slowly return the choke lever6.
(Figure 11) to the CLOSED position. If the engine has
not started repeat steps 1 through 5.
Before the compactor is put into operation run the7.
engine for 3-5 minutes.
Check for abnormal engine noises or fuel leaks.8.
NOTICE
The CLOSED position of the choke lever enriches the
fuel mixture for starting a COLD engine. The OPEN
position provides the correct fuel mixture for normal
operation after starting, and for restarting a warm
engine.
THROTTLE
LEVER
FAST SLOW
STARTER GRIP
CAUTION
DO NOT pull the starter rope all the way to the end.
DO NOT release the starter rope after pulling. Allow it
to rewind as soon as possible.

MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 19
OPERATION
OPERATION
Once the engine has started, move the engine throttle1.
lever quickly to the fast position.
With the throttle lever in the fast position, the engine2.
speed should be around 2,300 RPM, therefore
engaging the centrifugal clutch.
Firmly grasp the compactor's handle bar with both3.
hands. The compactor will begin moving forward.
Slowly walk behind the compactor and be on the lookout4.
for any large objects or foreign matter that might cause
damage to the compactor or bodily injury.
Compactor traveling speed may drop on soils which5.
contain clay, however there may be cases where
traveling speed drops because the compaction plate
does not leave the ground surface easily due to the
composition of the soil. To rectify this problem, do the
following:
Check the bottom plate to see if clay or equivalent•
material has been lodged in the plate mechanism. If
so, wash with water and remove.
Remember the compactor does not work as efficiently•
on clay or soils that have a high moisture content
level.
If the soil has a high moisture level, dry soil to•
appropriate moisture content level or carry out
compaction twice.
NOTICE
ALWAYS move the throttle lever quickly without
hesitation, because increasing the engine speed slowly
causes the clutch to slip.
STOPPING THE ENGINE
Place the throttle lever (Figure 13) in slow position, and1.
listen for the engine speed to decrease.
Place the Engine ON/OFF switch (Figure 11) in the2.
"OFF" position.
Place the fuel valve lever (Figure 10) in the "3. OFF"
position.
CAUTION
NEVER stop the engine suddenly while working at
high speeds.

PAGE 20 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
MAINTENANCE
INSPECTION AND MAINTENANCE TABLES
To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Tables 5 and 6.
CAUTION
Inspection and other services should always be carried
out on hard and level ground with the engine shut
down.
Machine InspectionTable 5.
Item Frequency of Inspection
Loose or Missing Screws Every 8 hours (daily)
Damaged Parts Every 8 hours (daily)
Function of Controlling
System Part Every 100 hours
Vibrator Oil Check Every 100 hours
Vibrator Oil Replacement Every 300 hours
Hydraulic Oil Check Every 100 hours
Hydraulic Oil
Replacement
After first 200 hours, then
every 1,000 hours
V-belt (clutch) Check Every 200 hours
NOTICE
These inspection intervals are for operation under
normal conditions. Adjust your inspection intervals
based on the number of hours the plate compactor
has been in use, and the type of working conditions it
is being used.
NOTICE
Fuel piping and connections should be replaced every
2 years.
DAILY SERVICE
Check for leakage of fuel or oil.1.
Check for loose screws including tightness. See Table 72.
(Tightening Torque) for retightening.
Engine CheckTable 6.
Item Frequency of Inspection
Oil or Fuel Leak Every 8 hours (daily)
Tightness of Fastening
Threads Every 8 hours (daily)
Engine Oil Check and
Replenishment
Every 8 hours (daily)
(Replenish to specified
maximum level)
Engine Oil Replacement After first 25 hours then
every 50 to 100 hours
Valve Clearance
(Check/Adjust)
After first 25 hours then
every 200 hours or every
year.
Air Filter Cleaning Every 100 hours
See separate engine manual for details on engine check.
Tightening Torque (kg cm)Table 7.
Material
Diameter
6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
4T 70 150 300 500 750 1,100 1,400 2,000
6-8T 100 250 500 800 1,300 2,000 2,700 3,800
11T 150 400 800 1,200 2,000 2,900 4,200 5,600
*100 300-
350
650-
700
* (for aluminum counterpart)
(Threads in use with this machine are all right-handed)
Material and quality of material is marked on each bolt and screw.

MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 21
Remove soil and clean the bottom of compaction3.
plate.
Check hydraulic pump, piping and hose for any leakage.4.
A loosened hydraulic hose can be a cause for leakage.
Check hydraulic hose connections with wrench applied
for tightness.
Check engine oil.5.
ENGINE OIL REPLACEMENT
Replace engine oil, in first 20 hours of operation and1.
every 100 hours afterwards.
Oil may be drained more easily when it is warm after2.
operation (For more details, see separate engine
Owner's Manual).
AIR FILTER
Remove the air cleaner cover and foam filter element1.
as shown in Figure 15.
Air FilterFigure 15.
Tap the paper filter element (Figure 15) several times on2.
a hard surface to remove dirt, or blow compressed air
[not exceeding 30 psi (207 kPa, 2.1 kgf/cm2)] through
the filter element from the air cleaner case side.
MAINTENANCE
Clean foam element in warm, soapy water or3.
nonflammable solvent. Rinse and dry thoroughly. Dip
the element in clean engine oil and completely squeeze
out the excess oil from the element before installing.
CHECKING AND REPLACING V-BELT AND CLUTCH
After 200 hours of operation, remove the upper belt cover to
check the V-belt tension.Tension is proper if the belt bends
about 10 mm when depressed strongly with finger between
shafts. Loose or worn V-belts reduce power transmission
efficiency, causing weak compaction and reducing the life
of the belt itself.
Replacing the V-belt
Remove the upper and lower belt covers. Engage an
offset wrench (13 mm) or the like to vibrator pulley (lower)
fastening bolt. Engage waste cloth or the like at midway
of V-belt on the left side and while pulling it back strongly,
rotate the offset wrench clockwise so that the V-belt will
come off.
Reinstalling the V-belt
Engage V-belt to lower vibrator pulley and push the V-belt
to left side of upper clutch. In the same manner as in
removal, rotate offset wrench clockwise so that the V-belt
goes back on.
Checking Clutch
Check the clutch simultaneously with V-belt checking.With
belt removed, visually check outer drum of the clutch for
seizure and "V" groove for wear or damage. Clean the "V"
groove as necessary. Regularly check the lining or shoe
for wear. If the shoe is worn, power transmission becomes
deficient and slipping will result.
NOTICE
Whenever the compactor's vibration becomes weak or
lost during normal operation, regardless of operation
hours, check the V-belt and clutch immediately.