Munters Gfn Instruction manual

Manual for use and maintenance

Manuale d’uso e manutenzione

Mode d’emploi et d’entretien

Manual de uso y mantenimiento

+ CE Declaration of conformity

GFn

Oil-fired air heater

Generatore d’aria calda a gasolio

Generateur d’air chaud au gasoil

Calefactores de aire caliente a gasoil

Ag/MIT/UmGB-2225-01/15 Rev. 1.2

GFn

2| © Munters AB, 2019
CONTENTS 
ENGLISH ..............................................................2 
1. CE DECLARATION................................................... 2 
1.1 Disclaimer.......................................................... 3 
1.2 Introduction........................................................ 3 
1.3 Notes.................................................................. 3 
1.4 Disposal............................................................. 3 
2. SAFETY ASPECTS................................................... 3 
2.1 Intended use...................................................... 3 
2.2 General safety instructions................................ 3 
2.3 Points to observe............................................... 4 
2.4 Residual risks .................................................... 5 
2.5 Warning signs.................................................... 5 
3. BEFORE USING ....................................................... 5 
3.1 Delivery check ................................................... 5 
3.2 Packaging and transportation............................ 5 
3.3 Structure ............................................................ 5 
3.4 Storing................................................................ 6 
4. OPERATING CONDITIONS...................................... 6 
5. INSTALLATION......................................................... 7 
5.1 Internal typical placement.................................. 7 
5.2 External typical placement................................. 8 
5.3 Connecting the exhaust pipe system ................ 8 
5.4 Connecting the electrical line ............................ 9 
5.5 Connecting the diesel (oil) line –diesel burner. 9 
5.6 Connecting the room thermostat..................... 10 
6. COMMISSIONING................................................... 11 
6.1 Start-up............................................................ 11 
6.2 Stop.................................................................. 12 
6.3 Operating mode LED....................................... 12 
6.4 Troubleshooting............................................... 13 
7. MAINTENANCE ...................................................... 13 
7.1 Maintenance schedule..................................... 13 
7.2 Cleaning........................................................... 14 
7.3 Fan and motor assembly................................. 15 
7.4 Protection mesh............................................... 15 
7.5 Combustion chamber inspection..................... 15 
7.6 Oil pump .......................................................... 15 
7.7 Fan/motor assembly........................................ 15 
7.8 Protection mesh............................................... 15 
7.9 Exhaust pipe system ....................................... 16 
8. SPARE PART LIST................................................. 16 
9. WARRANTY............................................................ 16 
ITALIAN ..............................................................16 
FRENCH .............................................................32 
SPANISH ............................................................48 
APPENDIX –APPENDICE –ANNEXE –APÉNDICE 65 
 
 
 
 
 
 
 
 
 
 
 
 
ENGLISH 
 
1. CE DECLARATION 
 CE DECLARATION OF CONFORMITY 
(complies with Subparagraph A Annex II Directive 
2006/42/EC) 
 
Munters Italy S.p.A. 
with registered offices in Strada Piani 2 –18027 
Chiusavecchia (IM) –Italy 
(Company registration nr. 00081050080) 
 
DECLARES ON ITS OWN RESPONSIBILITY THAT 
THE APPARATUS 
 
Designation 
Oil-fired air heater intended to 
provide heat inside livestock farms, 
greenhouses and other agricultural 
applications. 
Model 
GFn 
Year of 
manufacture 
2015 
 
 CONFORMS WITH THE ESSENTIAL SAFETY 
REQUIREMENTS STATED BY APPARATUS 
DIRECTIVES 2006/42/EC, 2004/108/EC, 
2006/95/EC, 2011/65/EU 
 
WITH PARTICULAR REFERENCE TO THE 
FOLLOWING PROVISIONS: 
 
EN 12100,EN 13842, EN60529, EN 61000-6-2/-4, 
EN 61000-3-2/-3, EN 60204-1, EN60335-1, 
EN60335-2-102+A1 
 
 
 
 
 
 Chiusavecchia, 8th February 2019 
 
 
Massimo Colombo 
Legal Representative 

3| © Munters AB, 2019

1.1 Disclaimer

Munters reserves the right to make alternations to

specifications, quantities, dimensions etc. for

production or other reasons, subsequent to

publication. The information contained herein has

been prepared by qualified experts within Munters.

While we believe the information is accurate and

complete, we make no warranty or representation

for any particular purposes. The information is

offered in good faith and with the understanding that

any use of the units or accessories in breach of the

directions and warnings in this document is at the

sole discretion and risk of the user.

1.2 Introduction

Congratulations on your excellent choice of

purchasing a GFn air heater.

In order to realize the full benefit from this product it

is important that it is installed, commissioned and

operated correctly. Before installation or using the

heater, this manual should be studied carefully.

The present manual contains the instructions for the

air heater models listed below. These instructions

must be strictly followed during the air heaters life

cycle including installation, use and maintenance.

This manual covers the following air heater models:

GFn85.

The present manual is integral part of the air heater,

therefore must follow the air heater in the event of

any transfer or transfer of ownership. The user must

keep all documentation in a safe place close to the

unit, for future reference.

1.3 Notes

Original instructions; date of release: 2015.

Munters cannot guarantee to inform users about the

changes or to distribute new manuals to them.

reproduced in any manner whatsoever without the

expressed written permission of Munters. The

contents of this manual are subject to change

without notice.

1.4 Disposal

Do not dispose of this product with general

household waste. This product must be disposed

according to the laws governing Waste Electrical

and Electronic Equipment. If required, contact your

local authorities for information regarding the

available disposal facilities.

2. SAFETY ASPECTS

In this manual the residual risks, hazardous

activities or necessary precautions are indicated by

common hazard symbols and signal words like

DANGER, WARNING, CAUTION and NOTE. The

user must follow the symbols in order to reduce the

possibility of personal injury or damage to the

product.

DANGER is used in this manual to indicate a

possible danger that will lead to personal injury or

death. Instruction is normally given, explanation and

possible effects if the instruction is not followed.

WARNING is used in this manual to indicate a

possible danger that could lead to personal injury or

death. Instruction is normally given, explanation and

possible effects if the instruction is not followed.

CAUTION is used in this manual to indicate a

possible danger that could lead to damage of the air

heater or other equipment.

NOTE is used to accentuate supplementary

information necessary for proper use of the air

heater.

2.1 Intended use

The GFn air heaters are intended to provide heat

inside livestock farms, greenhouses and other

agricultural applications. Depending on the

application the GFn air heaters are best suited for:

•internal permanent installation, directly in the

environment to be heated;

•external permanent installation, in the vicinity of

the environment to be heated e.g. in a separate

room.

The air heater has been engineered and designed

for the intended use described above. Any other use

can cause permanent damage to the air heater or

serious injury to the user; therefore it is not allowed

and considered misuse.

The air heater is designed to meet the safety

requirements, directives and standards listed in the

EC Declaration of Conformity. No modification of the

air heater is allowed without prior written approval of

the manufacturer.

Damage resulting from improper use, including the

non-observance of all instructions contained in this

manual as well as non-complying with the required

cleaning and maintenance instructions, will void the

warranty and the liability on behalf of the

manufacturer. The end-user assumes full

responsibility.

2.2 General safety instructions

Safe functioning is assured only if the installation,

operation and maintenance rules and guidelines are

carefully read, understood and observed. The

following points must be stressed out:

•do not use the air heater without exhaust pipe

system properly connected to the air heater. The

user must always connect the air heater to an

exhaust pipe in order to release safely in the

atmosphere the combustion fumes;

•do not reduce, modify or obstruct in any way the

air inlet and outlet;

•do not direct the hot air flow towards any fuel

supply, fuel circuit components, etc.;

4| © Munters AB, 2019

•do not use fuels, store fuel, or any flammable

vapors and liquids in the vicinity of the air heater

(minimum distance 3 m);

•do not smoke near the air heater or fuel circuit;

•the user must adopt the necessary safety

precautions in case suspect fuel leakage. The

user must clean up the fuel leakage immediately;

•use only accessories recommended by the

manufacturer.

DANGER Exhaust emissions from the burner

contain carbon monoxide. Exposure to carbon

monoxide can cause death. Do not use the machine

indoors or in an enclosed area unless the air heater

is properly connected to the exhaust piping system,

according to local and national codes.

Operator training is necessary before using the air

heater:

•read and understand the instructions contained

in the manual delivered with the air heater;

•get familiarized with the proper use of all controls

and components of the air heater;

•contact Munters in case training is necessary;

•inform the maintenance staff and operators on

the functioning manners and methods.

WARNING When using the air heater the user

must take the necessary measures for:

•not allowing improperly trained individuals to

perform any operation with the air heater;

•not allowing the use of this air heater by

individuals (including children under 18 years old)

with reduced physical, sensorial or mental

capabilities or with poor experience and

knowledge.

Periodic assessment of air heater’s condition is

necessary, therefore the user must allow the

operation of the air heater when:

•all safety devices and protection guards are in

proper place and in working condition;

•all controls and operating functions are properly

working;

•the air heater is properly installed according to the

instructions from this present manual;

•the air heater is free from excessive amounts of

dirt and dust;

•the warning labels are legible;

•proper precautions to prevent overheating of

floor, walls and ceilings which are made of

flammable materials have been taken;

•proper controls, periodic checks and adjustments

of the burner have been provided; exhaust of

harmful particles or gases into the atmosphere

falls under requirements prescribed by the laws in

force;

•the electrical system and the fuel circuit, to which

the heater is connected to, comply with the

current legislation in the local country of use. The

user must ensure proper certification or license

required by local authorities or country in which

the air heater is being installed;

•the air heaters are installed and operated

according to all national and local regulation in

force;

•the solid combustibles such as building materials,

paper or cardboard, are at a safe distance away

from the heater as recommended by the

instructions (detailed information see Chapter 5);

•the health and safety at work regulations,

standards in force for all different fields of

application are strictly followed.

WARNING When using the air heater:

•do not modify or defeat the safety devices such

as safety thermostats;

•do not allow the use of faulty fuel supply;

•do not use faulty or damaged components like

fuel pipe, electrical cords, exhaust pipe, etc.

2.3 Points to observe

The information in this manual contains suggestions

for best practice and use of the air heater, and shall

not overcome individual responsibilities or local

regulations. During use or any other operation of the

air heater it is each individual’s responsibility to

consider:

•the safety of all persons involved;

•the safety of the air heater and other property;

•the environment.

It is mandatory to perform risk assessment before

making any operation on the air heater.

WARNING Electric hazard:

•installation, adjustments, maintenance and repair

operations must only be carried out by skilled

persons with relevant technical education, training

and/or experience who are aware of the risks

involved when working with electrical equipment

that operates at high voltage and high

temperatures;

•do not open the electric box or other electrical

components. The air heater is connected to high

voltage which can cause serious injury or death;

•before performing any operation on the air heater

make sure that all electrical equipment is

disconnected from the main power supply and

secured against reconnection;

•commissioning and initial start-up of the air heater

must be performed by authorized personnel only.

WARNING Physical hazard:

•the air heater contains moving parts e.g. propeller

blade; to avoid bodily injury, the air heater must

be used with protection guard properly attached;

do not open the protection guard before the

5| © Munters AB, 2019

propeller blade and all other moving parts have

come to a full stop and the main power switch is

turned off;

•fans and other moving parts can start

automatically and without warning; do not perform

any operation before turning off the main power

supply and secured against reconnection;

•air heater components are heavy; to avoid

accidents, use only appropriate lifting equipment

adapted to the weight of the components;

•ensure proper pipe coupling is used for fuel circuit

and that is properly tighten before the supply is

turned on;

•disposal of cleaning substances, fuel or

substances that are dangerous to personal health

and/or environment must be realized according to

local and national laws and regulations.

CAUTION Property hazard:

•the air heater is not intended for use in spaces

which do or may contain volatile or airborne

combustibles, gasoline, solvents, paint thinners,

flammable dust particles, unknown chemicals,

corrosive or abrasive articles;

•service and maintenance operations must only be

performed by skilled persons with relevant

technical education, training and/or experience;

safety or functional faults may occur if the air

heater is maintained insufficiently or incorrectly

(detailed information see Chapter 7).

•do not climb on the air heater or use it as support.

2.4 Residual risks

The GFn air heaters have been designed and built

in accordance with the EC safety standards. In

order to avoid the possible hazards when using or

maintaining the air heater, necessary protective

measures have been taken by the manufacturer.

However, there is still a residual risk that all

personnel using or maintaining the air heater, must

be aware of:

•hot surfaces such as outlet or exhaust pipe can

cause injuries. Before touching, wait until

temperatures become normal or use protective

gloves and clothing. Depending on the type of

installation, the user must provide adequate

protection system or he must position the air

heater in a position higher than 2.7 m from

ground level.

2.5 Warning signs

The air heater presents adhesive warning signs

which are used to warn the user of residual risks

that can cause injury or death. The user must

ensure that all persons who work with or near the air

heater are aware of the meaning of each warning

sign (specification plate, hot surfaces, hazardous

voltage, reset).

WARNING Make sure that all labels are kept

legible. Missing or illegible labels must be replaced.

For replacement contact the manufacturer (see fig.

1).

3. BEFORE USING

Any disregard to below requirements shall

exonerate the manufacturer from any liability and

shall be considered improper use of the apparatus.

3.1 Delivery check

Upon reception, inspect the package for any

external and/or internal damage. Specify any

damage on the delivery note and send a registered

letter of complaint to the last company responsible

for transporting the package. If delivery is

incomplete in order to avoid prolonged installation

times it is recommended to contact immediately the

authorized distributor and/or Munters.

3.2 Packaging and transportation

The GFn air heaters series are delivered with

cardboard box on wooden pallets and must be

handled with care. The air heaters are fixed under

the frame directly on the wooden pallet. The

packaged air heater ensures handling by forklift or

crane and must be performed within normal

handling procedures. To ensure protection and

facilitate handling it is recommended to leave the air

heater on the wooden pallet until they reach the final

installation site.

WARNING The air heater is heavy. It is

mandatory to use only approved lifting equipment

adapted for the operation to avoid accident. Do not

lift the heater by its cylindrical housing. Only lift the

heater by the attachment points using certified lifting

equipment.

When the air heater is placed on the pallet it can be

transported using proper forklift/pallet lift. The

forklift/pallet lift must have appropriate forks to

ensure proper distribution of the weight.

WARNING All transportation and handling

operations must be performed with caution. The air

heater can fall down and cause injury and property

damage.

3.3 Structure

The GFn air heater are indirect-fired air heaters

equipped with oil (diesel) burner. The typical

structure of a GFn air heater consists of (see fig. 1):

•combustion chamber;

•fan (electric motor and propeller blade);

•electrical control box;

•burner;

•external case.

6| © Munters AB, 2019

The air heater is delivered complete, factory

assembled apart from external components listed

below. These components can be included in the

delivery, but the assembly or connection has to be

done at the installation site:

•exhaust pipe system (available only on request);

•room or remote thermostat (available only on

request);

•farm controller (available only on request).

The control panel components and features are as

in .

WARNING Use only the approved burner

components supplied by the manufacturer of the air

heater. If the burner is replaced by one that is not

approved by the manufacturer of the air heater,

even if it has similar feature then, this is considered

improper use of the machine and could cancel the

CE marking.

GFn is designed to deliver heating output: 80 kW

(detailed info see Appendix). The stated heating

output data must be interpreted as approximate and

not absolute reference, because it is subject to

possible variations due to tolerances of the

elements taken as reference and, in some cases,

modification of the burner elements without

manufacturers notice. The climatic and

environmental conditions are important as well, so

the altitude, atmospheric pressure, relative humidity

and environmental temperature might also affect

these values.

NOTE The exhaust piping system is not delivered

as standard, it is available on request.

3.4 Storing

When the air heater is not going to be installed

immediately after delivery or it has to be stored for a

long period of time then, it is important to follow

these rules and guidelines:

•store the air heater properly even when it is not

used;

•the permissible ambient temperature range for

storing is 0°C to +70°C, with maximum relative

humidity of 80%;

•place the air heater on stable horizontal and flat

surface;

•make sure the air heater are protected from

possible damage;

•store the air heater in a dry place under cover,

protected from elements of nature including dust,

frost, rain, snow and aggressive contaminants;

•in case of long term storage it is recommended to

manually rotate the fan regularly to prevent

failure;

•stack the air heater as indicated on the

packaging. At maximum 3 packaged heaters can

be stacked.

WARNING Improperly stacked air heater can

lead to crushing hazard. Use proper measures to

secure the stacked air heaters.

4. OPERATING CONDITIONS

The user shall perform the task of preparing a

suitable operating space for the heater which fulfills

the requirements of the European directives and

national regulations governing safety in the

workplace.

WARNING The GFn air heater must be installed

in areas where the entrance and access of people

younger than 14 years old is forbidden. Do not

install or operate the air heater in areas where

sulphurator devices or machines are used.

The operating conditions for the GFn air heaters

installed indoor or outdoor are:

Operating mode

Heating

Ventilation

Ambient temperature

0°C to

+40°C

0°C to

+50°C

Ambient humidity

Max 90%

Altitude above sea level

Maximum 1,000 m

NOTE When using the standard air heater at

elevations close to 1000 m, air supply adjustment

periodic monitoring and additional maintenance by

qualified technicians are necessary to assure proper

functioning and correct exhaust emissions.

Low ambient temperature cause fuels to gel or

condensate. If gelled or compensated fuels reach

the burner then, the ignition fails and/or internal

components (e.g. fuel pump, gas train) are

damaged. The user must ensure proper fuel state

for all conditions all times.

For mechanical ventilation e.g. exhaust fans, the

minimum ventilation requirement is 800 m3/h (470

cfm) for each GFn unit installed.

NOTE Exhaust fans should operate on an

appropriate cycle during the heating sequence, to

avoid high concentrations of carbon monoxide and

water vapor, especially during the cold season e.g.

to seal the poultry structure to conserve the heat,

prior to the arrival of the livestock, etc.

For natural ventilation, the minimum ventilation shall

be assured by a permanent free opening area of 0.5

m2for each GFn unit installed.

The minimum ventilation requirements may vary in

case of other heating equipment is installed in the

same structure with the GFn heaters. The

ventilation requirements should be properly

assessed before calculating the necessary natural

7| © Munters AB, 2019

or mechanical equipment in order to achieve this

ventilation.

5. INSTALLATION

CAUTION Only qualified personnel is allowed

to perform all the operations described in this

chapter.

5.1 Internal typical placement

In order to position the air heater in the proper way,

we recommend to the users to employ skilled

persons with relevant education, training and/or

experience, acquainted with the climatic

characteristics and/or cultivation methods of the

local area.

DANGER Exhaust emissions from the burner

contain carbon monoxide. Exposure to carbon

monoxide can cause death. Do not use the machine

indoors or in an enclosed area unless the air heater

is properly connected to the exhaust piping system,

according to local and national codes (see Chapter

5.3).

The following guidelines should be observed closely

for interior positioning of the air heater:

•positioning of the air heater must comply with the

safety clearances;

•positioning of the air heater must be done in

upright position.

The air heater must be located at a safe distance

form obstacles, structures, materials or other

combustible surfaces. The following safety

clearances should be applied (see fig. 5):

•3.1 m to front;

•2 m to rear;

•1.1 m to sides;

•1.1 m to top;

•1.5 m to ground.

WARNING The installer must place the heater

in such way to avoid any risk of fire. The user shall

take all precautions necessary according to the laws

of the country of use, in order to avoid overheating

of the floor, walls or ceiling –if these are made of

flammable materials.

For safety reasons, the following points must be

observed closely:

•do not place the air heater near objects that could

block or obstruct the air inlet and/or outlet;

•do not place the air heater near curtains,

tarpaulins, canvas or enclosure material that

could block the air inlet and/or outlet;

•do not place the air heater near flammable,

combustible, explosive or acid materials;

•do not keep the power cable near heat source,

sharp edges, cutting or moving parts, including

feeding and drinking system;

•do not allow the fuel pipe and/or electrical power

line to interfere with moving parts including

feeding and drinking system;

•keep the area above the air heater clear of debris

that could fall on the air heater;

•keep unauthorized personnel, children and pets

away for the air heater.

The GFn series air heaters are usually installed in

high places (minimum 1.5 m from ground), at one

end of the farm or greenhouse, and with the air

outlet typically directed towards the colder areas.

In order to install the air heater in hanging (pensile)

position, the following operations should be

performed:

•prepare proper lifting equipment adapted for the

operation;

•prepare appropriate hanging equipment (e.g.

chains, metallic cables, etc.) properly rated to

support safely the air heaters weight during and

after operation (see Appendix);

•prepare appropriate anchoring structure to

support safely the air heaters weight during and

after operation (see Appendix). If such anchoring

structure cannot be provided, the installer must

accurately prepare a supporting structure at the

desired height to support safely the air heaters

weight during and after operation. Such

supporting structure must fulfill the requirements

of the European directives and/or national

regulations governing safety in the workplace.

NOTE Ensure the proper fixing of the air heater to

the supporting structure, in order to resist vibrations.

WARNING Improperly rated hanging equipment

can lead to faulty installation. Faulty hanging

equipment and/or inappropriate anchoring structure

can cause the air heater’s fall.

•check that the hanging brackets are properly

installed;

•attach the hanging equipment to the hanging

brackets;

•lift the air heater using proper lifting equipment;

WARNING Never stand under or over the air

heater while lifting operation.

•attach properly the hanging equipment to the

anchoring structure;

•lower the heater for a short distance and make

sure the air heater will stand in upright position

(horizontal level);

•check the correct positioning and stability;

•retract the lifting equipment.

WARNING Risk of severe injury or death.

Faulty hanging equipment or anchoring structure

can lead to accidental fall of the air heater.

The fall can cause severe injury or death. Verify that

the hanging equipment and anchoring structure are

safe and stable before making any other operations.

8| © Munters AB, 2019

Loads may slip or fall if proper eye bolt assembly

and lifting procedures are not used.

5.2 External typical placement

In order to position the air heater in the proper way,

we recommend the users to employ skilled persons

with relevant education, training and/or experience,

acquainted with the climatic characteristics and/or

cultivation methods of the local area.

The following guidelines should be observed closely

when positioning the air heater externally of the

farm or greenhouse:

•placement of the air heater must comply with the

safety clearances (see fig.5);

•in case anchoring structure cannot be provided

then, placement of the air heater must be done on

a stable horizontal and flat surface;

•make sure the air heater are protected from

possible damage;

•placement of the air heater must be done under

cover, protected from elements of nature

including dust, frost, rain, snow and aggressive

contaminants;

•in case of exposure to extreme heat or frost the

installer must take the necessary precautions to

protect the air heater from possible damage.

The air heater must be located at a safe distance

form obstacles, structures, materials or other

combustible surfaces. The following safety

clearances should be applied (see fig. 5):

•1 m to front;

•2 m to rear;

•1.1 m to sides;

•1.1 m to top;

•1.5 m to ground.

For safety reasons, the following points must be

observed closely:

•do not place the air heater near objects that could

block or obstruct the air inlet;

•do not place the air heater near curtains,

tarpaulins, canvas or enclosure material that

could block the air inlet;

•do not keep the power cable near heat sources,

sharp edges, cutting or moving parts;

•do not allow the fuel pipe and/or electrical power

line to interfere with moving parts;

•keep the area above the air heater clear of debris

that could fall on the air heater;

•keep unauthorized personnel, children and pets

away for the air heater.

The external installation is usually done by placing

the air heater in a separate room of the farm or

greenhouse, and by connecting the air outlet to a

proper air duct (max 1.5 m long) which allows the air

heater to blow the hot air inside the building.

In order to operate safely and correctly the air

heater, the installer must accurately prepare proper

operating condition and supporting structure. It is

mandatory to prepare:

•proper ventilation opening in order to guarantee

the correct air flow (see Chapter 4);

•proper supporting structure (metal, concrete, etc.)

or anchoring structure in order to support the air

heaters weight during and after operation

(detailed information see Chapter 5.1);

•proper roof or ceiling in order to protect the air

heater from direct sun light and elements of

nature (snow, rain, hail, frost);

•proper insulation in order to protect the air heater

from extreme temperatures (see Chapter 4).

5.3 Connecting the exhaust pipe system

DANGER Exhaust emissions from the burner

contain carbon monoxide. Exposure to carbon

monoxide can cause death. Do not use the machine

indoors or in an enclosed area unless the air heater

is properly connected to the exhaust piping system,

according to local and national codes, and approved

by a heating engineer.

The GFn air heaters are indirect fired space

heaters, with closed combustion chamber. The

combustion fumes must be released into the

atmosphere by means of proper exhaust piping

system.

The exhaust piping system is available only on

request; it is not supplied as standard.

The following safety guidelines should be observed

closely when mounting the exhaust pipe system:

•the connection of the exhaust pipe must comply

with local and national regulations;

•the connection of the exhaust pipe must adhere

to all fire prevention regulations;

•positioning of the air heater according to Chapter

5.3 or Chapter 5.5 must be done in such manner

that the exhaust pipe system avoids excessive

bends, elbows and horizontal runs;

•mount or route the exhaust pipe in such manner

that avoids flammable materials;

•mount or route the exhaust pipe in such manner

that avoids contact with people or animals;

•when the air heater has been connected to the

exhaust pipe, this one must finish in vertical

section at least 0.6 m; sufficient draft must be

created to guarantee safe and proper functioning

of the air heater.

Burner performance and proper heating operation

depend on the exhaust pipe. Observe closely the

following guidelines:

•the exhaust pipe must avoid bends and

shortening diameters. The first 2 meters from the

heater should be free of curves or bends;

•an exhaust pipe must be connected for each air

heater. Do not connect two or more air heaters to

one exhaust pipe;

9| © Munters AB, 2019

•the exhaust pipe must be properly connected to

the air heater. Use self-tapping screws to

assemble the elements of the exhaust pipe

system in order to prevent wind from moving the

pipe;

•exhaust pipe joints must be air and water tight;

•in case the roof of the building is made of

inflammable or plastic material, an installer must

take the necessary precautions to avoid risk of

fire. It is recommended to take precautions and

use heat insulating materials;

•the installer must ensure that the top cover of the

exhaust system (hat) is properly fixed. It is

mandatory to prevent rain or snow coming into

the exhaust pipe and into the combustion

chamber;

•horizontal runs of exhaust pipe should have a rise

of 1 in 10 away from the heater;

•recommended flue chimney draft is 0.15 mbar.

NOTE When installing the Chimney kit, please refer

to fig. 12.

The short chimney with holes, delivered with the

heater, must be installed at the base of the Chimney

kit, as shown in the picture (see ref. 1).

Munters recommends to install a Chimney kit with

total length (vertical) of minimum 4 meters. In case

of installing and using the heater in locations where

high winds are frequent (> 10 km/h), it is highly

recommended to use an Anti-Wind terminal for

Chimney Kit (see ref. 2) available on request.

5.4 Connecting the electrical line

WARNING Electric shock and fire hazards. The

use of inadequate power supply or undersized

cables may lead to electric shock or fire. Electric

shock and fire may cause injury or death. Carefully

observe the following points:

•all electric equipment connections must be

performed in accordance with local regulations;

•the electric connection must be performed only by

qualified personnel;

•before using the air heater, it is mandatory to

check that it is properly connected by means of

appropriate electrical power line;

•grounding connection is mandatory and must

comply with national and local regulations;

•do not use undersized electric cables.

The GFn air heaters are designed for operation with

230V ± 5% monophase 50 Hz electrical systems

(see nameplate attached to the air heater). The air

heaters are delivered complete with all internal

wiring installed and configured by the manufacturer.

WARNING Before making any operation make

sure the air heater is turned off (see Chapter 6.2)

and main power line is not activated.

The electrical control box has a dedicated orifice

that allows the safe and correct installation of the

electrical cable (see fig. 3 and fig. 4) and it

guarantees IP55 protection class. The electrical

cable must be arranged only through the dedicated

orifice. For safety reasons note the following points:

•do not use other orifice for inserting the electrical

cable, other than the one specified by the

manufacturer;

•do not connect the electrical cable by using the

electrical box opening/window;

•do not leave the electrical box opened after

connecting the electrical cable;

•do not manufacture holes in the electrical box, for

inserting electrical cable;

•do not operate the air heater with the electrical

box opened.

In order to connect the air heater to the main power

line, the following operations must be performed:

•disassemble the 4 screws of the electrical

cassette;

•use the dedicated orifice to insert the electrical

cable inside the cassette;

•arrange the electrical cables by properly

connecting the terminals L (brown or black) –N

(blue) –T (yellow-green), see wiring diagram in

Appendix;

•check for correct polarity: L (brown or black) –N

(blue) –T (yellow-green);

•assemble everything in reverse order.

NOTE To guarantee that the electrical control box

complies with IP55 rating, make sure that the cover

is properly positioned, the cable glands are closed

and that the screws are firmly tightened.

In order to ensure proper functioning of the air

heater carefully observe the following electrical

requirements:

•the air heater must be connected to a reliable and

consistent electrical power line. Grounding is

mandatory:

•ensure appropriate electrical cables with proper

cross section for the power absorption of the air

heater (see Appendix), and the length of the

cable itself. The electric cables and additional

components needed are not supplied by the

manufacturer;

•provide isolating devices for automatic protection

against power surges and short circuits;

•provide protective switch for faulty current of the

electric power supply;

•do not allow the use of worn, damaged or cut

cables.

See the wiring diagram in Appendix for connecting

the air heater to the main power line.

5.5 Connecting the diesel (oil) line –diesel

burner

WARNING Fire and explosion hazard! Only

licensed qualified technicians can perform the

installation, connection, adjustment and testing of

10 | © Munters AB, 2019

the fuel lines. The fuel line connections and settings

must comply with the requirements of local and

national laws in force.

The GFn air heater burner and fuel pump was

calibrated by test firing for correct operation and

combustion at Munters factory. Detailed information

about factory settings see Appendix. There is no

need to make any adjustments on site (moved from

the end of the paragraph).

The following safety guidelines should be observed

closely when connecting the diesel (oil) line to the

air heater:

•the diesel (oil) connection and circuit must comply

with local and national regulations;

•the diesel (oil) connection and circuit must adhere

to all fire prevention regulations;

•it is mandatory to provide diesel (oil) fuel to the air

heater by means of diesel filter, suction pipe with

foot valve and backflow (return) pipe from

external certified fuel tank;

•the diesel piping system and fittings must have

the proper diameter designed proportional to the

length of the pipe and the fuel pressure;

•each time the air supply or fuel pump are

adjusted, the exhaust emissions values must be

properly checked;

•the oil in the supply line must not be under

pressure (maximum permissible pressure on

suction/return line 2 bar). Do not insert any

additional devices such as pumps, etc. in the fuel

supply circuit.

Before connecting the diesel (oil) line to the air

heater it is recommended to:

•clean thoroughly all fuel line pipes and fittings to

remove any residues which can compromise the

correct functioning of the burner;

•check that the local condition (distribution, nature

and fuel pressure values) of the fuel line is

compatible with the present state of the air

heaters settings (fuel type and calibration

settings);

•make sure that air inside the diesel (oil) line is

completely removed; take the necessary

precautions to prevent presence of air inside

diesel line including bleeding air from fuel line,

constant monitoring and proper maintenance of

the diesel line.

All GFn air heaters are fitted with fuel filter as

standard, and double (inflow and return) fuel supply

line. Connect the inlet pipe from the fuel line to the

3/8” inlet fitting and the return hose to the fuel line to

the 3/8’’ outlet fitting as shown (see fig. 6).

NOTE Diesel fuel filter assures that no particle that

might be present into the fuel could reach the

burner. This is vital for proper working of the burner.

Fuel filter has to be maintained by cleaning it

regularly and under no circumstance should be

removed or by-passed.

When using the air heater, make sure that diesel

filter doesn’t present leakage. The user must adopt

the necessary safety precautions in case suspect

diesel leakage. The user must clean up the fuel

leakage immediately and repair the fault that causes

the leakage.

NOTE Diesel piping, hydraulic components and

fittings are not included with the air heater package

and must be provided by the user.

WARNING Do not use the fuel line pipes as

grounding connection.

5.6 Connecting the room thermostat

WARNING Electric shock hazard. Only qualified

technician is allowed to perform all the operations

described in this chapter.

The room thermostat is an optional accessory

typically placed in the application area and allows

the user to remotely set the target temperature. The

room thermostat is not supplied with the air heater;

it is available only on request.

The GFn air heater is designed to operate only in

automatic mode with room thermostat or external

controller (farm controller).

The GFn air heaters are delivered as standard with

a 5 poles plug socket (without internal jumper), for

making the necessary electrical connection:

NOTE The air heater will start only if the thermostat

plug with internal jumper is connected or the room

thermostat or external controller (farm controller) is

connected.

•operation with external controller: make the

necessary electrical connection as indicated in

the wiring diagram below (fig. 7). Make sure the

thermostat plug supplied with the unit is properly

wired, connected and locked to the appropriate

socket on the electrical control box.

NOTE Not needed for wired room thermostats

supplied by Munters.

•operation with room thermostat: use a room

thermostat with a hysteresis of ±1°C, 230V type 4

poles and grounding socket (fig. 7/8). Place the

room thermostat plug in the appropriate location

on the electrical control box.

WARNING Carefully observe the following

points:

•all electric equipment connections must be

performed in accordance with local regulations;

•all electric equipment connections must be

performed only by qualified personnel;

•before using the air heater, it is mandatory to

check that it is properly connected to the room

thermostat;

•do not use undersized electric cables;

11 | © Munters AB, 2019

•each heater unit has to be electrically fed and

connected to a single remote thermostat or any

other remote driving controller;

•do not connect more than one heater to a single

contact;

•when the heater’s main switch is placed on 0

‘OFF’ position, the room thermostat must not

allow the startup of heater’s burner;

•when the room thermostat is not used, do not

operate the air heater by connecting and

disconnecting the main power supply.

6. COMMISSIONING

CAUTION Only qualified personnel are allowed

to perform all the operations described in this

chapter. The operator must read carefully and

understand all air heater documentation.

Observe the general guidelines when preparing the

air heater for first start up:

•make sure packaging materials are removed from

the air heater;

•check the air heater for possible damage or loose

components. If there are visible damage or loose

components do not operate the air heater;

•verify the inventory of installation items included

with the machine;

•attach components which were not attached.

Refer to Chapter 5.

NOTE Prerequisites for first start-up of the air heater

are properly installed air heater according to

instructions from Chapter 5 and main power line

connected to the air heater.

Before the start-up of the air heater check the

following items:

•check that the local conditions (distribution,

nature and fuel pressure value) of the fuel line is

compatible with the air heater settings (fuel type

and calibration setting);

•check that the main switch is on ‘OFF’ (0) position

(see Chapter 3.3);

•check that the exhaust piping system has been

properly installed (see Chapter 5.3);

•check that proper electrical supply has been

connected to the air heater. Check the voltage;

•check that the fuel line has been properly

connected (see Chapter 5.5);

•check the presence and integrity of the diesel fuel

filter (see Chapter 5.5);

•check the fuel filter (diesel burners) and

connections for fuel leakage;

•check and eliminate the presence of air inside the

fuel line (diesel burners);

•check that the thermostat’s plug socket (if

applicable) has been properly connected (see

Chapter 5.6);

•check that the room thermostat (if applicable) has

been properly installed (see Chapter 5.6).

6.1 Start-up

NOTE Observe closely the mandatory requirements

for first start-up:

•air heater properly installed air heater according

to instructions from Chapter 5;

•electrical power line connected to the air heater;

•checks before start-up are completed according

to instructions from Chapter 6.

WARNING The air heater can start

automatically without warning. Failure to complete

the checks before the start-up could cause the air

heater to malfunction.

Follow the procedure below to start the air heater in

the automatic heating mode:

•open the fuel supply valve(s) system;

•turn on the electrical supply system e.g. press the

circuit breaker on the main electrical panel;

•set the room thermostat to desired temperature (if

applicable);

•push the heaters main switch to position 1 (ON);

•push the heaters operating mode switch to

position I (heating mode). The burner will start

when the room thermostat or external controller

gives the input signal;

•the air blower starts first then, the ignition system

sparks. Fuel is ignited and flame is monitored by

the photocell.

Follow the procedure below to start the air heater in

the manual ventilation mode:

•make sure the fuel supply valve(s) system is

closed;

•turn on the electrical supply system e.g. press the

circuit breaker on the main electrical panel;

•push the heaters main switch to position 1 (ON);

•push the heaters operating mode switch to

position II (ventilation mode);

•the air blower will start.

Carefully observe the following points:

•after the initial start-up it is strongly recommended

to monitor the air heater while it is functioning to

ensure safe and efficient operation. Check the

absence of vibrations and abnormal noise, the

absence of fuel leakage from the fuel filter and

fuel line;

•check the correct rotation of the propeller blade.

The fan blade must rotate in the same direction

as the arrow indicated on the rear side of the

heaters housing;

•do not perform any operation before stopping the

air heater as described in Chapter 6.2;

•burner is designed to stop in case if it detects any

combustion deviance. In case of stop a red light

appears on burner. Before starting up again the

burner the defect which brought to the

combustion deviance has to be found and

resolved. Contact burner technical support or

customer service representative;

12 | © Munters AB, 2019

•do not repeat the startup procedure for more than

3 times if the burner doesn’t start. Repeated start-

up’s cause accumulation of fuel in the combustion

chamber which might deliver dangerous

consequence. Contact technical support or

customer service representative.

NOTE If the start-up of the air heater doesn’t follow

the sequence of events described above then, see

Chapter 6.4. Identify the cause of the malfunction

before making any operation.

6.2 Stop

Follow the procedure below to switch off the air

heater:

•push the heaters operating mode switch to

position 0 (stand-by);

•in heating mode, the burner stops but the fan

continues to operate to cool down the heater and

will stop as the internal temperature has reached

a proper level;

•in ventilation mode, the air blower will stop

rotating;

•push the heaters main switch to position 0 (OFF);

•turn off the electrical supply system e.g. press the

circuit breaker on the main electrical panel;

•close the fuel supply valve(s).

WARNING Always follow the complete

shutdown or stop of the air heater allowing the post

ventilation cycle to be completed. Lack of proper

cooling of combustion chamber may cause

excessive overheating and damage the unit.

Carefully observe the following points:

•do not remove the electrical power by

disconnecting the electrical line;

•do not remove the electrical power by pushing the

air heaters main switch to 0 ‘OFF’;

•do not remove the electrical power if the fan has

not stopped rotating. The fan stops rotating when

the combustion chamber is sufficiently cool.

6.3 Operating mode LED

The safety devices installed on the GFn air heater

are already set in the optimum way, therefore it is

extremely important not to change or modify the

internal settings.

WARNING Carefully observe the following

points:

•do not modify the settings and/or position of the

safety devices;

•do not defeat the safety devices.

The GFn air heater is equipped with the following

safety devices:

•photo cell for flame monitoring. This device

intervenes on the electrical board when the flame

is lacking or inconsistent e.g. fuel starvation,

flame extinguishing, etc;

NOTE In case of flame failure at start or electrical

line failure (black-out), the heater goes to safety

lock-out mode:

•the burner stops immediately, the air blower

completes the post-ventilation cycle and then

stops, the reset pushbutton lights up, or;

•the reset pushbutton lights up when the

electrical line is active again.

To restart the air heater:

•allow the heater to cool down and stop

•check and correct the cause(s) of flame failure.

See Chapter 6.4 for common causes of lock-

out. Call qualified personnel for assistance if

needed;

•push the burner reset pushbutton;

•repeat the start-up procedure.

•safety thermostat with manual reset and fixed

setting monitors the hot air temperature. This

device avoids the dangerous overheating of the

combustion chamber. The positioning and setting

of the safety thermostat is determined in the

factory and must not be modified. When this

safety thermostat intervenes the air heater is

blocked. If this situation occurs then, disconnect

the air heater from the mains and eliminate the

cause of the overheating;

NOTE If the air temperature exceeds the settings of

the safety thermostat:

•the burner stops immediately;

•the air blower completes the post-ventilation cycle

and then stops;

To restart the air heater in case of overheating

•allow the heater to cool down and stop;

•check and correct the cause(s) of overheating,

that may include:

•incorrect safety distances around the unit;

•restrictions or blockage of air inlets, outlets;

•too high ambient temperature;

•incorrect burner settings;

•fan failure;

•supply voltage abnormalities (e.g. voltage

drops).

•unscrew overheating thermostat RESET cap;

•push the overheating RESET button and then

Lock-out Reset button.

WARNING If the safety devices trigger

repeatedly or abnormal operation the air heater

then, disconnect the air heater from the mains and

contact qualified personnel and customer service

representative.

WARNING Do not disconnect the air heater

from the mains while it is functioning. Allow the

cooling sequence to carry on until complete,

otherwise the residual heat could damage the

components or trigger the safety thermostat.

13 | © Munters AB, 2019

6.4 Troubleshooting

Tab. 1

7. MAINTENANCE

WARNING Only qualified personnel is allowed

to perform the operations described in this chapter.

Operator or staff training is necessary before

performing any cleaning or maintenance operation

to the air heater:

•read and understand the instructions contained in

all the manuals delivered with the air heater;

•get familiarized with the proper use of all controls

and components of the air heater;

•contact Munters in case training is necessary;

•inform the maintenance staff and operators on the

cleaning and maintenance operations contained

in this chapter.

7.1 Maintenance schedule

The prerequisites for proper maintenance operation

of the air heater are:

•air heater has been stopped (see Chapter 6.2)

and disconnected from electrical line and fuel line;

•air heater is sufficiently cool if previously was

functioning;

•fan/motor assembly is completely still;

•suspended equipment or ladders to reach the air

heater; the equipment must comply with laws in

force;

•protective equipment (gloves, glasses, clothes).

WARNING After performing any operation of

Tab. 2, described in the following paragraphs,

ensure the air heater is functioning properly. Do not

use an air heater in need of repair. For additional

information contact the manufacturer.

The manufacturer cannot accept any liability for

damage resulting thereof:

•have the air heater cleaned at least once a year

by qualified maintenance personnel;

Problem

Cause

Solution

The air heater

does not start

•No power

•Incorrect voltage

•Too low room thermostat setting

•Thermostat cap/connector not

inserted

•Previous safety thermostat trip

•Previous burner lock-out

•Check power supply system

•Check voltage

•Set higher temperature

•Insert thermostat cap/connector

•Detect and remove the cause of overheating

then reset

•Detect and remove the cause of lock-out, then

reset

The burner starts,

the flame does not

ignite, the unit

locks out

•No fuel

•Incorrect fuel

•Blocked fuel line

•Blocked nozzle

•Faulty ignition system

•Faulty burner

•Fill the tank

•Check/replace

•Clean filter/hoses/pump

•Clean nozzle

•Clean electrode/replace cables

•Check/replace

The burner starts,

the flame ignites,

but the unit locks

out immediately

later

•Dirty or faulty flame sensor

•Faulty burner

•Incorrect burner settings

•Insufficient draught

•Dirty or incorrect fuel

•Dirty nozzle/incorrect nozzle size

•Clean/replace

•Check/replace

•Check/adjust

•Check installation

•Use correct fuel

•Clean/replace

The burner starts

but combustion is

not good

•Dirty or incorrect fuel

•Dirty combustion chamber/heat

exchanger

•Dirty nozzle

•Incorrect burner settings

•Use correct fuel

•Clean

•Clean/replace

•Check/adjust

14 | © Munters AB, 2019

•have the safety devices checked at least once a

year by qualified maintenance personnel;

•after cleaning and repair operations, check that all

air heaters components (inside, outside) are in

good condition. The air heater may only be

restarted if all safety devices have been properly

installed and checked.

7.2 Cleaning

Periodic cleaning is essential for proper and safe

functioning of the air heater. Depending of the

accumulation of excess soot, dust and dirt the

cleaning operation should be performed after

seasonal use (every 12 months) or at the end of

each production batch (e.g. 6 weeks).

More frequent cleaning operations may be needed

in case:

•the air inlet is obstructed by dust, dirt and

feathers;

•poor quality fuel is used;

•the air heater is functioning with very frequent on

and off heating mode.

WARNING Do not clean the air heater while it is

operating. Do not use gasoline or other types of

fuels or flammable solvents to clean the air heater.

The prerequisites for proper cleaning operation of

the air heater are:

•air heater has been stopped (see Chapter 6.2)

and disconnected from electrical line and fuel line;

•air heater is sufficiently cool if previously was

functioning;

•fan/motor assembly is completely still;

•suspended equipment or ladders to reach the air

heater; the system must comply with laws in

force;

•clean cloth and/or soft brush;

•compressed air with maximum 50 PSI/3.5 bar.

Task

Minimum Interval

Daily

before use

6 weeks after

each production

batch

Yearly

before or after

every season

Overall inspection for corrosion, cut insulation,

connections. Repair replace as necessary.



Check fuel lines for tightening, leaks, cracks, etc.



Check all electrical connections, wires and plugs



Clean the cylindrical housing and fan



Inspect fuel filter (clean or replace if necessary)



Inspect burner and air and pressure settings, adjust

if needed



Conduct a combustion analysis



Inspect and clean combustion chamber



Inspect and clean photocell



Inspect and clean burner nozzle and air passage

around burner head



Inspect, clean and adjust ignition electrodes



Inspect and clean the oil pump fuel filter



Inspect and clean air blower assembly (fan, motor)



Inspect the hanging equipment and anchoring

structure



Inspect and clean the exhaust piping system



Tab. 2

15 | © Munters AB, 2019

In order to ensure proper operation, the following

areas of the air heater should be cleaned:

•air inlet and outlet: remove dust and dirt. Make

sure the air inlet/outlet is not obstructed by dust,

dirt and debris;

•air heater’s housing and exterior: wipe clean with

cloth or soft brush;

•burner: remove dust and dirt. Make sure the air

inlet is not obstructed by dust, dirt and debris;

•fan and motor assembly: remove dust and dirt by

using cloth, soft brush or compressed air.

•piping system, connectors and couplings: wipe

clean with cloth or soft brush.

WARNING Do not use pressurized water or

liquids to clean the air heater. Do not spray water or

liquids on electrical parts or inside heater. Water

may be used to clean only the external housing.

After this operation the case must be dried.

Improper cleaning of the heater can cause personal

injury or property damage.

7.3 Fan and motor assembly

Check the internal cartridge by unscrewing filter

recipient. Wash the cartridge using diesel oil,

kerosene or gasoline only. Clean and dry thoroughly

using compressed air only. Replace O-rings if

damaged or worn. Reassemble everything properly.

7.4 Protection mesh

Stop the heater (see Chapter 6.2), disconnect from

mains and allow heater to cool down until

temperature becomes normal.

Check the combustion air shutter position, adjust if

needed as indicated in fig. 9. Failure to set the

burners air shutter position properly will result in

smoke being emitted from the exhaust chimney

during functioning.

Check the ignition electrodes and terminals by

removing the burner head from its position. Clean

the ignition tips using clean cloth. Verify proper

position as indicated in fig. 10. Replace if needed.

Check the nozzle, clean it with compressed air or a

soft, dry rag. Do not use drills or such to clean the

nozzle hole. Replace if it cannot be properly

cleaned.

Check the photoelectric cell by disconnecting it from

the holder. Using a clean dry cloth, wipe lens of

photocell. Replace if needed.

WARNING After performing cleaning, service,

maintenance and adjustment operations related to

the burner, make sure the air heater is running

properly. Do not use an air heater in need of repair.

7.5 Combustion chamber inspection

Stop the heater (see Chapter 6.2), disconnect from

mains and allow heater to cool down until

temperature becomes normal. Disassemble top rear

housing, remove the grounding, disassemble the

burner and inspect the combustion chamber through

the burner orifice. Properly check the chamber walls

and weldings. Clean from soot and carbon residue if

needed, by using vacuum cleaner. Reassemble

everything properly.

7.6 Oil pump

For filter inspection or replacement unscrew the

filter plug (V) with a 4 mm key and pull out the

cartridge filter (H). If necessary, insert a screwdriver

between filter and plug and carefully twist the filter

out. Clean the filter using clean fuel. Scrap the filter

if necessary and press a new one onto the plug.

Properly reassemble the cartridge filter and tighten it

slightly. Verify against fuel leakage.

To adjust the pressure use a 4 mm key at

adjustment screw and turn the key clockwise or

counter-clockwise to properly adjust the pressure

(see fig. 11).

NOTE Do not modify the standard oil pump

pressure setting, unless needed. In case, use

always a manometer conn. G1/8 (see fig. 11).

7.7 Fan/motor assembly

Periodic inspection, checking and maintenance of

the fan/motor assembly are essential tasks for the

proper and safe functioning of the air heater.

For air heater models equipped with axial fan, follow

the procedure below:

•stop the air heater (see Chapter 6.2)and

disconnected from electrical line and fuel line;

•wait until the air heater is sufficiently cool if

previously functioning;

•wait until fan/motor assembly is completely still;

•manually rotate the fan/motor assembly and listen

for abnormal noise (bearing); if abnormal noise is

present then, replace the electric motor;

•check the damage to the propeller or shape

alteration; if any damage or shape alteration

occurs to the propeller it is necessary to replace

it;

•reassemble the protection mesh.

NOTE Due to balancing issues, it is recommended

to replace the whole assembly propeller blade

attached directly on the hub.

WARNING After performing repair,

maintenance and adjustment operations related to

the fan/motor assembly, make sure the air heater is

running properly. Do not use an air heater in need of

repair.

7.8 Protection mesh

The fixed protection mesh placed in front of the

propeller blade is designed so that it can’t be

removed without the use of a tool. The fixing is

achieved with screws (see fig. 1). The possible

causes that may lead to maintenance of the

protection mesh:

16 | © Munters AB, 2019

•loss of screw and/or fixing element because of

vibration during normal operation;

•damage of the protection mesh, screw and/or

fixing element due to damage caused by fork lift.

NOTE If these situations occur then, it is necessary

to replace the protection mesh and/or fixing element

so that the original safety requirements are ensured.

WARNING Do not allow the use of the air

heater with the protection mesh and/or fixing

element in need of repair.

7.9 Exhaust pipe system

Periodic maintenance of the exhaust pipe system is

essential for the proper and safe function of the air

heater. The user must check that the exhaust piping

system is working properly, safely and that it

complies with the laws in force. For more

information see Chapter 5.6.

8. SPARE PART LIST

Contact the manufacturer. Use only Munters spare

parts or such that are equivalent to the original parts

in design and quality. Non-compliance will exempt

the manufacturer from all liability and will void the

warranty.

9. WARRANTY

For Warranty information please refers to "General

terms and condition of sale" available on

https://www.munters.com/globalassets/terms-and-

policies/condizioni_generali_vendita.pdf

Conditions and Limitations:

•Products and Systems involved in a warranty

claim under the "General terms and condition of

sale" must have been properly installed,

maintained and operated under competent

supervision, according to the instructions

provided by Munters;

•Malfunction or failure resulting from misuse,

abuse, negligence, alteration, accident or lack of

proper installation or maintenance shall not be

considered a defect under the Warranty.

Requests for technical assistance and spare parts

must be made directly to the manufacturer, at the

following address:

Munters Italy S.p.A

Strada Piani, 2

18027 Chiusavecchia (IM), Italy

Tel: +39 0183 52 11

Fax: +39 0183 521 333

[email protected]

ITALIAN

Manuale d’uso e manutenzione + Dichiarazione CE

di conformità

GFn - Generatore d’aria calda a gasolio

1. DICHIARAZIONE CE

DICHIARAZIONE DI CONFORMITÀ CE

(conforme al sottoparagrafo A Allegato II Direttiva

2006/42/CE)

Munters Italy S.p.A.

Con sede legale in Strada Piani 2 –18027

Chiusavecchia (IM) –Italia (N. di registrazione della

società: 00081050080)

dichiara sotto la propria responsabilità che

l’apparecchiatura:

Descrizione

Generatore d’aria calda a gasolio

destinato a riscaldare fattorie, serre e

altre applicazioni agricole.

Modello

GFn

Anno di

fabbricazione

2015

è conforme ai requisiti di sicurezza essenziali

previsti dalle direttive sulle apparecchiature

2006/42/EC, 2004/108/EC, 2006/95/EC,

2011/65/EU

con particolare riferimento alle seguenti disposizioni:

EN 12100,EN 13842, EN60529, EN 61000-6-2/-4,

EN 61000-3-2/-3, EN 60204-1, EN60335-1,

EN60335-2-102+A1

Chiusavecchia, 8Febbraio 2019

Massimo Colombo

Reppresentante legale

1.1 Disclaimer

Munters si riserva il diritto di apportare modifiche a

specifiche, quantità, dimensioni ecc. per motivi di

produzione o altro, successivamente alla

pubblicazione. Le informazioni qui contenute sono

state preparate da esperti qualificati internamente a

Munters. Pur ritenendo che le informazioni siano

accurate e complete, non rilasciamo garanzie o

dichiarazioni per scopi particolari. Le informazioni

sono offerte in buona fede, restando inteso che

l’uso delle unità o degli accessori in violazione a

direttive e segnalazioni indicate nel documento

avviene ad assoluta discrezione e rischio

dell’utente.

1.2 Introduzione

Congratulazioni per l’acquisto del generatore aria

calda GFn: la Sua è una scelta eccellente.

Al fine di ottenere il massimo vantaggio dal prodotto

è importante che sia installato, messo in funzione e

azionato correttamente. Studiare accuratamente il

manuale prima di installare o utilizzare il generatore.

Il manuale contiene le istruzioni per i modelli di

generatore aria calda elencati di seguito. Le

istruzioni devono essere strettamente osservate

durante il ciclo di vita utile dei riscaldatori inclusi

installazione, uso e manutenzione. Il manuale

riguarda i seguenti modelli di riscaldatori aria:

GFn85.

Il presente manuale costituisce parte integrante del

riscaldatore aria, che deve sempre accompagnare

in caso di trasferimento o cessione di proprietà.

L’utente deve conservare tutta la documentazione in

un luogo sicuro vicino all’unità, per futuri riferimenti.

1.3 Note

Traduzione delle istruzioni originali, data di rilascio:

2015.

Munters non può garantire di tenere informati gli

utenti in merito a modifiche né distribuire nuovi

manuali.

può essere riprodotta in qualsivoglia modo senza

l’espressa autorizzazione scritta di Munters. I

contenuti del manuale sono soggetti a modifiche

senza obbligo di notifica.

1.4 Smaltimento

Il prodotto non deve essere smaltito con i rifiuti

domestici generici, ma in base alle leggi, che

regolano lo smaltimento delle apparecchiature

elettriche ed elettroniche. Se necessario, contattare

le autorità locali in merito agli impianti di

smaltimento disponibili.

2. ASPETTI DELLA SICUREZZA

Nel manuale rischi residui, attività pericolose o

precauzioni necessarie sono indicati con i comuni

simboli di pericolo e termini di segnalazione come

PERICOLO, ATTENZIONE. AVVERTENZA e

NOTA. L’utente deve osservare i simboli, al fine di

ridurre la possibilità di lesioni personali o danni al

prodotto.

Il simbolo PERICOLO è utilizzato in questo

manuale per indicare un possibile pericolo che

provochi lesioni personali o morte. Normalmente si

indicano istruzioni, spiegazioni e i possibili effetti in

caso di mancato rispetto dell'istruzione.

Il simbolo ATTENZIONE è utilizzato nel

manuale per indicare un possibile pericolo, che

potrebbe determinare lesioni personali o mortali. Di

solito viene data indicazione delle istruzioni, con

spiegazione e possibili effetti dell’eventuale

inadempimento.

Il simbolo AVVERTENZA è utilizzato nel

manuale per indicare un possibile pericolo, che

potrebbe determinare danni al generatore aria calda

o ad altre apparecchiature.

Il simbolo NOTA è usato per sottolineare

informazioni aggiuntive, necessarie per un uso

appropriato del generatore aria calda.

2.1 Uso previsto

I riscaldatori aria GFn sono destinati a riscaldare

fattorie, serre e altre applicazioni agricole. In base

all’applicazione i riscaldatori aria GFn sono

particolarmente idonei per:

•installazione permanente all’interno, direttamente

nell’ambiente da riscaldare;

•installazione permanente all’esterno, nei pressi

dell’ambiente da riscaldare, ad es. in un vano

separato.

Il generatore aria calda è stato progettato e costruito

per l’uso descritto sopra. Qualsiasi altro uso può

causare danni permanenti al generatore o lesioni

gravi all’utente; non sono quindi consentiti usi

diversi, considerati scorretti.

Il generatore aria calda è progettato per soddisfare i

requisiti di sicurezza, le direttive e gli standard

elencati nella Dichiarazione di conformità CE. Non

sono consentite modifiche al generatore aria calda

senza previa approvazione scritta del fabbricante.

I danni derivanti da uso improprio, compresa la

mancata osservanza di tutte le istruzioni contenute

nel presente manuale così come la non conformità

alle istruzioni previste per la pulizia e la

manutenzione, renderanno nulla la garanzia e la

responsabilità del fabbricante. La piena

responsabilità sarà a carico dell’utente finale.

2.2 Istruzioni di sicurezza generali

La sicurezza del funzionamento è garantita solo se

le norme e le linee guida su installazione,

funzionamento e manutenzione sono lette

attentamente, comprese e osservate, con

particolare interesse per i seguenti punti:

•non usare il generatore aria calda senza il

complesso dei tubi di scarico correttamente

collegato al generatore. L’utente deve sempre

collegare il generatore a un tubo di scarico,

affinché i fumi della combustione siano rilasciati

nell’atmosfera in sicurezza;

•non ridurre, modificare od ostruire in alcun modo

l’ingresso o l’uscita dell’aria;

•non dirigere il flusso di aria calda verso

alimentazione di carburante, componenti del

circuito del carburante, ecc;

•non usare o stoccare carburanti o vapori e liquidi

infiammabili nelle vicinanze del generatore aria

calda (distanza minima 3 m);

•non fumare vicino al generatore o al circuito del

carburante;

•l’utente deve adottare le precauzioni di sicurezza

necessarie nel caso sospetti perdite di

carburante. L’utente deve pulire immediatamente

la perdita di carburante;

•usare solo accessori raccomandati dal

fabbricante.

PERICOLO Le emissioni di gas di scarico dal

bruciatore contengono monossido di carbonio. La

relativa esposizione può avere conseguenze

mortali. Non usare la macchina all’interno o in aree

chiuse, a meno che il generatore non sia

correttamente collegato al complesso dei tubi di

scarico, secondo i codici locali e nazionali.

L’operatore deve essere addestrato prima di usare il

generatore aria calda:

•leggere e apprendere le istruzioni contenute nel

manuale consegnato con il generatore aria;

•familiarizzare con l’uso corretto di tutti i controlli e

componenti del generatore aria calda;

•contattare Munters ove sia necessario

l’addestramento;

•informare il personale addetto alla manutenzione

e gli operatori sulle modalità e i metodi di

funzionamento.

ATTENZIONE Durante l’uso del generatore

l’utente deve adottare le misure necessarie per:

•non consentire a soggetti non adeguatamente

addestrati di eseguire operazioni con il

generatore;

•non consentire l’uso del generatore a soggetti

(compresi i minori di 18 anni) con capacità fisiche,

sensoriali o mentali ridotte o con scarsa

esperienza e conoscenza.

La valutazione periodica delle condizioni del

generatore aria calda è necessaria, per cui l’utente

deve consentire il funzionamento del generatore,

quando:

•tutti i dispositivi di sicurezza e le protezioni siano

correttamente posizionate e funzionanti;

•tutti i controlli e le funzioni operative siano

correttamente in funzione;

•il generatore aria calda sia correttamente

installato secondo le istruzioni del manuale;

•il generatore aria calda sia privo di accumuli

eccessivi di sporcizia e polvere;

•le targhette di segnalazione siano leggibili;

•siano state adottate precauzioni atte a evitare il

surriscaldamento di pavimento, pareti e soffitto,

composti di materiali infiammabili;

•siano stati previsti opportuni controlli, verifiche e

regolazioni periodiche del bruciatore; lo scarico di

particelle pericolose nell’atmosfera deve avvenire

in base ai requisiti prescritti dalle leggi in vigore;

•il sistema elettrico e il circuito del carburante ai

quali il riscaldatore è collegato devono essere

conformi alla legislazione applicata nel relativo

paese d’impiego. L’utente deve garantire

l’opportuna certificazione o licenza richieste dalle

autorità locali o dal paese, in cui il riscaldatore sia

installato;

•il sistema elettrico, a cui il generatore è collegato,

sia conforme alla legislazione applicata nel

relativo paese d’impiego;

•i riscaldatori aria siano installati e azionati

secondo tutti i regolamenti nazionali e locali in

vigore;

•i combustibili solidi come i materiali da

costruzione, carta o cartone, siano posti a

distanza di sicurezza dal generatore, come

raccomandato dalle istruzioni (per informazioni

dettagliate vedere il Capitolo 5);

•i regolamenti su salute e sicurezza nel luogo di

lavoro e gli standard in vigore per tutti i diversi

campi di applicazione siano strettamente

osservati.

ATTENZIONE Durante l’uso del generatore aria

calda:

•non modificare o manomettere i dispositivi di

sicurezza come i termostati di sicurezza;

•non consentire l’uso di alimentazioni carburante

guaste;

•non usare componenti guasti o danneggiati come

tubo del carburante, cavi elettrici, tubo di scarico,

ecc.

2.3 Punti da osservare

Le informazioni del manuale contengono

suggerimenti per utilizzare il generatore aria calda

nel modo migliore, ma non esimono da

responsabilità individuali o dal rispetto dei

regolamenti locali. Durante l’uso o altro tipo di

funzionamento del generatore è responsabilità di

ognuno considerare:

•la sicurezza di tutte le persone interessate;

•la sicurezza del generatore e delle altre proprietà;

•l’ambiente.

È imperativo eseguire valutazioni dei rischi prima di

effettuare operazioni sul generatore aria calda.

ATENZIONE Pericolo elettrico:

•le operazioni di installazione, regolazione,

manutenzione e riparazione devono essere

eseguite unicamente da personale esperto con

adeguata istruzione, formazione e/o esperienza in

campo tecnico, consapevole dei rischi che

comporta lavorare con apparecchiature elettriche,

funzionanti con tensione e temperature elevate;

•non aprire la centralina elettrica o altri componenti

elettrici. Il generatore è collegato all’alta tensione,

che può causare lesioni gravi o mortali;

•prima di eseguire operazioni sul generatore,

assicurarsi che tutte le apparecchiature elettriche

siano scollegate dall’alimentazione principale e

non possano essere ricollegate;

•messa in funzione e avviamento iniziale del

generatore devono essere eseguiti unicamente

da personale autorizzato.

ATTENZIONE Pericolo fisico:

•il generatore contiene parti mobili, ad es. le pale

dell’elica; per evitare lesioni fisiche, il generatore

deve essere usato con le protezioni

opportunamente fissate; non aprire le protezioni

prima che le pale dell’elica e tutte le altre parti

mobili non siano completamente arrestate e

l’interruttore dell’alimentazione principale sia

spento;

•ventilatori e altre parti mobili possono partire

automaticamente e senza avviso; non eseguire

operazioni prima di aver spento l’alimentazione

principale e averne impedito il ricollegamento;

•i componenti del generatore aria calda sono

pesanti; per evitare incidenti, usare solo

apparecchiature di sollevamento appropriate, in

base al peso dei componenti;

•assicurarsi che siano usati manicotti idonei al

circuito del carburante e che siano correttamente

serrati prima di inserire l’alimentazione;

•lo smaltimento di sostanze detergenti, carburante

o sostanze pericolose per la salute personale e/o

l’ambiente deve essere effettuato secondo le

leggi e i regolamenti locali e nazionali.

AVVERTENZA Rischio materiale:

•il generatore non è destinato per l’uso in spazi,

che contengano o possano contenere

combustibili volatili o aerodispersi, benzina,

solventi, diluenti per vernici, particelle di polvere

infiammabili, sostanze chimiche sconosciute,

materiali corrosivi o abrasivi;

•le operazioni di assistenza e manutenzione

devono essere eseguite solo da personale

esperto con adeguata istruzione, formazione e/o

esperienza in campo tecnico; si possono

verificare problemi di sicurezza o funzionamento,

qualora il generatore sia sottoposto a

manutenzione in modo insufficiente o scorretto

(per informazioni dettagliate vedere Capitolo 7).

•non salire sul generatore né usarlo come

supporto.

2.4 Rischi residui

I riscaldatori aria GFn sono stati progettati e costruiti

in conformità agli standard di sicurezza CE. Al fine

di evitare possibili rischi durante l’uso o la

manutenzione del generatore, sono state adottate

dal fabbricante le misure di protezione necessarie.

Tuttavia, esiste comunque un rischio residuo, di cui

tutto il personale addetto al funzionamento e alla

manutenzione deve essere consapevole che:

•le superfici molto calde come l’uscita dell’aria o il

tubo di scarico possono causare lesioni. Prima di

toccarle, attendere che le temperature siano

tornate normali o usare guanti e indumenti

protettivi. In base al tipo di installazione, l’utente

deve predisporre un sistema di protezione

adeguato o posizionare il generatore a un’altezza

superiore a 2.7 m dal livello del pavimento.

2.5 Segnali di avvertenza

Il generatore presenta segnali di avvertimento

adesivi, utilizzati per avvisare l’utente dei rischi

residui, che possono causare lesioni anche mortali.

L’utente deve assicurarsi che tutte le persone

operanti con il riscaldatore o vicino ad esso

conoscano il significato di ogni segnale di

avvertimento (targa dati, superfici calde, tensioni

pericolose, reset).

AVVERTENZA Assicurarsi che tutte le etichette

siano sempre leggibili. Le etichette mancanti o

illeggibili devono essere sostituite. Per la

sostituzione contattare il fabbricante (vedere fig. 1).

3. PRIMA DELL’USO

La mancata osservanza dei seguenti requisiti

esonera il fabbricante da qualsiasi responsabilità ed

è da considerarsi come un uso improprio

dell’apparecchiatura.

3.1 Controllo alla consegna

Al ricevimento ispezionare il pacco, per verificare

eventuali danni esterni e/o interni. Specificare i

danni nella nota di consegna e inviare una

raccomandata di reclamo all’ultima ditta

responsabile per il trasporto del pacco. Se la

consegna è incompleta, per non prolungare i tempi

di installazione, si raccomanda di contattare

immediatamente il distributore autorizzato e/o

Munters.

3.2 Imballaggio e trasporto

I generatori aria GFn di serie sono consegnati in

scatole di cartone su pallet di legno e devono

essere maneggiati con cura. I riscaldatori sono

fissati al di sotto del telaio, direttamente sul pallet di

legno. Il generatore imballato può essere

maneggiato mediante carrelli elevatori o gru,

seguendo le normali procedure previste. Per

garantire la protezione e facilitare il maneggio si

raccomanda di lasciare il generatore sul pallet di

legno, fino a quando non sia stato raggiunto il sito

d’installazione definitivo.

ATTENZIONE Il generatore aria calda è

pesante. È imperativo usare unicamente

apparecchiature di sollevamento approvate, idonee

all’operazione, per evitare incidenti. Non sollevare il

riscaldatore dal suo alloggiamento cilindrico.

Sollevare il riscaldatore solo dai punti di fissaggio

utilizzando apparecchiature di sollevamento

certificate.

Quando il generatore aria calda è collocato sul

pallet, è possibile trasportarlo usando un idoneo

carrello elevatore/sollevatore di pallet. Tali

dispositivi devono essere dotati di opportune forche,

per assicurare una corretta distribuzione del peso.

ATTENZIONE Tutte le operazioni di trasporto e

maneggio devono essere effettuate con attenzione.

Il generatore potrebbe cadere, causando lesioni e

danni materiali.

3.3 Struttura

I riscaldatori GFn sono riscaldatori ad aria con

combustion indiretta, dotati di bruciatori a petrolio

(diesel). La struttura tipica di un riscaldatore GFn

comprende (vedere fig. 1):

•camera di combustione;

•ventilatore (motore elettrico e pala dell’elica);

•centralina elettrica;

•bruciatore;

•cassa esterna.

Il generatore aria calda viene fornito completo,

assemblato in fabbrica a parte i componenti esterni

elencati di seguito. Tali componenti possono essere

inclusi nella consegna, ma il montaggio o

collegamento devono essere effettuati in loco:

•complesso dei tubi di scarico (disponibile solo su

richiesta);

•termostato ambiente o remoto (disponibile solo su

richiesta);

•farm controller [sistema di controllo per fattoria]

(disponibile solo su richiesta).

I componenti e le caratteristiche del pannello di

controllo sono indicati nelle fig. 2, 3, 4.

ATTENZIONE Usare unicamente i componenti

del bruciatore approvati, forniti dal fabbricante del

generatore. Se il bruciatore è sostituito con uno non

approvato dal fabbricante del generatore, anche se

avente caratteristiche simili, questo sarà

considerato come uso improprio della macchina,

con conseguente cancellazione del marchio CE.

Il GFn è progettato per fornire una capacità

calorifica di 80 kW (per informazioni dettagliate

vedere in Appendice). I dati sulla capacità calorifica

indicati devono essere interpretati come riferimenti

approssimativi e non assoluti, in quanto soggetti a

possibili variazioni, dovute alle tolleranze degli

elementi presi come riferimento e, in alcuni casi, a

modifiche degli elementi dei bruciatori non notificate

dal fabbricante. Le condizioni climatiche e

ambientali sono ugualmente importanti, ma anche

l’altitudine, la pressione atmosferica, l’umidità

relativa e la temperatura ambiente potrebbero

influenzare i suddetti valori.

NOTA il complesso di tubi di scarico non è fornito

come standard ma è disponibile su richiesta.

3.4 Stoccaggio

Se il generatore non deve essere installato

immediatamente dopo la consegna o deve essere

stoccato per un lungo periodo di tempo, è

importante seguire le norme e le linee guida

seguenti:

•stoccare adeguatamente il generatore quando

non sia utilizzato;

•la temperatura ambiente consentita per lo

stoccaggio è compresa tra -0°C e +70°C, con

umidità relativa massima pari all’80%;

•posizionare il generatore su una superficie

orizzontale stabile e piana;

•assicurarsi che il generatore sia protetto da

eventuali danni;

•stoccare il generatore in un luogo asciutto,

tenendolo coperto e protetto da fenomeni naturali

compresi polvere, gelo, pioggia, neve e sostanze

contaminanti aggressive;

•in caso di stoccaggio a lungo termine si

raccomanda di ruotare manualmente il ventilatore

a intervalli regolari, per evitare avarie;

•impilare il generatore come indicato

sull’imballaggio. È possibile impilare un massimo

di 3 riscaldatori imballati.

ATTENZIONE Il generatore impilato in modo

scorretto può causare pericoli di schiacciamento.

Usare misure appropriate per fissare i riscaldatori

impilati.

4. CONDIZIONI OPERATIVE

L’utente provvederà a preparare uno spazio

operativo adeguato per il generatore, che soddisfi i

requisiti delle direttive europee e dei regolamenti

nazionali in materia di sicurezza sul luogo di lavoro.

ATTENZIONE Il generatore GFn deve essere

installato in aree con ingresso e accesso vietati a

minori di 14 anni. Non installare o azionare il

generatore in aree, dove siano utilizzati dispositivi o

macchine di solforazione.

Table of contents

Languages:

Other Munters Heater manuals

Munters

Munters L01108 User manual

Munters

Munters RSL User manual

Munters

Munters JAZ 80 User manual

Munters

Munters GA55 User manual

Munters

Munters LOR 2 FE User manual

Munters

Munters HER 100 X User manual

Munters

Munters IS 40 User manual

Munters

Munters KID Manual

Munters

Munters GRY-D User manual

Munters

Munters GRY-I 40 WU Manual

Munters

Munters SIAL GRY-D Series Installation guide

Munters

Munters MIR 85 WU Manual

Munters

Munters HEL User manual

Popular Heater manuals by other brands

Dimplex

Dimplex XT12 installation instructions

Sengoku

Sengoku OR-77 owner's manual

Rotel

Rotel U7305CH Instructions for use

Schwank

Schwank X-Series Installation & owner's manual

Mistral

Mistral Metro Heat MMFH1 operating instructions

Aerian

Aerian CO2TIMER operating instructions

Sealey

Sealey EH5001 instructions

Goldair

Goldair GCV330 operating instructions

Nibe

Nibe ELK 26 Installer manual

Holmes

Holmes HCH5250 owner's guide

Olsberg

Olsberg Orayonne instruction manual

JHC

JHC Rhapsody owner's manual

RADtec

RADtec T15FS instruction manual

GÜDE

GÜDE GFW 520 Translation of the original operating instructions

PFS

PFS FP16 LE manual

Modine Manufacturing

Modine Manufacturing IPT Series Installation and service manual

Lumme

Lumme LU-708 instruction manual

Rointe

Rointe SYGMA SRI1100RADC2 instruction manual

Munters GFn Instruction manual

Popular Heater manuals by other brands