GSi TopDry 2000 Series User manual

PNEG-1264
TopDry Wiring Diagrams
Installation Manual
PNEG-1264
Date: 10-22-15

2PNEG-1264 TopDry Wiring Diagrams

Table of Contents
PNEG-1264 TopDry Wiring Diagrams 3
Contents
Chapter 1 Safety .....................................................................................................................................................5
Cautionary Symbols .............................................................................................................................. 5
Fan/Heater Installation and Operating Instructions ............................................................................... 6
Safety Precautions ................................................................................................................................ 6
Safety Sign-Off Sheet ........................................................................................................................... 8
Chapter 2 Decals ....................................................................................................................................................9
Chapter 3 Electrical Power Supply .....................................................................................................................11
Power Supply ...................................................................................................................................... 11
Transformer and Wiring Voltage Drop ................................................................................................ 11
Machine to Earth Grounding ............................................................................................................... 11
Proper Installation of Ground Rod ....................................................................................................... 11
Chapter 4 Series 2000 Master Fan/Heater Wiring (Domestic and CGA Models) ............................................12
Series 2000 Master Heater Board Input/Output .................................................................................. 12
Series 2000 Master 220V 1 PH and 220V 3 PH Internal Wiring ......................................................... 13
Series 2000 Master 460V 3 PH Internal Wiring .................................................................................. 14
Series 2000 Master External Wiring .................................................................................................... 16
Series 2000 Master Ignitor/Probe Wiring ............................................................................................ 17
Series 2000 Master 15 HP 220V 1 PH Capacitor Wiring (Baldor) ...................................................... 18
Chapter 5 Series 2000 Master Fan/Heater Wiring (European Models) ............................................................19
Series 2000 Master Heater Board Input/Output .................................................................................. 19
Series 2000 Master 380V 3 PH Internal Wiring .................................................................................. 20
Series 2000 Master 380V 3 PH External Wiring ................................................................................. 21
Series 2000 Master Ignitor/Probe Wiring ............................................................................................ 22
Chapter 6 Series 2000 Slave Fan/Heater Wiring (All Models) ..........................................................................24
Series 2000 Slave Heater Board Input/Output ................................................................................... 24
Series 2000 Slave Internal Wiring ....................................................................................................... 25
Series 2000 Slave External Wiring ...................................................................................................... 26
Series 2000 Slave Ignitor/Probe Wiring .............................................................................................. 27
Series 2000 Slave 15 HP 220V 1 PH Capacitor Wiring (Baldor) ........................................................ 28
Chapter 7 Series 2000 Batch Control Box Wiring .............................................................................................29
Series 2000 Batch Remote Display Wiring - Domestic and
CGA Units ........................................................................................................................................... 29
Series 2000 Batch Remote Display Wiring - European Units ............................................................. 30
Series 2000 Batch Economy Control Wiring - Domestic and
CGA Units ........................................................................................................................................... 31
Series 2000 Batch Economy Control Wiring - European Units ........................................................... 32
Series 2000 Autoflow Front Panel ....................................................................................................... 33
Chapter 8 Series 2000 Autoflow Control Box Wiring .......................................................................................34
Series 2000 Autoflow Input/Output Board Wiring ................................................................................ 34
Series 2000 Autoflow Terminal Strip Wiring ........................................................................................ 35
Series 2000 Autoflow Door Internal Wiring ......................................................................................... 36
Series 2000 Autoflow Door External Wiring ........................................................................................ 37
Series 2000 Autoflow Actuator ............................................................................................................ 38
Chapter 9 Series 2000 Autoflow Actuator Wiring .............................................................................................39
Series 2000 Autoflow Actuator Schematic .......................................................................................... 39
Series 2000 Autoflow Actuator Wiring ................................................................................................. 40
Series 2000 Autoflow Fill System Control Box .................................................................................... 41

Table of Contents
4PNEG-1264 TopDry Wiring Diagrams
Chapter 10 Series 2000 Autoflow Fill System Control Box Wiring ..................................................................42
0 Fill Systems, 1 Aeration Fan Internal Wiring .................................................................................. 42
0 Fill Systems, 1 Aeration Fan Door Wiring ....................................................................................... 43
1 Fill Systems, 0 Aeration Fan Internal Wiring .................................................................................. 44
1 Fill Systems, 0 Aeration Fan Door Wiring ....................................................................................... 45
1 Fill Systems, 1 Aeration Fan Internal Wiring .................................................................................. 46
1 Fill Systems, 1 Aeration Fan Door Wiring ....................................................................................... 47
2 Fill Systems, 0 Aeration Fan Internal Wiring .................................................................................. 48
2 Fill Systems, 0 Aeration Fan Door Wiring ....................................................................................... 49
2 Fill Systems, 1 Aeration Fan Internal Wiring .................................................................................. 50
2 Fill Systems, 1 Aeration Fan Door Wiring ....................................................................................... 51
Chapter 11 Warranty ............................................................................................................................................53

PNEG-1264 TopDry Wiring Diagrams 5
1. Safety
Cautionary Symbols
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
DANGER
WARNING
CAUTION
CAUTION
This symbol indicates an imminently hazardous situation
which, if not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation
which, if not avoided, may result in serious injury or death.
This symbol indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
This symbol indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
Personnel operating or working around electric fans should read this manual. This
manual must be delivered with the equipment to its owner. Failure to read this manual
and its safety instructions is a misuse of the equipment.
WARNING! BE ALERT!

1. Safety
6PNEG-1264 TopDry Wiring Diagrams
Fan/Heater Installation and Operating Instructions
Thank you for choosing a TopDry Series 2000 unit. It is designed to give excellent performance and
service for many years.
This manual describes the wiring for all standard production TopDry Series 2000 single fan, multi-fan and
2000 Series Heater Control units. Different models are available for liquid propane or natural gas fuel
supply, with either 1 phase 230 volt, or 3 phase 208, 220, 380, 460 or 575 volt electrical power.
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations tothe equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
Safety Precautions
READ THESE INSTRUCTIONS BEFORE OPERATION AND SERVICE
SAVE FOR FUTURE REFERENCE
1. Read and understand the operating manual before trying to operate the dryer.
2. PowersupplyshouldbeOFFforserviceofelectricalcomponents.UseCAUTIONin checkingvoltage
or other procedures requiring power to be ON.
3. Checkfor gasleaksat all gaspipeconnections.If any leaks are detected, DO NOT operate the dryer.
Shut down and repair before further operation.
4. NEVER attempt to operate the dryer by jumping or otherwise bypassing any safety devices
on the unit.
5. Set pressure regulator to avoid excessive gas pressure applied to burner during ignition and when
burner is in operation. DO NOT exceed maximum recommended drying temperature.
6. Keep the dryer clean. DO NOT allow fine material to accumulate in the plenum or drying chamber.
7. Use CAUTION in working around high speed fans, gas burners, augers and auxiliary conveyors
which can START AUTOMATICALLY.
8. DO NOT operate in any area where combustible material will be drawn into the fan.
9. BEFORE attempting to remove and reinstall any propeller, make certain to read the recommended
procedure listed within the servicing section of the manual.
10. Clean grain is easier to dry. Fine material increases resistance to airflow and requires removal of
extra moisture.
This product is intended for the use of grain handling only. Any other use is considered a misuse
of the product.
Some edges of the product components can be sharp. It is recommended that each component of
this product be examined to determine if there are any safety considerations to be taken. Any and
all necessary personal protective equipment should be worn at all times when handling,
assembling, installing and operation of the product and/or components.
Guards are removed for illustration purpose only. All guards must be in place
before/during operation.

1. Safety
PNEG-1264 TopDry Wiring Diagrams 7
Use Caution in the Operation of this Equipment
This dryer is designed and manufactured with operator safety in mind. However, the very nature of a grain
dryer having a gas burner, high voltage electrical equipment and high speed rotating parts, presents
hazards to personnel which can not be completely safeguarded against without interfering with the
efficient operation of the dryer and reasonable access to its components.
Use extreme caution in working around high speed fans, gas-fired heaters, augers and auxiliary
conveyors, which may start without warning when the dryer is operating on automatic control.
Continued safe, dependable operation of automatic equipment depends, to a great degree, upon
the owner. For a safe and dependable drying system, follow the recommendations within this manual,
and make it a practice to regularly inspect the unit for any developing problems or unsafe conditions.
Take special note of the Safety Precautions on Page 6 before attempting to operate the dryer.
CAUTION
Keep the dryer clean. Do not allow fine material to accumulate in the plenum
chamber or surrounding the outside of the dryer.

1. Safety
8PNEG-1264 TopDry Wiring Diagrams
Safety Sign-Off Sheet
As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and
safety procedures for this auger. This sign-off sheet is provided for your convenience and personal record
keeping. All unqualified persons are to stay out of the work area at all times. It is strongly recommended that
another qualified person who knows the shut down procedure be in the area in the event of an emergency.
Date Employee Name Supervisor Name

PNEG-1264 TopDry Wiring Diagrams 9
2. Decals
Roof Damage Warning and Disclaimer
The manufacturer does not warrant any roof damage caused by excessive vacuum or internal
pressure from fansor other air moving systems. Adequate ventilationand/or “makeup air”devices
should be provided for all powered air handling systems. The manufacturer does not recommend
the use of downward flow systems (suction). Severe roof damage can result from any blockage of
air passages. Running fans during high humidity/cold weather conditions can cause air exhaust
or intake ports to freeze.
Excessive vacuum (or pressure) may
damage roof. Use positive aeration
system. Make sure all roof vents are
open and unobstructed. Start roof
fans when supply fans are started.
Do not operate when conditions exist
that may cause roof vent icing.
DC-969
CAUTION
GSI Group, Inc. 217-226-4421

2. Decals
10 PNEG-1264 TopDry Wiring Diagrams
The GSI Group recommends contacting the local power company, and having a representative survey the
installation so the wiring is compatible with their system and adequate power is supplied to the unit.
Safety decals should be read and understood by all people in the grain handling area. The rotating blade,
fire warning decals and voltage danger decal must be displayed on the fan can. The decal DC-973 given
below should be present on the inside bin door cover of the 2 ring door, 24" porthole door cover and the
roof manway cover.
If a decal is damaged or is missing contact:
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: [phone]
A free replacement will be sent to you.
DC-1225
Stay clear of rotating
blade. Blade could start
automatically. Can cause
serious injury. Disconnect
power before servicing.
DC-1225 GSI Group 217-226-4421
WARNING
DANGERDANGER
DC-1224
High voltage.
Will cause serious
injury or death.
Lockout power
before servicing.
Flame and pressure beyond
door. Do not operate with
service door removed. Keep
head and hands clear. Can
cause serious injury.
DC-1227
WARNING
GSI Group 217-226-4421
Automatic equipment can
start at any time. Do not
enter until fuel is shut off
and electrical power is
locked in off position.
Failure to do so will result
in serious injury or death.
DC-973
DANGERDANGER
GSI Group 217-226-4421