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  9. Murata ZRB15XR61A475KE01 Series User manual

Murata ZRB15XR61A475KE01 Series User manual

ZRB15XR61A475KE01_ (0402, X5R:EIA, 4.7uF, DC10V)
_: packaging code Reference Sheet
1.Scope
  
2.MURATA Part NO. System
(Ex.)
3. Type & Dimensions
(Unit:mm)
4.Rated value
5.Package
Product specifications in this catalog are as of Jun.8,2016,and are subject to change or obsolescence without notice.
Please consult the approval sheet before ordering.
Please read rating and !Cautions first.
(3) Temperature Characteristics
(Public STD Code):X5R(EIA)
g
0.1 to 0.4
(5) Nominal
Capacitance
mark
(4)
Rated
Voltage
Packaging Unit
DC 10 V
Temp. Range
(Ref.Temp.)
(8) Packaging
-15 to 15 %
-55 to 85 °C
(25 °C)
Only Reflow Soldering
0.3 min.
(1)-1 L
1.0±0.15
(1)-2 W
0.5±0.15
This product specification is applied to Chip Monolithic Ceramic Capacitor on Interposer used for General Electronic equipment.
This product is applied for Only Reflow Soldering.
(2) T
e
Chip Monolithic Ceramic Capacitor on Interposer for General
Specifications and Test
Methods
(Operating
Temp. Range)
Temp. coeff
or Cap. Change
±10 %
(6)
Capacitance
Tolerance
4.7 uF
0.65±0.15
-55 to 85 °C
D
f180mm Reel
PAPER W8P2
8000 pcs./Reel
J
f330mm Reel
PAPER W8P2
30000 pcs./Reel
(1)L/W
Dimensions
(2)T
Dimensions
(3)Temperature
Characteristics
(4)Rated
Voltage
(5)Nominal
Capacitance
(6)Capacitance
Tolerance
(8)Packaging Code

Code
ZRB 15 XR6 1A 475 K E01 D
ZRB15XR61A475KE01-01 1
No Item Test Method
1 Operating R6 : -55°C to 85°C Standard Temperature : 25°C
Temperature Range R7 : -55°C to 125°C
C8 : -55°C to 105°C
D7 : -55°C to 125°C
2 Rated Voltage See the previous pages. The rated voltage is defined as the maximum voltage which may be
applied continuously to the capacitor.
When AC voltage is superimposed on DC voltage, VP-P or VO-P,
whichever is larger, should be maintained within the rated voltage range.
3 Appearance No defects or abnormalities. Visual inspection.
4 Dimension Within the specified dimensions. Using calipers.
5 Dielectric Strength No defects or abnormalities. No failure should be observed when 250% of the rated voltage is
applied between the terminations for 1 to 5 seconds, provided the
charge/discharge current is less than 50mA.
6 Insulation
∙F The insulation resistance should be measured with a DC voltage not
Resistance exceeding the rated voltage at Standard Temperature and 75%RH max.
and within 1 minutes of charging, provided the charge/discharge current
is less than 50mA.
7 Capacitance Within the specified tolerance. The capacitance / D.F. should be measured at Standard Temperature
at the frequency and voltage shown in the table.
8 Dissipation Factor R6,R7,C8,D7 : 0.1 max.
(D.F.)
【7.Capacitance】
Perform a heat treatment at 150+0/-10℃for one hour and then set for
24±2 hour at room temperature. Perform the initial measurement.
To apply the test voltge through the Interposer board termination.
9Capacitance No bias R6 : Within ±15% (-55°C to +85°C) The capacitance change should be measured after 5min. at each
Temperature R7 : Withn ±15% (-55°C to +125°C) specified temp. stage.
Characteristics C8 : Within ±22% (-55°C to +105°C) In case of applying voltage, the capacitance change should be
D7 : Within +22%,-33% (-55°C to +125°C) measured after 1 more min. with applying voltage in equilibration
of each temp. stage.
· Measurement Voltage
  ZRB15X R6 1A 475 only : 0.10±0.03Vrms
Test Conditions
 
To apply the test voltge through the Interposer board termination.
· Initial measurement
Perform a heat treatment at 150+0/-10°C for one hour and then set
at room temperature for 24±2 hours.
Perform the initial measurement.
10 Adhesive Strength of No removal of the terminations or other defect should occur. Solder the capacitor on the test jig (glass epoxy board) shown in Fig.3
Termination using an eutectic solder.
Then apply 5N force in parallel with the test jig for 10+/-1sec.
The soldering should be done either with an iron or using the reflow
method and should be conducted with care so that the soldering
is uniform and free of defects such as heat shock.
■SPECIFICATIONS AND TEST METHODS
Specification
Capacitance
Frequency
Voltage
C≦
(10V min.)
1±0.1kHz
1.0±0.2Vrms
C≦
(6.3V max.)
1±0.1kHz
0.5±0.1Vrms
C>
120±24Hz
0.5±0.1Vrms
Step
Temperature(C)
Applying
voltage(V)
1
25+/-2(for R6,R7,C8,D7)
No bias
2
-55+/-3(for R6,R7,C8,D7)
3
25+/-2(for R6,R7,C8,D7)
4
85+/-3(for R6)
125±3(forR7,D7)
105±3(for C8)
JEMCGS-04493 2
No Item Test Method
11 Vibration  Appearance No defects or abnormalities. Solder the capacitor on the test jig (glass epoxy board) shown in Fig.3
Resistance using an eutectic solder.
Capacitance Within the specified tolerance. The capacitor should be subjected to a simple harmonic motion having
a total amplitude of 1.5mm, the frequency being varied uniformly between
D.F. R6,R7,C8,D7 : 0.1 max.
the approximate limits of 10 and 55Hz.
The frequency range, from 10 to 55Hz and return to 10Hz, should be traversed
in approximately 1 minute. This motion should be applied for a period of
2 hours in each 3 mutually perpendicular directions(total of 6 hours).
12 Deflection Appearance No defects or abnormalities.
Solder the capacitor on the test jig (glass epoxy board) shown in Fig.1
using an eutectic solder.
Capacitance Within ±10%
Then apply a force in the direction shown in Fig 2 for 5±1 sec.
Change The soldering should be done by the reflow method and should be conducted
with care so that the soldering is uniform and free of defects such as heat
shock.
13 Solderability 75% of the terminations is to be soldered evenly Immerse the capacitor in a solution of ethanol (JIS-K-8101) and rosin
of Termination and continuously. (JIS-K-5902) (25% rosin in weight proportion) .
Preheat at 80 to 120℃for 10 to 30 seconds.
After preheating, immerse in an eutectic solder solution for 2±0.5 seconds
at 230±5℃or Sn-3.0Ag-0.5Cu solder solution for 2±0.5 seconds at 245±5℃.
14 Resistance to Appearance No defects or abnormalities. Test Conditions : Reflow method
Soldering Heat Solder : Sn-3.0Ag-0.5 Cu solder
Capacitance R6,R7,C8,D7 : Within ±7.5%
Change Solder Temperature : 255°C ±10°C[Peak Temperature]
Heat Time of over 200°C : 120s min
D.F. R6,R7,C8,D7 : 0.1 max. Exposure to room temperature : 24±2h
Pre-heat : Following conditions
I.R.
∙F
Dielectric No defects. · Initial measurement
Strength
Perform a heat treatment at 150+0/-10°C for one hour and then set at room
temperature for 24±2 hours.
Perform the initial measurement.
15
Temperature Appearance No defects or abnormalities. Solder the capacitor on the test jig (glass epoxy board) shown in Fig.3
Sudden using an eutectic solder.
Change Capacitance R6,R7,C8,D7 : Within ±7.5% Perform the five cycles according to the four heat treatments
Change shown in the following table.
Set for 24±2 hours at room temperature, then measure.
D.F. R6,R7,C8,D7 : 0.1 max.
I.R.
∙F ・Initial measurement
Perform a heat treatment at 150+0/-10°C for one hour and then let sit
for 24±2 hours at room temperature. Perform the initial measurement.
Dielectric No defects. ・GRM188B30J106M Measurement after test:
Strength Perform a heat treatment and then let sit for 24±2 hours at room
temperature, then measure.
16
High Appearance No defects or abnormalities. Solder the capacitor on the test jig (glass epoxy board) shown in Fig.3
Temperature using an eutectic solder.
High Capacitance R6,R7,C8,D7 : Within ±12.5% Apply the rated voltage at 40±2℃and 90 to 95% humidity for 500±12 hours.
Humidity Change The charge/discharge current is less than 50mA.
(Steady)
・Initial measurement
D.F. R6,R7,C8,D7 : 0.2max.
Perform a heat treatment at 150+0/-10°C for one hour and then let sit
for 24±2 hours at room temperature. Perform the initial measurement.
・Measurement after test
I.R.
∙F Perform a heat treatment and then let sit for 24±2 hours at room
temperature, then measure.
17 Durability Appearance No defects or abnormalities. Solder the capacitor on the test jig (glass epoxy board) shown in Fig.3
using an eutectic solder.
Capacitance R6,R7,C8,D7 : Within ±12.5% Apply 100% of the rated voltage for 1000±12 hours at the maximum
Change operating temperature ±3℃. The charge/ discharge current is less than 50mA.
・Initial measurement
Perform a heat treatment at 150+0/-10°C for one hour and then let sit
D.F. R6,R7,C8,D7 : 0.2max. for 24±2 hours at room temperature. Perform the initial measurement.
・Measurement after test
Perform a heat treatment and then let sit for 24±2 hours at room
I.R. 
temperature, then measure.
■SPECIFICATIONS AND TEST METHODS
Specification
Step
Temp.(C)
Time (min)
1
Min. Operating Temp.+0/-3
30±3
2
Room Temp
2 to 3
3
Max.Operating Temp.+3/-0
30±3
4
Room Temp
2 to 3
Table1
Temperature
Time
150C to 160C
2 min.
JEMCGS-04493 3
Recommended derating conditions on voltage and temperature
   These Part Numbers are designed for use in the circuits where
   continuous applied voltage to the capacitor is derated than rated
   voltage, and guarantee Durability Test with 100% × rated voltage
   as testing voltage at the maximum operating temperature.
   The voltage and temperature derating conditions on the left are
   recommended for use to ensure the same reliability level as
   normal specification.
Useful Lifetime for mobile application specific MLCC
These MLCC products are designed for use in devices with a typical lifetime of less than 5 years.
(Examples: Cellular phone, Smartphone, Tablet PC, Digital camera, Watch, Electronics dictionary,
Small-scale server, IPC-9592B class1 equipment, etc.)
These MLCC products are designed so that the useful lifetime can be extended longer than 5 years
under the following conditions:
「80% of the rated voltage or less, Maximum operating temperature -20 degree C or less」
Extended useful lifetime, under specific operating conditions, can be estimated from
the chart on the left.
※The useful lifetime is the time when cumulative failure rate becomes 1%.
※Please note that the useful lifetime data is for reference only and not guaranteed.
■SPECIFICATIONS AND TEST METHODS
0.1
1
10
100
40 50 60 70 80 90 100 110 120 130
Usuful Lifetime [Year]
Product Temperture [℃]
at rated voltage x 80%
85℃Type 105℃Type
JEMCGS-04493 4
Adhesive Strength of Termination,Vibration Resistance,Resistance to Soldering Heat (Reflow method)
Test method : Deflection Temperature Sudden Change,High Temperature High Humidity(Steady) ,Durability
・Test substrate ・Test substrate
Material : Copper-clad laminated sheets for PCBs Material : Copper-clad laminated sheets for PCBs
          (Glass fabric base, epoxy resin) (Glass fabric base, epoxy resin)
Thickness : 1.6mm (ZRB15: t:0.8mm) Thickness : 1.6mm (ZRB15: t:0.8mm)
Copper foil thickness : 0.035mm Copper foil thickness : 0.035mm
Gray colored part of Fig.1: Solder resist
(Coat with heat resistant resin for solder)
Fig.1 (in mm) Fig.3 (in mm)
Fig.2 (in mm)
■SPECIFICATIONS AND TEST METHODS
*2
4.0±0.1
8.0±0.3
3.5±0.05
0.05以下
*1
φ1.5
+0.1
-0
A
t
*1,2:2.0±0.05
1.75±0.1
B
100
40
a
c
b
Land
f4.5
c
*2
4.0±0.1
8.0±0.3
3.5±0.05
0.05以下
*1
φ1.5
+0.1
-0
A
t
*1,2:2.0±0.05
1.75±0.1
B
a
c
b
ランド
f4.5
c
Glass epoxy board
Solder resist
Baked electrode or
copper foil
b
45
45
R230
20
50
Flexure:≦1
Capacitance meter
Pressurization
speed
1.0mm/s
Support
Capacitor
Pressurize
45
45
Type
Dimension (mm)
a
b
c
ZRB15
0.4
1.5
0.5
ZRB18
1.0
3.0
1.2
Type
Dimension (mm)
a
b
c
ZRB15
0.4
1.5
0.5
ZRB18
1.0
3.0
1.2
JEMCGS-04493 5
1.Tape Carrier Packaging(Packaging Code:D/L/J/K)
1.1 Minimum Quantity(pcs./reel)
1.2 Dimensions of Tape
(1)ZRB15 (in:mm)
7
*3 Nominal value
1.0±0.15
0.5±0.15
1.0±0.2
0.5±0.2
1.0+0.22/-0.2
0.7±0.15
1.0±0.22
0.65±0.2
0.65±0.15
0.8
ZRB15
X
t *3
L
W
T
1.3
0.95
6
10000
Product Dimensions
A *3
B *3
X/7
8000
30000
Type
ZRB18
A
3000
Plastic Tape
4000
Code:D
Code:L
Code:J
Package
ZRB Type
Type


Paper Tape
Plastic Tape
Paper Tape
ZRB15
Code:K
8000
*1,2:2.0±0.05
*2
4.0±0.1
8.0±0.3
3.5±0.05
0.05以下
*1
φ1.5
+0.1
-0
A
t
*1,2:2.0±0.05
1.75±0.1
B
4.0±0.1
*1
φ1.5
+0.1
-0
1.75±0.1
8.0±0.3
3.5±0.05
A
B
t
*2
0.05 max.
JEMCGP-02345F 6
(2)ZRB18 (in:mm)
L W T
6 1.6±0.22 0.6±0.2
A 1.6±0.2 1.0±0.2
*1 Nominal value
Package
ZRB Type
Type
Product Dimensions
A *1
B *1
t
1.1
2.0
1.7 max.
ZRB18
0.8±0.2
8.0±0.3
4.0±0.1
3.5±0.05
1.75±0.1
A
B
t
2.0±0.1
φ1.5
+0.1
-0
4.0±0.1
0.25±0.1
JEMCGP-02345F 7
Package
ZRB Type
図
1
チップ詰め状態
(
単位:
mm)

w1
W
W
w1
ZRB15/18
16.5 max.
10±1.5
180+0/-3.0
330±2.0
 min.

2.0±0.5
(in:mm)
Fig.1 Package Chips
Fig.2 Dimensions of Reel
Fig.3 Taping Diagram
Top Tape : Thickness 0.06
Feeding Hole :As specified in 1.2.
Hole for Chip : As specified in 1.2.
Chip
JEMCGP-02345F 8
1.3 Tapes for capacitors are wound clockwise shown in Fig.3.
(The sprocket holes are to the right as the tape is pulled toward the user.)
1.4 Part of the leader and part of the vacant section are attached as follows.
(in:mm)
1.5 Accumulate pitch : 10 of sprocket holes pitch = 40±0.3mm
1.6 Chip in the tape is enclosed by top tape and bottom tape as shown in Fig.1.
1.7 The top tape and base tape are not attached at the end of the tape for a minimum of 5 pitches.
1.8 There are no jointing for top tape and bottom tape.
1.9 There are no fuzz in the cavity.
1.10 Break down force of top tape : 5N min.
Break down force of bottom tape : 5N min. (Only a bottom tape existence )
1.11 Reel is made by resin and appeaser and dimension is shown in Fig 2.
There are possibly to change the material and dimension due to some impairment.
1.12 Peeling off force : 0.1 to 0.6N in the direction as shown below.
1.13 Label that show the customer parts number, our parts number, our company name, inspection
number and quantity, will be put in outside of reel.
Package
ZRBType
図
1
チップ詰め状態
(
単位:
mm)
Tail vacant Section
Chip-mounting Unit
Leader vacant Section
Leader Unit
(Top Tape only)
Direction
of Feed
160 min.
190 min.
210 min.
図
1
チップ詰め状態
(
単位:
mm)
165~180°
Top tape
JEMCGP-02345F 9
Caution
■Limitation of Applications
Please contact us before using our products for the applications listed below which require especially high reliability
 for the prevention of defects which might directly cause damage to the third party's life, body or property.
   ①Aircraft equipment ②Aerospace equipment ③Undersea equipment ④Power plant control equipment
   ⑤Medical equipment ⑥Transportation equipment(vehicles,trains,ships,etc.) ⑦Traffic signal equipment
   ⑧Disaster prevention / crime prevention equipment ⑨Data-processing equipment
   ⑩Application of similar complexity and/or reliability requirements to the applications listed in the above.
■Storage and Operation condition
1. The performance of chip MLCC on Interposer (ZR□series) may be affected by the storage conditions.
1-1. Store the capacitors in the following conditions:
Room Temperature of +5℃to +40℃and a Relative Humidity of 20% to 70%.
(1) Sunlight, dust, rapid temperature changes, corrosive gas atmosphere or high temperature and humidity
 
conditions during storage may affect solderability and packaging performance.
Therefore, please maintain the storage temperature and humidity. Use the product within six months after receipt ,
as prolonged storage may cause oxidation of the terminations (outer electrodes).
(2) Please confirm solderability before using after six months.
Store the capacitors without opening the original bag.
Even if the storage period is short, do not exceed the specified atmospheric conditions.
1-2. Corrosive gas can react with the termination (external) electrodes or lead wires of capacitors, and result
in poor solderability. Do not store the capacitors in an atmosphere consisting of corrosive gas (e.g.,hydrogen
sulfide, sulfur dioxide, chlorine, ammonia gas etc.).
1-3. Due to moisture condensation caused by rapid humidity changes, or the photochemical change caused
by direct sunlight on the terminal electrodes and/or the resin/epoxy coatings, the solderability and
electrical performance may deteriorate. Do not store capacitors under direct sunlight or in high huimidity
conditions
■Rating
1.Temperature Dependent Characteristics
1. The electrical characteristics of the capacitor can change with temperature.
1-1. For capacitors having larger temperature dependency, the capacitance may change with temperature
changes. The following actions are recommended in order to ensure suitable capacitance values.
(1) Select a suitable capacitance for the operating temperature range.
(2) The capacitance may change within the rated temperature.
When you use a high dielectric constant type capacitor in a circuit that needs a tight (narrow) capacitance
tolerance (e.g., a time-constant circuit), please carefully consider the temperature characteristics, and
carefully confirm the various characteristics in actual use conditions and the actual system.
[Example of Temperature Caracteristics X7R(R7)] [Example of Temperature Characteristics X5R(R6)]

!
-20
-10
-15
-5
5
0
10
15
20
Temperature (C)
-75 -50 -25 025 50 75 100 125 150
Capacitance Change(%)
-20
-10
-15
-5
5
0
10
15
20
Temperature (C)
-75 -50 -25 025 50 75 100
Capacitance Change(%)
JEMCGC-02188C 10
2.Measurement of Capacitance
1. Measure capacitance with the voltage and frequency specified in the product specifications.
1-1. The output voltage of the measuring equipment may decrease occasionally when capacitance is high.
Please confirm whether a prescribed measured voltage is impressed to the capacitor.
1-2. The capacitance values of high dielectric constant type capacitors change depending on the AC voltage applied.
Please consider the AC voltage characteristics when selecting a capacitor to be used in a AC circuit.
3.Applied Voltage
1. Do not apply a voltage to the capacitor that exceeds the rated voltage as called out in the specifications.
1-1. Applied voltage between the terminals of a capacitor shall be less than or equal to the rated voltage.
(1) When AC voltage is superimposed on DC voltage, the zero-to-peak voltage shall not exceed the rated DC voltage.
When AC voltage or pulse voltage is applied, the peak-to-peak voltage shall not exceed the rated DC voltage.
(2) Abnormal voltages (surge voltage, static electricity, pulse voltage, etc.) shall not exceed the rated DC voltage.
Typical Voltage Applied to the DC capacitor
DC Voltage DC Voltage+AC AC Voltage Pulse Voltage
(E:Maximum possible applied voltage.)
1-2. Influence of over voltage
Over voltage that is applied to the capacitor may result in an electrical short circuit caused by the breakdown
of the internal dielectric layers .
The time duration until breakdown depends on the applied voltage and the ambient temperature.
4.Type of Applied Voltage and Self-heating Temperature
1.Confirm the operating conditions to make sure that no large current is flowing into the capacitor due to the
continuous application of an AC voltage or pulse voltage.
When a DC rated voltage product is used in an AC voltage circuit or a pulse voltage circuit, the AC current
or pulse current will flow into the capacitor; therefore check the self-heating condition.
Please confirm the surface temperature of the capacitor so that the temperature remains within the upper limits
of the operating temperature, including the rise in temperature due to self-heating. When the capacitor is
used with a high-frequency voltage or pulse voltage, heat may be generated by dielectric loss.
<Applicable to Rated Voltage of less than 100VDC>
1-1. The load should be contained to the level
 such that when measuring at atmospheric
  temperature of 25°C, the product's self-heating
   remains below 20°C and the surface
temperature of the capacitor in the actual circuit
remains within the maximum operating
temperature.
Caution
!
10123
Current (Ar.m.s.)
456
Temperature Rise (℃)
100kHz
10
100 Ripple Current
500kHz
1MHz
[Example of Temperature Rise (Heat Generation) in Chip
Monolithic Ceramic Capacitors in Contrast to Ripple Current]
Sample: R(R1) characteristics 10 Rated voltage: DC10V
E
E
E
E
0
0
0
0
JEMCGC-02188C 11
5. DC Voltage and AC Voltage Characteristic
1. The capacitance value of a high dielectric constant type
capacitor changes depending on the DC voltage applied.
Please consider the DC voltage characteristics when a
capacitor is selected for use in a DC circuit.
1-1. The capacitance of ceramic capacitors may change
sharply depending on the applied voltage. (See figure)
Please confirm the following in order to secure the
capacitance.
(1) Determine whether the capacitance change caused
by the applied voltage is within the allowed range .
(2) In the DC voltage characteristics, the rate of
capacitance change becomes larger as voltage
increases, even if the applied voltage is below
the rated voltage. When a high dielectric constant
type capacitor is used in a circuit that requires a
tight (narrow) capacitance tolerance (e.g., a time
constant circuit), please carefully consider the
voltage characteristics, and confirm the various
characteristics in the actual operating conditions
 of the system.
2. The capacitance values of high dielectric
constant type capacitors changes depending
on the AC voltage applied.
Please consider the AC voltage characteristics
when selecting a capacitor to be used in a
AC circuit.
6. Capacitance Aging
[Example of Change Over Time (Aging characteristics) ]
1. The high dielectric constant type capacitors
have an Aging characteristic in which the capacitance
value decreases with the passage of time.
When you use a high dielectric constant type
capacitors in a circuit that needs a tight (narrow)
capacitance tolerance (e.g., a time-constant circuit),
please carefully consider the characteristics
of these capacitors, such as their aging, voltage,
and temperature characteristics. In addition,
check capacitors using your actual appliances
at the intended environment and operating conditions.
7.Vibration and Shock
1. Please confirm the kind of vibration and/or shock, its condition, and any generation of resonance.
Please mount the capacitor so as not to generate resonance, and do not allow any impact on the terminals.
2. Mechanical shock due to being dropped may cause damage or
a crack in the dielectric material of the capacitor.
Do not use a dropped capacitor because the quality and reliability
may be deteriorated.
3. When printed circuit boards are piled up or handled, the corner
 of another printed circuit board
should not be allowed to hit the capacitor in order to avoid
a crack or other damage to the capacitor.
Caution
-100
-80
-60
-40
-20
0
20
010 20 30
DC Voltage (V) 40 50
[Example of DC Voltage Characteristics]
Sample: R(R1) Characteristics 
Capacitance Change (%)
00.5 1
AC Voltage (Vr.m.s.) 1.5 2
[Example of AC Voltage Characteristics]
Sample: X7R(R7) Characteristics 
Capacitance Change (%)
30
20
10
0
-10
-20
-30
-40
-50
-60
Floor
Crack
Mounting printed circuit board
Crack
!
20
10
0
-10
-20
-30
-40
10
100
1000
10000
Time(h)
Capacitance Change(%)
C0G(5C)
X7R(R7)
X5R(R6)
JEMCGC-02188C 12
■Soldering and Mounting
1.Mounting Position
1. Confirm the best mounting position and direction that minimizes the stress imposed on the capacitor during flexing
or bending the printed circuit board.
1-1.Choose a mounting position that minimizes the stress imposed on the chip during flexing or bending of the board.
 [Component Direction]
Locate chip horizontal to the
direction in which stress acts.
(Bad Example) (Good Example)
[Chip Mounting Close to Board Separation Point]
It is effective to implement the following measures, to reduce stress in separating the board.
It is best to implement all of the following three measures; however, implement as many measures as possible
to reduce stress.
Stress Level
(1) Turn the mounting direction of the component parallel to the board separation surface.
A > D *1
(2) Add slits in the board separation part.
A > B
(3) Keep the mounting position of the component away from the board separation surface.
A > C
*1 A > D is valid when stress is added vertically to the perforation as with Hand Separation.
If a Cutting Disc is used, stress will be diagonal to the PCB, therefore A > D is invalid.
[Mounting Capacitors Near Screw Holes]
When a capacitor is mounted near a screw hole, it may be affected by the board deflection that occurs during
the tightening of the screw. Mount the capacitor in a position as far away from the screw holes as possible.
 
2.Information before Mounting
1. Do not re-use capacitors that were removed from the equipment.
2. Confirm capacitance characteristics under actual applied voltage.
3. Confirm the mechanical stress under actual process and equipment use.
4. Confirm the rated capacitance, rated voltage and other electrical characteristics before assembly.
5. Prior to use, confirm the solderability of capacitors that were in long-term storage.
6. Prior to measuring capacitance, carry out a heat treatment for capacitors that were in long-term storage.
7.The use of Sn-Zn based solder will deteriorate the reliability of the MLCC.
Please contact our sales representative or product engineers on the use of Sn-Zn based solder in advance.
Caution
Contents of Measures
Screw Hole Recommended
!
①
②
③
1C
1B
1A
Perforation
Slit
A
B
C
D
①
1A
JEMCGC-02188C 13
3.Maintenance of the Mounting (pick and place) Machine
1. To adjust the inspection tolerance for automated appearance sorting machine of mounting position,
because ZR□series are easier to shift the mounting position than standard MLCC.
2. To check the overturn and reverse of ZR□series.
3. To control mounting speed carefully, because ZR□series is heavier than standard MLCC.
4. Make sure that the following excessive forces are not applied to the capacitors.
4-1. In mounting the capacitors on the printed circuit board, any bending force against them shall be kept
to a minimum to prevent them from any damage or cracking. Please take into account the following precautions
and recommendations for use in your process.
(1) Adjust the lowest position of the pickup nozzle so as not to bend the printed circuit board.
(2) Adjust the nozzle pressure within a static load of 1N to 3N during mounting.
 [Incorrect]
 [Correct]
2.Dirt particles and dust accumulated between the suction nozzle and the cylinder inner wall prevent
the nozzle from moving smoothly. This imposes greater force upon the chip during mounting,
causing cracked chips. Also, the locating claw, when worn out, imposes uneven forces on the chip
when positioning, causing cracked chips. The suction nozzle and the locating claw must be maintained,
checked and replaced periodically.
Caution
!
Board Guide
Board
Suction Nozzle
Deflection
Support Pin
JEMCGC-02188C 14
4-1.Reflow Soldering
1. When sudden heat is applied to the components, the [Standard Conditions for Reflow Soldering]
mechanical strength of the components will decrease
because a sudden temperature change causes
deformation inside the components. In order to prevent
mechanical damage to the components, preheating is
required for both the components and the PCB.
Preheating conditions are shown in table 1. It is required to
keep the temperature differential between the solder and

2. Solderability of tin plating termination chips might be
deteriorated when a low temperature soldering profile where
the peak solder temperature is below the melting point of
tin is used. Please confirm the solderability of tin plated
termination chips before use.
3. When components are immersed in solvent after mounting,

between the component and the solvent within the range
shown in the table 1. [Allowable Reflow Soldering Temperature and Time]
Table 1
Series
ZRB
        In the case of repeated soldering, the accumulated
Recommended Conditions
        soldering time must be within the range shown above.
Lead Free Solder: Sn-3.0Ag-0.5Cu
4-2.Flow Soldering
1. ZR□series is not apply flow soldering.
4-3.Correction of Soldered Portion
Do not correct with a soldering iron for ZR□series.
Correction with a soldering iron for ZR□series may cause loss suppress acoustic noise,
because the solder amount become excessive.
Air or N2
Lead Free Solder
Temperature Differential
Chip Dimension(L/W) Code
15/18
Atmosphere
Caution
≦190℃
Peak Temperature
240 to 260℃
!
SolderingTemperature(℃)
SolderingTime(s)
280
270
260
250
240
230
220
0
30
60
120
90
Temperature(℃)
PeakTemperature
Soldering
Gradual
Cooling
Preheating
ΔT
60-120seconds
30-60 seconds
Time
190℃
170℃
150℃
220℃
JEMCGC-02188C 15
5.Washing
Excessive ultrasonic oscillation during cleaning can cause the PCBs to resonate, resulting in cracked chips
or broken solder joints. Take note not to vibrate PCBs.
6.Electrical Test on Printed Circuit Board
1. Confirm position of the support pin or specific jig, when inspecting the electrical performance of a
capacitor after mounting on the printed circuit board.
1-1. Avoid bending the printed circuit board by the pressure of a test-probe, etc.
The thrusting force of the test probe can flex the PCB, resulting in cracked chips or open solder
joints. Provide support pins on the back side of the PCB to prevent warping or flexing.
Install support pins as close to the test-probe as possible.
1-2. Avoid vibration of the board by shock when a test -probe contacts a printed circuit board.
[Not Recommended] [Recommended]
7.Printed Circuit Board Cropping
1. After mounting a capacitor on a printed circuit board, do not apply any stress to the capacitor that
caused bending or twisting the board.
1-1. In cropping the board, the stress as shown may cause the capacitor to crack.
Cracked capacitors may cause deterioration of the insulation resistance, and result in a short.
Avoid this type of stress to a capacitor.
[Bending] [Twisting]
2. Check the cropping method for the printed circuit board in advance.
2-1. Printed circuit board cropping shall be carried out by using a jig or an apparatus (Disc separator, router
type separator, etc.) to prevent the mechanical stress that can occur to the board.
* When a board separation jig or disc separator is used, if the following precautions are not observed,
a large board deflection stress will occur and the capacitors may crack.
Use router type separator if at all possible.
Board Separation Method
Hand Separation
Nipper Separation
(1) Board Separation Jig
Board Separation Apparatus
2) Disc Separator
3) Router Type Separator
Medium
Medium
Low
Level of stress on board
×
△*
△*
◯
Notes
Hand and nipper
separation apply a high
level of stress.
Use another method.
· Board handling
· Board bending direction
· Layout of capacitors
· Board handling
· Layout of slits
· Design of V groove
· Arrangement of blades
· Controlling blade life
Board handling
Recommended
Caution
High
!
Peeling
Test-probe
Support Pin
Test-probe
①
1A
JEMCGC-02188C 16
(1) Example of a suitable jig
[In the case of Single-side Mounting]
An outline of the board separation jig is shown as follows.
Recommended example: Stress on the component mounting position can be minimized by holding the
portion close to the jig, and bend in the direction towards the side where the capacitors are mounted.
Not recommended example: The risk of cracks occurring in the capacitors increases due to large stress
being applied to the component mounting position, if the portion away from the jig is held and bent in the
direction opposite the side where the capacitors are mounted.
[Outline of jig] [Hand Separation]
[In the case of Double-sided Mounting]
Since components are mounted on both sides of the board, the risk of cracks occurring can not be avoided with the
above method. Therefore, implement the following measures to prevent stress from being applied to the components.
 (Measures)
(1) Consider introducing a router type separator.
  If it is difficult to introduce a router type separator, implement the following measures.
(Refer to item 1. Mounting Position)
(2) Mount the components parallel to the board separation surface.
(3) When mounting components near the board separation point, add slits in the separation position
near the component.
(4) Keep the mounting position of the components away from the board separation point.
(2) Example of a Disc Separator
An outline of a disc separator is shown as follows. As shown in the Principle of Operation, the top
blade and bottom blade are aligned with the V-grooves on the printed circuit board to separate the board.
In the following case, board deflection stress will be applied and cause cracks in the capacitors.
(1) When the adjustment of the top and bottom blades are misaligned, such as deviating in the top-bottom,
left-right or front-rear directions
(2) The angle of the V groove is too low, depth of the V groove is too shallow, or the V groove is misaligned
top-bottom
IF V groove is too deep, it is possible to brake when you handle and carry it. Carefully design depth of the
V groove with consideration about strength of material of the printed circuit board.
[ Outline of Machine ] [ Principle of Operation ] [ Cross-section Diagram ]
[Disc Separator]
Top Blade Top Blade Top Blade Top Blade
Bottom Blade Bottom Blade Bottom Blade Bottom Blade
[V-groove Design]
Depth too Shallow
Depth too Deep
Example of
Recommended
V-groove Design
Not Recommended
Left-right Misalignment
Low-Angle
Not recommended
Recommended
Top-bottom Misalignment
Left-right Misalignment
Front-rear Misalignment
Caution
Recommended
Not recommended
Printed Circuit Board
Top Blade
V-groove Bottom Blade
Top Blade Printed Circuit Board
V-groove
!
Board Cropping Jig
V-groove
Printed Circuit Board
Printed circuit
board
Components
Load point
Direction of
load
Printed circuit
board
Component
s
Load point
Direction of load
JEMCGC-02188C 17
(3) Example of Router Type Separator
The router type separator performs cutting by a router
rotating at a high speed. Since the board does not
bend in the cutting process, stress on the board can
be suppressed during board separation.
When attaching or removing boards to/from the router type
separator, carefully handle the boards to prevent bending.
8. Assembly
1. Handling
If a board mounted with capacitors is held with one hand, the board may bend.
Firmly hold the edges of the board with both hands when handling.
If a board mounted with capacitors is dropped, cracks may occur in the capacitors.
Do not use dropped boards, as there is a possibility that the quality of the capacitors may be impaired.
2. Attachment of Other Components
2-1. Mounting of Other Components
Pay attention to the following items, when mounting other components on the back side of the board after
capacitors have been mounted on the opposite side.
When the bottom dead point of the suction nozzle is set too low, board deflection stress may be applied
to the capacitors on the back side (bottom side), and cracks may occur in the capacitors.
· After the board is straightened, set the bottom dead point of the nozzle on the upper surface of the board.
· Periodically check and adjust the bottom dead point.
2-2. Inserting Components with Leads into Boards
When inserting components (transformers, IC, etc.) into boards, bending the board may cause cracks in the
capacitors or cracks in the solder. Pay attention to the following.
· Increase the size of the holes to insert the leads, to reduce the stress on the board during insertion.
· Fix the board with support pins or a dedicated jig before insertion.
· Support below the board so that the board does not bend. When using multiple support pins on the board,
periodically confirm that there is no difference in the height of each support pin.
2-3. Attaching/Removing Sockets
When the board itself is a connector, the board may bend when a socket is attached or removed.
Plan the work so that the board does not bend when a socket is attached or removed.
2-4. Tightening Screws
The board may be bent, when tightening screws, etc. during the attachment of the board to a shield or
chassis. Pay attention to the following items before performing the work.
· Plan the work to prevent the board from bending.
· Use a torque screwdriver, to prevent over-tightening of the screws.
· The board may bend after mounting by reflow soldering, etc. Please note, as stress may be applied
to the chips by forcibly flattening the board when tightening the screws.
Caution
!
Suction Nozzle
Component with Leads
Socket
Screwdriver
[ Outline Drawing ] Router
JEMCGC-02188C 18
■Others
1. Under Operation of Equipment
1-1. Do not touch a capacitor directly with bare hands during operation in order to avoid the danger of an electric shock.
1-2. Do not allow the terminals of a capacitor to come in contact with any conductive objects (short-circuit).
Do not expose a capacitor to a conductive liquid, inducing any acid or alkali solutions.
1-3. Confirm the environment in which the equipment will operate is under the specified conditions.
Do not use the equipment under the following environments.
(1) Being spattered with water or oil.
(2) Being exposed to direct sunlight.
(3) Being exposed to ozone, ultraviolet rays, or radiation.
(4) Being exposed to toxic gas (e.g., hydrogen sulfide, sulfur dioxide, chlorine, ammonia gas etc.)
(5) Any vibrations or mechanical shocks exceeding the specified limits.
(6) Moisture condensing environments.
1-4. Use damp proof countermeasures if using under any conditions that can cause condensation.
2. Others
2-1. In an Emergency
(1) If the equipment should generate smoke, fire, or smell, immediately turn off or unplug the equipment.
If the equipment is not turned off or unplugged, the hazards may be worsened by supplying continuous power.
(2) In this type of situation, do not allow face and hands to come in contact with the capacitor or burns may be caused
by the capacitor's high temperature.
2-2. Disposal of waste
When capacitors are disposed of, they must be burned or buried by an industrial waste vendor with the appropriate
licenses.
2-3. Circuit Design
(1) Addition of Fail Safe Function
Capacitors that are cracked by dropping or bending of the board may cause deterioration of the
insulation resistance, and result in a short. If the circuit being used may cause an electrical shock,
smoke or fire when a capacitor is shorted, be sure to install fail-safe functions, such as a fuse,
to prevent secondary accidents.
(2) This series are not safety standard certified products.
2-4. Remarks
Failure to follow the cautions may result, worst case, in a short circuit and smoking when the product is used.
The above notices are for standard applications and conditions. Contact us when the products are used in special
mounting conditions.
Select optimum conditions for operation as they determine the reliability of the product after assembly.
The data herein are given in typical values, not guaranteed ratings.
Caution
!
JEMCGC-02188C 19
■Rating
1.Operating Temperature
1. The operating temperature limit depends on the capacitor.
1-1. Do not apply temperatures exceeding the maximum operating temperature.
It is necessary to select a capacitor with a suitable rated temperature that will cover the operating temperature range.
It is also necessary to consider the temperature distribution in equipment and the seasonal temperature variable
factor.
1-2. Consider the self-heating factor of the capacitor
The surface temperature of the capacitor shall not exceed the maximum operating temperature including self-heating.
2.Atmosphere Surroundings (gaseous and liquid)
1. Restriction on the operating environment of capacitors.
1-1. Capacitors, when used in the above, unsuitable, operating environments may deteriorate due to the corrosion
of the terminations and the penetration of moisture into the capacitor.
1-2. The same phenomenon as the above may occur when the electrodes or terminals of the capacitor are subject
to moisture condensation.
1-3. The deterioration of characteristics and insulation resistance due to the oxidization or corrosion of terminal
  electrodes may result in breakdown when the capacitor is exposed to corrosive or volatile gases or solvents
for long periods of time.
3.Piezo-electric Phenomenon
1. When using high dielectric constant type capacitors in AC or pulse circuits, the capacitor itself vibrates
at specific frequencies and noise may be generated.
Moreover, when the mechanical vibration or shock is added to capacitor, noise may occur.
Notice
JEMCGC-02188C 20

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