MyBinding PS-P61 User manual

Service Manual
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Standard PS-P61
Punch Stapler

SERVICE MANUAL
Kyoto,Japan
510 Kuze Ooyabu-cho Minami-ku, Kyoto 601-8206, Japan
Phone:[phone], Fax:[phone], www.horizon.co.jp
PS-P61 Punch Staple

IUS501008-03030701/PSP61/03E/DV
FOREWORD
Punch Staple
Model PS-P61
Do not perform any maintenance until you read and
understand the instructions in this manual.
If you have questions regarding maintenance or this publication,
please contact our service division.
This manual is designed to help you to keep the machine in a good operating
condition. Read, study and keep this manual in a safe and convenient place.
The machine design and specifications are subject to
change without notice.

II
Safety Instruction
1. Read and understand all safety instructions with a signal WARNING,
and CAUTION. If safety instructions are ignored, personal injury will
result.
2. HORIZON INTERNATIONAL INC. cannot anticipate every possible situa-
tion that might involve a potential hazard. The instruction in this manual are
therefore not all inclusive.
3. Be sure to unplug the power cord when replacing the parts or repairing the
machine.
4. Take care with the rotating parts when the machine is operated with the covers
being opened.
5. Use the original HORIZON spare parts when replacing the parts.

III
I Necessary Tool for Maintenance and Repair
Use the following tools for maintenance and repair.
1. Screw Driver No. 2
2. Screw Driver 6 to 7 mm
3. Allen Wrenches 1.5, 2, 2.5, 3, 4, 5, and 6 mm
4. Open-ended Wrench 5.5 x 7 mm 8 x 10 13 x 17
5. Box Wrench 5.5 mm
6. Snap-ring Expander
II Signs and Abbreviations in This Manual
1. The following signs in this manual
represent wire color.
Sign Color
C Brown
R Red
O Orange
Y Yellow
G Green
B Blue
V Violet
H Gray
W White
D Black
S Transparent
2. The following abbreviations in this
manual represent electronic and electrical
parts.
Abbreviation Meaning
CL Clutch
BK Brake
SW Switch
mSW Microswitch
M Motor
LED Light Emitted Diode
VR Potentiometer
RY Relay

IV
Contents
FOREWORD..........................................................................................................................I
Safety Instruction ...................................................................................................................II
I Necessary Tool for Maintenance and Repair...................................................................III
II Signs and Abbreviations in this manual ...........................................................................III
1. PS-P61 Specifications ......................................................................................................1
2. Operation Overview ........................................................................................................2
3. Sheet Flow ........................................................................................................................3
4. How to Remove Cover ....................................................................................................4
5. Sensors and Electronic Parts Descriptions ...................................................................5
6. Sensor Location and Descriptions .................................................................................6
7. Transport Belt Drive Descriptions ................................................................................7
8. Troubleshooting...............................................................................................................8
9. LED and ConnectorDescriptions on P.C.B...................................................................11
10. Power & Signal Line Diagram .....................................................................................12
11. Panel Sensor Line Diagram ..........................................................................................13
12. Staple Unit Inside Line Diagram .................................................................................14
13. Power Supply Line Diagram ........................................................................................15
14. Punch Unit and Sensor .................................................................................................16
15. Timing Chart 1 ..............................................................................................................17
16. Timing Chart 2 ..............................................................................................................18
17. Timing Chart 3 ..............................................................................................................19
18. Check Mode ...................................................................................................................20

1
1. PS-P61 Specifications
Product Staple and Punch Unit for QC-P8/P10
Integrated Model QC-P8, QC-P10
Jobs A4 : Corner Staple, Top Staple, and other Side Corner Staple
A3: Corner Staple
NOTE - Only corner staple can be done with optional punch.
- Two hole punch (option) can be performed only on A4 size.
Sheet Size with Operation Panel A4 and A3
NOTE - Sheet size must be within +,-0.5 mm.
Sheet Size Width : Maximum 298 mm (11.8") Minimum : 182 mm (7.2")
Length : Maximum 432 mm (17") Minimum : 257 mm (10.2")
NOTE - Other side corner staple and top staple are limited in size.
Sheet Quality Normal Paper
Stapling and Punching Thickness 10 Sheets of 135 gsm (36# Bond)
Sheet Thickness 53 to 135 gsm (16# Bond to 36# Bond)
Optional Punch Capacity Up to 105 gsm of normal paper
Production Speed 25 Sets/min. (Corner Staple)
15 Sets/min. (Top Staple, Other Side Corner Staple and Staple with Punch)
Transport Method Connecting Section : Roller Transport
Producing Section : Belts Transport
Detector Sheet Jam, No Staple, Door, Staple Trouble, Punch Trouble, and Full Tray
(LEDs illuminate on operation panel.)
Counter 4 digits (For Maintenance)
Drive DC Motor : 3 x 24 V DC Solenoid : 4 x 24 V/35 W
DC Motor : 1 x 24 V (with Punch)
Power 100 V 50/60 Hz, 115 V 60 Hz, 230 V 50 Hz
Power Consumption 150 W
Machine Dimensions Tray Open : 1,115 x 562 x 582 mm (43.9" x 22.2" x 22.9")
Tray Close : 775 x 562 x 580 mm (30.6" x 22.2" x 22.9")
Machine Weight 77 kg (170 lb)
(W x D x H)

2
2. Operation Overview
1. Pile sheets into bins and turn on power switch.
- Staple unit will be reset if staple unit is not at home position before power is on.
- LED conditions of operation panel
Jog Guide Illuminates at the current position. Not illuminates when irregular
sheets are used.
Staple Mode Illuminates at the angled side staple position.
Punch Not illuminates.
Jog Time 1 time lamp illuminates.
2. Press option button on collator.
- Option LED illuminates.
- Gate in collator moves.
3. Set jog guides according to sheets.
- LED in the selected sheet size illuminates.
4. Select required mode with staple mode button.
- LED illuminates in different position as staple button is pressed.
Staple unit moves to set position a few seconds after staple mode is selected.
NOTE
- In the case of other side corner staple or top staple, staple mode cannot be selected
because of limited sheet size.
- In the case of staple with punch, staple mode cannot be selected because of limited
sheet size.
5. Set receiving tray and receiving tray guide according to sheet size.
6. Press check button of collator twice. As collator starts, transport unit will transport a set of
sheets. The set is stapled and/or punched and delivered to receiving tray.
7. Press start button of collator. Collator starts collating and sets of sheets are produced.
When miss/double or other troubles happen on collator, collating job stops with LED illumi-
nated.
Collator's Error : Sheet jam, misfeed, and double feed are indicated on panel of collator.
PS-P61's Error : QC-P10 : Option error message is indicated on collator.
QC-P8 : Receiving tray lamp illuminates on collator.
PS-P61 : Monitor lamp illuminates.
8. When preset counter reaches to set number, collating stops and then transport unit stops.
- In the case of the number of sets are not input in preset counter, collator stops because
sheets run out, or because receiving tray of PS-P61 is full.

3
3. Sheet Flow
Gate
Transport Unit
B4 Stopper
Staple Unit
Delivery Roller
Transport Rollers
Sheet Feed Sensor
Jog Guide 1
Sheet Jog Sensor Transport Belt Jog Guide 2 Stopper Sensor Stopper
Receiving Tray
Forward Roller
A. Corner Staple with A4 and A3 Sheet Size (8.5" x 11"/11" x 17")
1. A set of collated sheets are delivered to transport unit.
2. A set of sheets are transported by transport rollers and pass sheet feed detector.
3. Transport belt and forward roller transport a set of sheets to stopper.
4. Transport belt stops.
5. Jog solenoids is activated and jog sheets.
6. Stapler staples sheets.
7. Delivery roller lowers and transport belt delivers a set of sheets to receiving tray.
B. Top Staple with A4 Sheet Size (8.5" x 11")
Staple unit moves to top staple position and is ready to staple. The procedures 1 to 6 are the
same as A.
7. Delivery roller lowers and transport belt delivers a set to the second staple position.
8. Jog solenoids is activated and jog sheets.
9. Stapler staples sheets.
10. Transport belt delivers a set of sheets to receiving tray.
C. Other Side Corner Staple with A4 Sheet Size (8.5" x 11")
Staple unit moves to the other side corner staple position and is ready to staple. The rest
procedures are the same as A.
D. Punch
The procedures 1 to 6 are the same as A.
7. Punch punches sheets.
8. Delivery roller lowers and transport belt delivers a set to receiving tray.

4
4. How to Remove Cover
Rear Cover (L)
B4-6BC (4 pcs)
Front Cover (U)
B4-8Zpan (4 pcs)

5
5. Sensors and Electronic Parts Descriptions
S/N
002901
008917
From
S/N
100001
S/N
001001
099001
Clutch
Brake
Transport Belt Motor
Punch Unit (Motor and Reset Sensor)
Stopper Solenoid
Staple Unit
(Motor, Reset Sensor and No Staple Sensor )
Power Supply Box
(Switch, Power Supply (5 V and 24 V), Breakers)
Transport Unit Motor
Transport Unit Open Sensor
Sheet Jog Sensor
Jog Solenoid 1
Pulse Sensor
Sheet Feed Sensor
Door Open Sensor Switch
Motor Driver
Stopper Sensor
Full Tray
(Receiver) P.C.B. (QPP-263A)
Full Tray (Projector)
P.C.B.(QPP-263A)
B4 Stopper Solenoid
Transport Roller Solenoid
Jog Solenoid 2
Panel P.C.B. (QPW-458)
Control P.C.B. (QPW-457)
Counter
Motor Driver
Transport Belt Motor
to
to

6
6. Sensor Location and Descriptions
Jog Guide 1 Position Sensor
Staple Home Position Sensor
Jog Guide 2 Position Sensor
Sketch of Staple Cabinet
Staple Motor

7
7. Transport Belt Drive Descriptions
Transport Belt Motor
Sheet Pulse Sensor
Timing Belt
Clutch
Brake
Sketch of Inside of Staple Unit
Transport Belt
(1) Applied Serial Number : S/N from 002901 to 008917
(2) Applied Serial Number : S/N 001001 or up
Motor
Coupling
Motor Driver
Transport Belt

8
8. Troubleshooting
A. Staple position (top staple) varies by more than 10 mm.
(Cause)
Delivery roller does not lower
enough and not deliver a set
of sheets. Transport belt is
dirty. Clearance between
clutch and brake gets wider.
(Remedy 1)
Adjust delivery roller so that it lowers enough.
- Adjust solenoid so that delivery roller touches transport
belt and spring is compressed about 1 mm when solenoid
activates.
(Remedy 2)
Clean transport belt with alcohol soaked cloth.
(Remedy 3)
Check the clearance between clutch and brake. Standard
clearance is 0.15 (+,-0.05) in both clutch and brake.
Applied Serial Number : S/N from 002901 to 008917
B. When sheet jam 1 lamp illuminates.
(Cause)
Sheets are jammed in transport
unit or transport unit is open.
(Remedy)
Open transport unit and remove jammed sheets. And
close transport unit firmly.
C. When sheet jam 2 lamp/ sheet jam 3 lamp illuminates.
(Cause)
Sheets are jammed in staple
cabinet.
(Remedy 1)
Press eject button.
(Remedy 2)
Pull out staple cabinet and remove jammed sheets. In the
case sheet jam 3 lamp illuminates, lift support guide unit
and remove jammed sheets.
D. When punch trouble lamp flashes.
(Cause)
Punch unit is locked.
Attention
Punch Capability: up to 10 sheets
of 105 gsm normal paper.
(Remedy)
Turn off power switch of collator, then turn on again
after a few seconds. Press eject button, open staple
cabinet and remove jammed sheets.

9
H. When receiving tray lamp illuminates.
(Cause)
Receiving tray is full, or
sheets are not delivered
completely.
(Remedy)
Remove sheets from receiving tray, or delivery area.
8. Troubleshooting
E. When no staple/staple trouble lamp illuminates.
(Cause 1)
Out of staples.
(Cause 2)
Staple unit head is not set on
the proper position.
(Remedy 1)
Refill staples.
(Remedy 2)
Press eject button to reset staple unit.
F. When no staple/staple trouble lamp flashes.
(Cause)
Staple unit is locked because of
staple jam.
(Remedy)
Turn off power switch of collator, then open staple
cabinet and remove jammed sheets or staples. Close
staple cabinet, turn on power switch of collator and press
eject button. Staple unit will be reset. Check for proper
stapling by collating several sets (7 to 8 sets).
G. When door lamp illuminates.
(Cause)
Staple cabinet or rear cover is
open.
(Remedy)
Close staple cabinet or rear cover.
I. When sheets are delivered without stapling. (Collating Continues.)
(Cause)
Staples are not fed to stapling
position in staple unit.
(Remedy 1)
Set unnecessary sheets on bin, and check for proper
stapling by collating several sets (7 to 8 sets).
(Remedy 2)
Open staple unit, pull up and release staple cartridge
and clean staple feed roller with alcoholic soaked cloth.

10
8. Troubleshooting
J. When sheets are delivered without stapling. (Collating stops.)
K. When circuit breaker trips.
(Cause)
Collated sheets are not jogged
neatly.
(Remedy 1)
Open staple cabinet and check whether jog guide is
positioned to sheet size properly.
(Remedy 2)
Straighten curled sheets, and fan them well.
(Remedy 3)
Press jog switch and select 2-time jog.
(Remedy)
Turn off power switch of collator. Check inside of
collator for obvious problems such as jammed sheets. If
there is a problem, remove the cause. Reset circuit
breaker a few minutes after turning off power switch.
Push two left breakers to reset. Push up two right break-
ers to reset.

11
9. LED and Connector Descriptions on P.C.B.
CON2 CON11 CON4 CON10
CON6 CON12
CON7 CON8 CON1 CON5 CON9CON3
L19
L18
L17
L16
L15
L14
L13
L12
L11
L10
L9
L8
L5
L6
L7
L2
L1
Control P.C.B. QPW457
LED Indication
L1 Staple Reset Position
L2 No Staple
L5 Punch Home Position
L6 No Starting PS-P61
L7 Staple/Punch
L8 Staple Home Position
L9 Not Used
Connector
CON1 To Staple Unit
CON2 ToSheet Size Sensor and Panel P.C.B.
CON3 To Solenoids and Transport Motor
CON4 To Sensors
CON5 ToTransport Roller Solenoid and B4 Stopper
CON6 To Indicate Panel P.C.B LED
CON7 To Punch Unit
CON8 To Connector which connects Collator
CON9 To Power Supply 5V 24V
CON10 To Panel P.C.B Switch
CON11 To Sensors
CON12 To Staple Motor, Clutch, Blake and Pulse Sensor
L10 Transport Unit Open Sensor
L11 Not Used
L12 Sheet Feed Sensor
L13 Sheet Jog Sensor
L14 Stopper Sensor
L15 Staple Cabinet Rear Cover Open
L16 Staple Mode Button
L17 Eject Button
L18 Jog Button
L19 Punch Button
Illuminates at the reset position.
Illuminates when staples remain in cartridge.
Illuminates at the home position.
Illuminates when PS-P61 cannot start.
Illuminates when punch is selected.
Illuminates at home position.
Illuminates when transport unit is closed.
Illuminates when no sheets under sensor.
Illuminates when no sheets over sensor.
Illuminates when no sheets over stopper.
Illuminates when cover is open.
Illuminates when button is pressed.
Illuminates when button is pressed.
Illuminates when button is pressed.
Illuminates when button is pressed.

12
10. Power & Signal Line Diagram
CON7 CON3 CON5 CON4
CON9
CON12CON6
CON10CON4CON11CON2
CON3CON5CON1CON8CON7
CON6 CON2 CON1
Indication P.C.B.
Stopper Solenoid
Transport Roller
Sheet Jog Solenoid 1
Sheet Jog Solenoid 2
Pulse Sensor (Sheet)
B4 Stopper Solenoid
Power Supply Unit
Transport Unit Open Sensor
Staple Home Position Sensor
Full Tray Sensor
(Projector)
Full Tray Sensor
(Receiver)
S
heet Feed Sensor
Sheet Jog Sensor Stopper Sensor
Staple Cabinet
Rear Cover Open Sensor
Punch unit
Collator Connecting Cable
Staple Unit
Pulse Sensor (Staple)
Staple Move Motor
Brake Clutch
Trans. Belt Motor
Trans. Unit Motor
Counter
QPW 457
Indication P.C.B. QPW 457
Applied Serial Number : S/N from 002901 to 008917

13
CON7 CON3 CON5 CON4
CON9
CON12CON6
CON10CON4CON11CON2
CON3CON5CON1CON8CON7
CON6 CON2 CON1
Indication P.C.B. QPW457
Stopper Solenoid
Motor Driver
P.C.B.
Transport Roller
Sheet Jog Solenoid 1
Sheet Jog Solenoid 2
Pulse Sensor (Sheet)
B4 Stopper
Solenoied
Power Sopply
Unit
Trans.Unit Open Sensor
Staple Home Position Sensor
Full Tray
Sensor
(projector)
Full Tray
Sensor
(Receiver)
Sheet Feed
Sensor
Sheet Jog Sensor
Stopper Sensor
Staple Cabinet
Rear Cover Open Sensor
Punch Unit
Collator Connecting Cable
Staple
Unit
Pulse Sensor (Staple)
Staple Move Motor
Trans. Belt Motor
Trans. Unit Motor
Counter
Indication P.C.B. QPW457
11. Power & Signal Line Diagram Applied Serial Number :
S/N 001001 or up

14
12. Panel Sensor Line Diagram
CON7 CON3 CON5 CON4 CON6 CON2 CON1
B4 Longer Edge Size Sensor
A4 Longer Edge Size Sensor
B5 Longer Edge Size Sensor
A3 Longer Edge Size Sensor
B4 Shorter Edge Size Sensor A4 Shorter Edge Size Sensor B5 Shorter Edge Size Sensor A3 Shorter Edge Size Sensor
To Control P.C.B. QPW457
Indication P.C.B. QPW458