Nautilus 2ST PULLOVER User manual

1
2
3
4
5
7
9
10
11
12
13
14
15
20,35
21,36
32
41
42 43
47,69 48,68
70
164,166A
165
P
FRAMEASSEMBLY
SEAT FRAME / WORKBOX /
CROSSMEMBERASSEMBLY
BELT & PULLEYASSEMBLY
MOVEMENTARM /
WORKBOXASSEMBLY
LINKAGE & SHOCKASSEMBLY
WEIGHT STACKASSEMBLY
WEIGHT STACKASSEMBLY
PARTS LIST
PARTS LIST
1
2
3
4
5
6
7
8
9
SERIAL NO.'S
______________
through
______________
Contents
Parts Manual
Maintenance
Manual
Follows page 9
See last pages of this manual for 2ST
Strength Circuit Exercise Order Diagram and
2ST Floor Plan Kit.
REVISED: May 19, 2006
OWNER'S
MANUAL
19-4938
PARTS AND SERVICE
709 Powerhouse Road
Independence, Virginia 24348
800-235-2233
Fax: [phone]
PULLOVER

FRAME ASSEMBLY
1
2
4
5
12
13
23 85
88 95
97
128
129
132
137
139
140
141
143
144
146
230
231
236
126
146
146
92
92
231
140
92
92
85
95
97
92
92
8695
97
97
95
23
23

SEAT FRAME / WORKBOX /
CROSSMEMBER ASSEMBLY
2
1
66
75
77
80
81
86
87
94
95 97
98
100
77
217
218
219 220
221
86 94
219 220
221
92
92 92
97 95 95
101
49
52
76
92
50
66
80
80
95 97
86 95
97
87
95
97
100
98
80
80
12
222
S
HI
195 197
197 200
190
191
194
193
193
194
223
224
189
189187 169
169
168
168
175
175
184
184
186
167
167
171 176
181
195
194
182
180
179
177
92
174
45,46

3
BELT & PULLEY
ASSEMBLY
6
85
92 94
109
113
120
121
147
148
149
150
151
152
153
154
155
156
158
159
160 161
149
149
159
155
161
156
156
151
151
157

4
MOVEMENT ARM /
WORKBOX ASSEMBLY
9
10
14 15
106
107
108
109
110
111
112
113
114
115
116
118
119
120
121
221
229
107
107
107
112
112
112
229
118
11
119
116
108
106
114
226
225
228
227
227
221
228
111

5
LINKAGE & SHOCK
ASSEMBLY
5
7
8
127
129
132
135
137
138
140
145
146
175
177
179
180
182
183 184
186
236
SEAT
HIGH
138
182
175
179
146
146
8
146

D
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
03-20-01
A
B
C
E
FG
H
J
K
L
M
O
Q,W
S
T
U
V
J
M
F
E
R
30 WEIGHT STACK
STANDARD .............
REF #....PART # .....200 lb. WEIGHT STACK (20-310)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HDTYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAPRING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET4 3/4" LENGTH
M ...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIAWHITE
O............09-6135.....BELT ROLLER
P............12-1102.....DECAL WARNING 4 3/4"
Q............12-1282.....WEIGHT STACK DECAL 20-310 lbs/kgs
R............17-2204.....1 X 4 X 9.330 TOPWEIGHT STEEL, 10 lbs.
S............17-2206.....1 X 4 X 9.330 SECOND WEIGHT STEEL, 10 lbs.
T............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
V............17-4131.....WEIGHT STACK PIN 30 HOLE
WOMEN'S/MEDICAL
REF #....PART #......130 lb. WEIGHT STACK (10-260)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HDTYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAPRING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET4 3/4" LENGTH
M ...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIAWHITE
O............09-6135.....BELT ROLLER
P............12-1102.....DECAL WARNING 4 3/4"
Q............12-1281.....WEIGHT STACK DECAL (WOMEN'S) 10-260 lbs/kgs
R............17-2210.....1 X 4 X 9.330 TOPWEIGHTALUM., 3.5 lbs.
S............17-2212.....1 X 4 X 9.330 SECOND WEIGHTALUM., 3.5 lbs.
T............17-2211.....1 X 4 X 9.330 BOTTOM WEIGHTALUM., 3.5 lbs.
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.
V............17-4131.....WEIGHT STACK PIN 30 HOLE
W...........12-1048.....WEIGHT STACK DECAL (MEDICAL) # 1-30
SUPER STACK
REF#.....PART #......290 lb. WEIGHT STACK (20-455)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HDTYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAPRING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET4 3/4" LENGTH
M ...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIAWHITE
O............09-6135.....BELT ROLLER
P............12-1102.....DECAL WARNING 4 3/4"
Q............12-1283.....WEIGHT STACK DECAL 20-455 lbs/kgs
R............17-2204.....1 X 4 X 9.330 TOPWEIGHT STEEL, 10 lbs.
S............17-2207.....1 X 6 X 9.330 SECOND WEIGHT STEEL, 15 lbs.
T............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
U............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
V............17-4131.....WEIGHT STACK PIN 30 HOLE
6

MINI 30ADD-ON WEIGHT KIT
REF # PART # DESCRIPTION
AA........01-1077.......3/8-16 X 3/4ALLEN CAP SCREW
BB........01-1258.......1/2 X 3/4 HEX BOLT BLACK
CC........01-4035.......1/4 X 1-1/4 WIZ BOLT BLACK
DD........02-4108.......3/8-16 X 3/4ALLEN CAP SCREW
EE........02-9190.......1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
FF ........03-2031.......3/8-16 HEX NUT BLACK
GG.......03-4290.......1/4 WIZ NUT BLACK ZINC
HH........06-8150.......1 1/4 EXT. SNAP RING
II...........04-5206 .......3/8 FLAT WASHER BLACK
JJ.........04-5214.......1/2 LOCK WASHERS BLACK
KK........06-7062........450 OD 5" SUPER COIL
LL.........07-8045 .......ADD ON WEIGHT SELECTOR PIN & KNOB
MM.......07-9245 .......MOLDED WEIGHTSTAND INSERT
NN........07-9250 .......MOLDEDADD-ON-WEIGHT BASE
OO.......07-9255.......MOLDEDADD-ON-WEIGHT LINK
PP........09-3072.......HOLE PLUG 3/8" BLACK
QQ.......12-1117........ADD ON WEIGHT DECAL LBS/KGS
RR........17-5998.......CASTADD-ON SECOND PLATE
SS........17-5999.......CAST ONE POUND WEIGHT
TT ........17-6015 .......RECTANGULAR WEIGHT BUSHING
UU........17-6020.......ANGLE BRACKET
VV 17-4138 SPO MINI STACK PIN
WW BSF510 SPO MINI WEIGHT STAND
XX 03-4065 3/8 CLIP NUT
CC
EE
GG
HH
KK
OO
QQ
RR
SS
TT
VV
LL
NN
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
AA
BB
DD
MM
UU WW
I I
JJ
7
PP
XX
01-13-99

2ST PULLOVER
E.L. CODES:............
2POS ....FULLY SHIELDED PULLOVER
2WPOS FULLY SHIELDED WOMENS' PULLOVER
2MPOS .FULLY SHIELDED MEDICAL PULLOVER
2PO ......PARTIAL SHIELDED PULLOVER
2WPO ..PARTIAL SHIELDED WOMENS' PULLOVER
2SPO ....PARTIALSHIELDED SUPER PULLOVER
REF# ....PART# ......DESCRIPTION..............
E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
WL19.........WELDMENT KIT PULLOVER
1............BF502........BACKFRAMEASSEMBLY
2............BF503........BACKFRAMEASSEMBLY
3............CM514.......CROSSMEMBERASSEMBLY
4............FL502........FOOTLEVERASSEMBLY
5............FL503........FOOTLEVERASSEMBLY
6............LK500........LINKAGEASSEMBLY
7............LK504........LINKAGEASSEMBLY
8............LK505........LINKAGEASSEMBLY
9............MA517.......MOVEMENTARMASSEMBLY
10..........MA518.......MOVEMENTARMASSEMBLY
11...........MA519.......MOVEMENTARMASSEMBLY
12..........SE501.......SEATASSEMBLY
13..........SF503........SEATFRAME ASSEMBLY
14..........WB503......WORKBOXASSEMBY
..............E.L. CODE: 2WPOS, 2WPO..............
WL20......... WELDMENT KIT PULLOVER WOMEN'S
15..........MA526.......MOVEMENTARMASSEMBLY (WOMEN'S)
..............E.L. CODE: 2MPOS..............
SH60.........SHIELD KIT PULLOVER MEDICAL
16 ..........03-4060.....1/4-20 CLIP NUT
17..........12-1024.....DECALWARNING (NEW)
18..........19-4938.....PARTS DIAGRAM PULLOVER
19..........02-4074.....SCREW TRUSS 1/4 X 1/2
20..........14-1645.....SMALL OUTER SHIELD MEDICAL
21..........14-1635.....SMALL INNER SHIELD
22..........02-4070.....SCREW SHIELD 1/4 X 3/4
23..........07-5081.....BACKSIDE SHIELD BRACKET
24..........19-1015.....2" SQ SERIES 170 DUAL LOC
25..........19-1016.....1 X 2 RECT SERIES 400 DUAL LOC
26 ..........14-2027.....WORKBOX LEFT SHIELD
27 ..........14-2028.....WORKBOX RIGHT SHIELD
28..........02-4077.....SHIELD SCREW RED 1/4-20 X 3/4 PAN HEAD
..............E.L. CODE: 2POS,2WPOS, 2PO, 2WPO, 2SPO..............
SH44.........SHIELD KIT PULLOVER
29 ..........03-4060.....1/4-20 CLIP NUT
30..........12-1024.....DECALWARNING (NEW)
31 ..........12-1026.....KEEP HANDS AWAY (YELLOW)
32..........12-2788.....INSTRUCTION PLACARD PULLOVER
33..........19-4938.....PARTS DIAGRAM PULLOVER
34..........02-4074.....SCREW TRUSS 1/4 X 1/2
35..........14-2024.....SMALL OUTER SHIELD
36..........14-2029.....SMALL INNER SHIELD
37..........02-4070.....SCREW SHIELD 1/4 X 3/4
38..........07-5081.....BACKSIDE SHIELD BRACKET
39..........19-1015.....2" SQ SERIES 170 DUAL LOC
40..........19-1016.....1 X 2 RECT SERIES 400 DUAL LOC
41 ..........14-2027.....WORKBOX LEFT SHIELD
42 ..........14-2028.....WORKBOX RIGHT SHIELD
43..........02-4077.....SHIELD SCREW RED 1/4-20 X 3/4 PAN HEAD
..............E.L. CODE: 2PO,2WPO, 2SPO 2WPO, 2SPO..............
SH45.........SHIELD KIT 2PO
44..........07-9138.....UPPER MAIN FRAME SHIELD MOUNT
45..........07-9273.....20 3/4 L. SHEET METAL 2STSHIELD SHROUD
46..........07-9274.....19 3/4 L. SHEET METAL 2ST SHIELD SHROUD
47..........14-2072.....SHIELD PARTIAL INNER
48..........14-2073.....SHIELD PARTIAL OUTER BF502
49..........01-1310.....BOLT HH5 1/2 X 2 1/4
50..........03-1055.....1/2 NTE
51 ..........03-4060.....1/4-20 CLIP NUT
52..........04-5214.....1/2 LOK WASHER
REF# ....PART# ......DESCRIPTION
53 ..........07-9004.....SHIELD MOUNT CENTER
54 ..........07-9274.....16GA SHEET METAL 2ST SHIELD SHROUD
55..........19-1015.....2" SQ SERIES 170 DUAL LOC
56..........19-1016.....1 X 2 RECT. SERIES 400 DUAL LOC
57..........02-4070.....SHIELD SCREWS
58 ..........03-4060.....1/4-20 CLIP NUT
59..........07-9137.....FRONT FRAME WORKBOX BRACKET
60..........07-9138.....UPPER MAIN FRAME SHIELD BRACKET
61..........19-1015.....2" SQ SERIES 170 DUAL LOC
62..........19-1016.....1 X 2 RECT. SERIES 400 DUAL LOC
..............E.L. CODE: 2POS,2WPOS, 2MPOS..............
SH46.........SHIELD KIT 2POS
63..........03-4040.....1/4-20 X 5/8 REV NUT (BRASS)
64 ..........03-4060.....1/4-20 CLIP NUT
65..........04-5214.....1/2 LOC WASH
66..........07-8835.....UPPER MAIN FRAME SHIELD MOUNT
67..........07-9138.....UPPER MAIN FRAME SHIELD MOUNT
68..........14-2138.....SHIELD OUTER BF502
69..........14-2025.....INSIDE MAIN SHIELD TOP
70..........14-2026.....INSIDE MAIN SHIELD BOTTOM
71..........01-1310.....BOLT HH5 1/2 X 2 1/4
72..........03-1055.....1/2 NTE
73 ..........03-4060.....1/4-20 CLIP NUT
74..........04-5214.....1/2 LOK WASHER
75..........07-5071.....LOWER SHORT FRAME HOOK
76 ..........07-9004.....MOUNT SHIELD LEFT LOWER
77..........07-9136.....BRACKET LARGE LOWER BASE SHIELD
78..........12-1024.....WARNING LABELDECALNEW
79..........02-4070.....SCREW SHIELD 1/4 X 3/4
80 ..........03-4060.....1/4-20 CLIP NUT
81..........07-9137.....FRONT FRAME WORKBOX BRACKET
82..........OMIT
83..........19-1015.....2" SQ SERIES 170 DUAL LOC
84..........19-1016.....1 X 2 RECT. SERIES 400 DUAL LOC
..............E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
FR16 .........FRAME KIT PULLOVER
85..........02-9220.....3/8 X 1 1/4 HH5
86..........01-1130.....3/8 X 2 1/4 HH5 BLACK
87..........01-1211.....3/8 X 4 1/4 HH5 BLACK
88..........02-9071.....3/8 X 3 3/4 HH5 BLACK
89..........02-9074.....3/8 X 4 1/4 HH5 BLACK
90..........02-9250.....3/8 X 2 1/4 HH5 BLACK
91..........03-1035.....3/8 NTE
92..........03-1035.....3/8 NTE BLACK
93..........04-5213.....3/8 LOC WASH
94..........04-5213.....3/8 LOC WASH BLACK
95 ..........04-5145.....PLASTIC BOLT CAP
96 ..........04-5130.....1/2" BOLT CAP WASHER
97 ..........04-5135.....3/8" BOLT CAP WASHER
98..........09-2040.....1 1/2 X 2 HP
99..........09-4080.....1" ROUND X 1/4 THICK BUMPER
100........09-5035.....RECTANGLE FOOTPAD
101........09-9107.....1/4 X 3 1/2 X 1 PVC CHANNEL 13 1/4" LONG
102........17-1481.....GUIDE RODS 59 1/8 LONG (BF502)
103........19-1014.....TAPE DOUBLE SIDED 2" WIDE 13" LONG
104........19-1014.....TAPE DOUBLE SIDED 2" WIDE 17" LONG
..............E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO
MV08.....MOVEMENTARM KIT PULLOVER
105........OMIT
106 ........04-5145.....PLASTIC BOLT CAP
107........01-1271.....1/2 X 1 1/4 HHB
108........01-0011.....1/2 X 3 HHB
109........01-2180.....5/8 X 1 1/2 HHB
110.........02-4119.....1/2 X 1 3/4AC
111.........03-1055.....1/2 NTE
112.........04-5214.....1/2 LOC WASH
113.........04-5215.....5/8 LOC WASH
114.........04-5130.....1/2" BOLT CAP WASHER
115.........06-5045.....ANTI-JUMP ROLLER
116.........07-5064.....203 PP BEARINGS
117.........OMIT.........
8

REF# ....PART# ......DESCRIPTION
118.........07-8402.....TAPPED BEARING MOUNT(205PP)
119.........07-8408.....TAPPED BEARING MT. (203PP)
120........09-8327.....3"PULLEY
121........11-1031.....CAM PULLOVER
122........24-6030.....KEVLAR BELT 70" LONG (TO WT STACK)
123........24-6030.....KEVLAR BELT 44" LONG (TO CAM)
124 ........45-1063.....BEARING BALL 205PP FAFNIR
..............E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
FP02..........FOOTPEDAL KIT PULLOVER
125........OMIT.........
126........01-1565.....1/2 X 5 HHB
127........01-3220.....3/4 X 1 1/2 SH BOLT
128........01-3290.....3/4 X 3 1/4 SH BOLT
129........02-4153.....5/16 X 1AC
130........OMIT.........
131 ........03-4142.....NUT 5/16 BLACK
132 ........03-1067.....NUT 5/8 BLACK
133........OMIT.........
134........OMIT.........
135 ........05-6090.....SPO MA LIFT BLOCK SPLIT BUSHING
1363......OMIT.........
137........07-8306.....FOOT PEDALAXLE 3/4 DIA CR X 11" LONG
138........07-9170.....PC BALL STUDS
139........09-1158.....1/4 X 2 1/2 X 1 PVC CHANNEL 17 3/4" LONG
140........09-2070.....2 SQ HP
141........09-3088.....PLUG HOLE 2.00 OD X 1.50 ID X .75L
142 ........09-4040.....3/4 CRUTCH TIP
143........09-4080.....1" ROUND X 1/4 THICK BUMPER
144........09-8020.....1 1/2 X 17 GRIP (FOOTPEDAL)
145........10-3035.....GAS SPRING LIFT-O-MAT (FOOTPEDAL)
146........45-1051.....IGUS 3/4 ID X 1/2 L BUSHING (LFI 1214-08)
..............E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
BLT02........BELT & PULLEY KIT 2
147........01-1321.....BOLT HH5 1/2 X 2 1/2
148........01-2180.....BOLT HH5 5/8 X 1 1/2 BLACK
149........01-4030.....1/4 X 1 WHIZ FLANGE SM PATTERN BLACK
150........03-1055.....1/2 NTE
151........03-5214.....1/4-20 WHIZ FLANGE L/N SM PATTERN BLACK
152........04-5215.....1/2 LOK WASHER
153........04-3055.....5/8 LOK WASHER BLACK
154 ........06-5045.....ANTI-JUMP ROLLER
155 ........07-8363.....IDLER PULLEY SPACER
156 ........07-8982.....END STRAP CLAMP
157 ........08-7063.....TEARDROP (FOR CAM)
158 ........08-7064.....TEARDROP INSERT
159 ........09-8327.....PULLEY 3"
160 ........07-8366.....BELTANCHOR TUBE
161........07-9079.....IDLER PLATES
162 ........09-8327.....PULLEY 3"
..............E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
IN01...........INSPECTION KIT
163........12-1080.....INSPECTION STICKER DECAL
164........12-1088.....DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/4 long
165........19-1291.....DECAL SERIAL# BAR CODE
166........40-7167.....BAG 50 X 46 X 86 X .002 THICK..............
E.L. CODE: 2WPOS, 2WPO..............
IN03...........INSPECTION KIT
166A......12-1175.....NAUTILUS WOMEN'S NAMEPLATE 2 1/2 x 9 1/4
..............E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
ST04..........SEAT BELT KIT 1
167........19-1611.....BELT SEAT MODIFIED 19-1605 & 19-1606
168........01-1548.....BOLT WIZ 3/8-16 X 3/4, BLACK
169........03-1035.....NUT NTE 3/8 BLACK
..............E.L. CODE: 2POS , 2PO, 2SPO..............
ST06..........SEAT KIT 1
170........09-3063.....7/16" WHITE HOLE PLUG
171........09-3080.....1 X 3 HOLE PLUG
172 ........12-1001.....SEAT POSITION INDICATOR ARROW
173........12-1009.....SEAT DECAL 1 BOTTOM -10TOP (5/8 WIDE) BLACK
174 ........06-8006.....SEATADJUSTMENT CABLE, 18"
REF# ....PART# ......DESCRIPTION
175........07-8027.....PIN CLEVIS 5/16 X 1 3/16
176........09-1058.....RUBBER HAND GRIP, 7/8 X 4 1/2
177........07-9298.....GAS SPRING COVER TUBE
178........07-9299.....GAS SPRING COVER PLUG
179........10-3045.....RIGID IN COMPRESSION, 250 N #7613IL
180 ........03-1075.....NUT HEX 10MM
181 ........06-8000.....SEATADJUSTMENT HANDLE 7/8"
182........07-8135.....COTTER PIN #RUE-10 mfg. PIVOT POINT
183........07-9201.....SHOCK LEVER P/N 783234
184........07-9205.....HEAD THREAD ON CASTALUM
185 ........12-1109.....SEAT SHOCK ADJ. TAG
186........12-1113.....SHOCK WARNING DECAL
187........07-5064.....BEARING 203 PP
188........10-4012.....40 MM O.D. WAVE SPRING SSB-0158-S17
189 ........19-1235.....NYLON SEAT ROLLERS
..............E.L. CODE: 2WPOS, 2MPOS, 2WPO..............
ST07..........SEAT KIT 2
190........01-1121.....3/8 X 2 HH5
191........03-2031.....3/8 NTE
192........04-3021.....3/8 LOC WASH
193 ........04-5135.....3/8" BOLT CAP WASHER
194 ........04-5145.....PLASTIC BOLT CAP
195........09-1106......938 ID X 9 OPEN END GRIP
196........09-3080.....1 X 3 HOLE PLUG
197........09-3094.....1.25 OD X .75 ID X .75 L HOLE PLUG
198 ........12-1001.....SEAT POSITION INDICATOR ARROW
199........12-1009.....SEAT DECAL 1 BOTTOM -10TOP (5/8 WIDE) BLACK
200........SE510 .......WOMEN'S FOOTRESTASSEMBLY
201 ........06-8006.....SEATADJUSTMENT CABLE, 18"
202........07-8027.....PIN CLEVIS 5/16 X 1 3/16
203........09-1058.....RUBBER HAND GRIP, 7/8 X 4 1/2
204........07-9298.....GAS SPRING COVER TUBE
205........07-9299.....GAS SPRING COVER PLUG
206........10-3045.....RIGID IN COMPRESSION, 250 N #7613IL
207 ........03-1075.....NUT HEX 10MM
208 ........06-8000.....SEATADJUSTMENT HANDLE 7/8"
209........07-8135.....COTTER PIN #RUE-10 mfg. PIVOT POINT
210........07-9201.....SHOCK LEVER P/N 783234
211.........07-9205.....HEAD THREAD ON CASTALUM
212 ........12-1109.....SEAT SHOCK ADJ. TAG
213........12-1113.....SHOCK WARNING DECAL
214........07-5064.....BEARING 203 PP
215........10-4012.....40 MM O.D. WAVE SPRING SSB-0158-S17
216 ........19-1235.....NYLON SEAT ROLLERS
..............E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
UPH11.......PULLOVER UPHOLSTERY KIT
217........UP8000.....BACK PAD
218........UP716.......SLIPCOVER
219........01-1551.....BOLT HH5 3/8 X 3 1/4 BLACK
220 ........04-5135.....3/8" BOLT CAP WASHER
221 ........04-5145.....PLASTIC BOLT CAP
222 ........UP8015.....SEAT PAD
223........02-9220.....BOLT HH5 3/8 X 1 1/4 BLACK
224........04-3021.....WASHER INTLOK 3/8 BLACK
225........UP8020.....MOVEMENTARM PAD R
226........UP8022.....MOVEMENTARM PAD L
227........02-9220.....BOLT HH5 3/8 X 1 1/4 BLACK
228 ........04-5135.....3/8" BOLT CAP WASHER
229........UP8030.....PAD WRAP AROUND
..............E.L. CODE: 2PO, 2WPO, 2SPO
230 ........04-5145.....PLASTIC BOLT CAP
231 ........04-5130.....1/2" BOLT CAP WASHER
232........09-2070.....2 SQ HP
233........09-3063.....7/16" WHITE HOLE PLUG
234........09-3065.....9/16" WHITE HOLE PLUG
235........09-3067.....1/4" WHITE HOLE PLUG
236........09-8053.....VINYL CAP1.000 DIAX 1/2" L BLACK TEXTURE
..............RL2PO......PULLOVER RL KIT
237........12-1560.....SPO RANGE LIMITER DECAL
238........12-2802.....2MPOS - RL INSTRUCTION PLACARD
239........14-1656.....PULLOVER RL INNERMAIN SHIELD
240........24-6030.....KEVLAR BELT 95' (TO WT. STACK)
9

REVISION DATE: 08-29-05
RANGE LIMITER ASSY.
MEDICAL PULLOVER
CABLEASSEMBLY PARTS
REF#....PART#.........DESCRIPTION
A ..........01-1105........BOLT BLACK HH5 3/8 X 1 1/2
B ..........01-1549.......BOLT HH5 3/8 X 1 3/4
C..........01-4030.......BOLT BLACK 1/4 X 1 WIZ FLANGE
D..........03-1035.......NUT BLACK NTE 3/8 ZINC
E ..........03-4290.......1/4-20 WHIZ FLANGE L/N SM PATTERN BLACK
F...........04-5206.......3/8 SAE FLAT WASHER
G..........04-5213.......WASHER BLACK INT LOCK 3/8
H..........06-4051.......19" RANGE LIMITER CABLE
I............06-4052 .......23 1/2" RANGE LIMITER CABLE
J...........06-4053.......52" RANGE LIMITER CABLE
K ..........06-4054.......56" RANGE LIMITER CABLE
L...........06-8200 .......5/8 EXTERNAL SNAP RING
M..........07-5560 .......IDLER PULLEY INSERT
N..........07-5775.......2 1/2"ALUMINUM PULLEY
O..........07-8379.......1/8 X 1/2 KEY
P ..........07-8840 .......IDLER BRACKET PLATE
Q..........07-8855.......CABLE PULLEY BRACKET
R..........08-3000.......METAL SPACER
S ..........10-1080.......13" EXTENSION SPRING
T...........10-3000.......6" EXTENSION SPRING (LE-095J-10-M)
U..........45-1037.......CABLE PULLEY
V ..........07-8374 .......MAPULLEY SHAFT
W .........07-7030.......1/4 X 1-1/2 ROLL PIN
A
B
C
D
E
G
J
K
L
M
N
O
P
R
S
U
V
W
F
Q
D
GG
GB
C
E
D
G
U
M
M
P
L
M
M

4
Nautilus warrants only to the original purchaser
that Nautilus® exercise equipment from the
manufacturer is free from defects in material and
workmanship under normal use and service. Our
obligation under this warranty shall be limited to the
repair or exchange at our plant (a) of any part or parts
of the structural frame, moving weldments or weight
stacks which may thus prove defective under normal
use and service for the lifetime of the product from
delivery to the original purchaser; (b) of any moving
part or parts not otherwise disclosed within this
warranty which thus may prove defective under
normal use and service within one (1) year from
delivery to the original purchaser; and (c) of any
upholstery, pads, grips or tethered weight pin
connectors which thus may prove defective under
normal use and service within 120 days from delivery
to the original purchaser. This warranty only applies
to those parts that our own examination discloses to
our satisfaction to be thus defective.
This warranty is expressly in lieu of all other
warranties, express or implied, including the
warranties of merchantability and fitness for use and
of all other obligations or liabilities on our part, and
we neither assume nor authorize any other person to
assume for us any other liability in connection with
the sale of this NAUTILUS® exercise equipment. This
warranty shall not apply to this NAUTILUS® exercise
equipment or to any part thereof which has been
subject to accident, negligence, alteration, abuse, misuse,
or a lack of maintenance in accordance with our
recommended maintenance instructions. We make no
warranty whatsoever in respect to accessories or parts
not manufactured by us and disclaim all warranties,
express or implied, as to such accessories and parts. The
term “original purchaser”, as used in this warranty, shall
be deemed to mean that person or entity for whom this
NAUTILUS® exercise equipment is originally installed.
This warranty shall apply only within the boundaries of
the continental United States.
NAUTILUS® shall not be liable for any loss or
damage, including incidental or consequential damages
resulting directly or indirectly from the use or loss of use
of our NAUTILUS® exercise equipment. Without
limiting the generality of the foregoing, this exclusion
from liability embraces the purchaser’s expenses for
downtime or for making up downtime, damages for
which the purchaser may be liable to other persons,
damages to property, and injury to or death of any
persons. We neither assume not authorize any person to
assume for us any liability in connection with sale or use
of our equipment. There are no oral agreements or
warranties collateral to or affecting this agreement.
Nautilus®Variable Resistance Warranty Limited
Warranty Terms & General Specifications
TM
®
Warranty Information
Kevlar™Belt Adjustment
Instructions
To adjust belt:
1. Remove the Shielding.
2. Remove the Tethered Weight-Pin from weight stack hole.
See Figure 3.
3. Lift top weight using the appropriate lifting mechanism
- in most cases the moving arms for exercising.
4. While top weight is suspended, insert a shim between
the first and second weight (two quarters will suffice).
5. Release top weight so the first stack is resting on the
shim.
6. Loosen the two bolts at the end of the belt and pull
through excess belting until tight.
7. Tighten belt bolts and lift top weight to remove the shim.
8. Lower the mechanism to rest on the weight stack.
9. If belt is still loose, repeat this procedure until there is
no looseness at the beginning of an exercise.
10. If you experience difficulties in tightening the belts,
please contact your Nautilus service professional or call
1-800-NAUTILUS (1-800-235-2233), Parts & Service
Department, for assistance.
Belts require tightening when a lack of resistance and
uneven feel is noticed at the beginning of an exercise. USE
CAUTION AROUND THE WEIGHT STACK WHEN
TIGHTENING KEVLAR™ BELTS.
Figure 3
WARNING
Store indoors only. Do not subject
machine to high humidity or damp
conditions.
TWO
QUARTERS
FOR SHIMS
TOP
WEIGHT
STACK
WEIGHT-PIN
BOLTS
KG.
LB.
20 9
KG.
LB.
30 14
KG.
LB.
40 18
KG.
LB.
50 23
KG.
LB.
60 27
KG.
LB.
70 32
KG.
LB.
80 36
KG.
LB.
90 41

1
Getting maximum results from Nautilus®
machines depends on proper maintenance
of equipment.
Maintenance
INSTRUCTIONS
TM
®
Welcome
Contents
TM
Nautilus machines -- the culmination of years of research
and refinement -- are made from the highest quality
materials, under exacting conditions. The quality control
tag attached to each machine before shipping ensures that
each unit has been thoroughly inspected to meet Nautilus'
strict requirements.
Should you, the owner of a Nautilus machine, need to
replace any parts because of normal wear and tear, or should
your machine ever need maintenance, Nautilus invites you
to call our Virginia Headquarters office for information on
parts and service.
Nautilus has available: detailed isometric drawings on
the website @ www.nautilus.com for each machine
manufactured, genuine Nautilus Upholstery Pads,
Naugahyde® Spray Cleaner/Conditioner recommended for
Nautilus upholstery pads and TFL #50 Wet Lubricant
recommended for the care of the guide rods of Nautilus
selectorized resistance machines.
Nautilus’ concern for the customer does not end with
the purchase of equipment. Your comments are always
welcomed. In the unlikely event that a problem occurs, call
us toll free:
Nautilus
Customer Service
1-800-235-2233
Fax: [phone]
Parts & Services
Regular and scheduled maintenance will prolong the life
of your Nautilus equipment. Should you have to replace
parts, use only genuine Nautilus parts. The Nautilus
Customer Service Team invites you to call in your order
for replacement parts. They’re never too busy to discuss
or offer a tip on your maintenance tasks.
Congratulations on choosing Nautilus® Variable
Resistance strength training equipment. The addition
of several exciting new features to the Nautilus® line,
as outlined in these instructions, ensures that your
equipment will operate with little scheduled
maintenance. We know this is important to you and
your customers, so please take a few minutes to read
the following instructions for keeping your Nautilus®
equipment in the best working condition.
For Variable Resistance Strength Training Equipment
Welcome ...........................................................1
Parts & Service ..................................................2
Safety/Before Exercising...................................2
Maintenance Schedule...................................2
General Maintenance.....................................2
Cleaning............................................................3
Lubrication.........................................................3
Hydraulic Unit Adjustment ...............................3
Kevlar Belt Adjustment Instructions.................4
Warranty Information........................................4

2
Maintenance Schedule
Before Exercising
1. Supervision is necessary when the machine is
used by or near children, invalids, or disabled
persons.
2. Follow the instructions for specific exercises on
each machine
3. Get in and out of the equipment carefully.
4. Never operate the machine without shields in
place.
5. Use only Nautilus selector pins in weight stack.
Never drop or insert any other object into
machine opening.
6. Use this machine only as intended or described
in this manual.
7. Do not operate equipment with loose or damaged
parts.If machine fails to operate correctly, do not
attempt to repair. Notify authorized personnel of
the problems.
8. Keep hands and feet clear of weights and other
moving parts when in use. Keep hands and feet
only on the hand grips and foot pads provided.
9. Failure to comply with these instructions may
result in personal injury.
To guard against injury, all equipment users
should follow these instructions.
Safety
■Check with your physician and get approval
before beginning a training routine.
■Become familiar with the equipment before
beginning a training routine.
■Always warm-up before and cool down after
exercising.
■Move slowly during each exercise. Do not jerk
or "throw" the weight.
■Breathe freely. Donot hold your breath while
lifting or lowering weight.
■Hold movement arms and handles firmly, do
not squeeze or grip tightly.
■Structure each workout to exercise the largest
muscles first. Suggested routines are found in
the Nautilus TotalFitness Program.
■Experiment to find the exact weight you need
for each exercise. Select a resistance that allows
you to perform eight to twelve slow repetitions.
Take two seconds to lift the weight. Pause briefly,
andtake four seconds to lower the weight.
Stop exercising immediately if you experience a sharp
nerve or joint pain, and seek medical advice.
EVERY 6
DAILY WEEKLY MONTHLY MONTHS
General Maintenance
Check Safety & Warning Decals ✿✿✿✿✿✿✿✿✿✿✿✿✿■
Inspect Belts & Cables ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Belt ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Nuts and Bolts ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check All Pegs and Stops _______________________________________________________■
Examine Rotation Points _________________________________________________________________________■
Cleaning
Clean Upholstery _____________________________________■
Use Nautilus Disinfectant Cleaner.
Clean Surface Area _________________________________________________■
Remove Dust___________________________________________________________________________________■
Lubrication
Lubricate and Clean Guide Rods Using TFL 50___________________________■
Do not lubricate hydraulic cylinders.

3
Do not place equipment in direct sunlight as ultra violet
rays can damage shields and upholstery.
NET WT. 10 OZ. (283.5g)
STOCK NO.
RG 60127
DANGER! EXTREMELY FLAMMABLE. HARMFUL OR FATAL IF SWALLOWED.
CONTENTS UNDER PRESSURE. SEEBACK PANEL.
DANGER! EXTREMEMENT INFLAMMABLE.
CONTENU SOUS PRESSION. VOIR ETIQUETT AL'ENDOS.
■Cleans/Lubricates/Protects
■Homogenized/No Kerosene/No Wax
■Non-Toxic/Environmentally Safe
■Nettote/Lubrifie/Protege
■Produit Homogénéisé/Formule
D'avant-Garde/Sans Cire
■Non-Toxique/Sans Effet Sur
E'environnement
PART
NUMBER
19-1160
*TFL 50
Wet
Lubricant
Recommended
for Nautilus
Machines.
Lubrication
Cleaning
1. UPHOLSTERY CLEANING AND PROTECTION
A. Keep pads free of perspiration at all times.
B. Clean and disinfect upholstery at the end of each
day,especially areas where perspiration and scalp
oil collect.
C. Clean all outside surfaces with non-abrasive, non-
chlorinated household cleaners. Nautilus
Disinfectant Cleaner is an effective upholstery care
product. 2. CLEANING AND CARE OF PAINTED
SURFACES
A. Wipe painted surfaces with a
damp cloth and car wax.
B. Let dry and buff with a dry
cloth.
3. CLEANING AND CARE OF ABS PLASTIC
SHIELDING
A. Clean with non-abrasive, non-
chlorinated household cleaners.
B. Vacuum or wipe dust from
recessed areas and surfaces
WARNING
Do not lubricate
MINI WEIGHTS.
May cause damage
and VOID
WARRANTY.
MOVING PARTS
A. To clean and lubricate guide rods, apply TFL#50
Wet Lubricant to a clean cloth then use to wipe
rods.
Note: The hydraulic unit only needs adjustment if the
seat will not stay in position.
1. Remove CLEVIS and COTTER PINS. Remove
CIRCULAR COTTER PINS by lifting up the wire that crosses
over straight end of pin, see Figure 1. Save all PINS.
2. Use a flat blade screwdriver to gently unsnap CABLE
from LEVER MECHANISM. Be careful not to break cable
fitting.
3. Remove hydraulic unit from machine, loosen NUT by
backing it down ROD. Hold LEVER MECHANISM and twist
SHAFT until there is free play in LEVER, as shown by "B" in
Figure 1.
4. Hold LEVER MECHANISM and twist SHAFT (as shown
by "C" in Figure 3) until LEVER free play is gone, then back
off 1/8 turn. Tighten NUT against LEVER MECHANISM. The
NUT MUST BE PROPERLY TIGHTENED to keep hydraulic
unit in adjustment.
5. TwistSHAFT slightly to realign the top and bottom
clevis pin holes.
6. Use pliers to snap and lock the CABLE on to the LEVER
MECHANISM.
7. Reposition the hydraulic unit on machine and insert
CLEVIS and COTTER PINS. The circular COTTER PINS can
be pushed into holes.
8. The HANDLE NUT should be tight against the
HANDLE HOUSING, see Figure 2. The HANDLE LEVER
should touch the GRIP when squeezed. If it does not touch,
adjust as follows:
a. Loosen the HANDLE NUT by turning counter
clockwise.
b. Turn the ADJUSTMENT BARREL clockwise until the
HANDLE LEVER has approximately 1/4" free play.
c. Tighten the HANDLE NUT against the HANDLE
HOUSING.
Hydraulic Unit Adjustment
3. SHIELD REMOVAL
Nautilus® 2ST machines are equipped with quick-
release shield fasteners. To remove Quick-Release
shielding, gently pull shielding away from the frame.
Use a proper screwdriver to remove front shielding,
which is attached to the frame with screws.
HIGH PRESSURE : DO NOT LUBRICATE
ROD. SEAL DAMAGEWILL OCCUR.
EYE AND INJECTION HAZARD EXISTS.
Figure 1
HANDLE
NUT
ADJUSTMENT
BARREL
HANDLE HOUSING
HANDLE
LEVER
1/4" free play
Figure 2
or COTTER PIN
CLEVIS
PIN
NUT
LEVER
MECHANISM
A
B
SHAFT
LEVER
C
HIGHPRESSURE : DO NOT LUBRICATE
ROD.SEAL DAMAGEWILL OCCUR.
EYEAND INJECTION HAZARD EXISTS. HIGHPRESSURE : DO NOT LUBRICATE
ROD.SEAL DAMAGEWILL OCCUR.
EYEAND INJECTION HAZARD EXISTS. HIGHPRESSURE : DO NOT LUBRICATE
ROD.SEAL DAMAGEWILL OCCUR.
EYEAND INJECTION HAZARD EXISTS.
CIRCULAR COTTER PIN
CABLE
Detergent/
Disinfectant-Odor
Counteractant
Detergente/
Desinfectante
y Neutralizante
de Olores
Keep out of Reach of
Children • For Industrial
Use Only
HEALTH
FIRE
REACTIVE
PART
NUMBER
19-1175
Detergent/Disinfectant Odor Counteractant
QUIK FILL A-
33