NCR INVENCO Retrofit G6 Plus InvencoLink GVR... User manual

INSTALLATION INSTRUCTIONS
NCR OPTIC 5 for GVR Advantage
Release 1.0
497-0513340
Issue B

Document Number
DCV-00202
Date Released
Oct. 2016
Revision Number/Security level
R01 S2
Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
Retrofit G6+InvencoLink
GVR Advantage (US)
Installation Guide
Kit Part Number: 6001-0001-8801

Document Number
DCV-00202
Date Released
Oct. 2016
Revision Number/Security level
R01 S2
Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
Release History
Version
Prepared by
Date
Change description
0
Adam Crocker
August 2016
Initial version to be approved by UL
1
Adam Crocker
October 2016
Updated after review by UL.
Added RFK earthing arrangement.
Removed side-specific BOM
and added reference to InvencoLink
PreInstallation to align the installation
process with customer supply-chain
operation.
Added gasket replacement.
Added replacement lock latch details
and renumbered the figures in section
4.3.
© 2016 by Invenco Group Limited
All rights reserved
No part of this document may be copied or reproduced in any form without prior written consent from Invenco.
Invenco has taken great effort to verify the accuracy of this document but assumes no responsibility for any technical
inaccuracies or typographical errors

Document Number
DCV-00202
Date Released
Oct. 2016
Revision Number/Security level
R01 S2
Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
Contents
Release History 2
1 Introduction 4
1.1 Tools Required 4
1.2 Installation Kit Contents 5
2 Safety & Compliance Information 7
2.1 Preliminary Precautions 7
2.2 Emergency Total Electrical Shut-Off 7
2.3 Total Electrical Shut-Off Before Access 7
2.4 Evacuation, Barricading and Shut-Off 7
2.5 Read the Manual 7
2.6 Follow the Regulations 8
2.7 Replacement Parts 8
3 Safety Symbols and Terminology 8
3.1 Prevent Explosions and Fires 8
3.1.1 No Open Flames 9
3.1.2 No Sparks - No Smoking 9
3.1.3 Working Alone 9
3.1.4 Working with Electricity Safety 9
3.1.5 Hazardous Materials 9
3.1.6 In an Emergency 9
3.1.7 Approvals 10
3.1.8 Laser Warning 10
3.2 Computer Programs and Documentation 10
4 Installation Guide 11
4.1 Disassembly Procedure 11
4.2 Pre-Installation Procedure 31
4.2.1 Transfer the Lock to the Pre-Assembled RFK Door. 31
4.2.2 Replace the Gasket on the Pump Door 32
4.2.3 Install the InvencoLink Converter. 34
4.3 Installation Procedure 35
5 First Power-Up 43

Document Number
DCV-00202
Date Released
Oct. 2016
Revision Number/Security level
R01 S2
Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
1 Introduction
The documentation provides some basic guidelines for retro-fitting the G6 Outdoor Payment Terminal
(OPT).
This Retro-Fit Kit can be installed into either Side One or Side Two of a Gilbarco Advantage dispenser;
For a single-sided installation, or if this Kit will be installed into Side One (i.e. the first side
installed) of a double-sided installation, it requires the pre-installation of UL Listed by Report
Retrofit Kit Part Number 6009-0008-8801 (InvencoLink Converter) before installation into the
dispenser. The process is covered in §4.2 Pre-Installation Procedure of this instruction, by reference
to the instructions in that Kit.
For a double-sided installation, two of these Kits are required.
1.1 Tools Required
The following tools are required to mount the G6 OPT:
Philips #1 screwdriver
Flat 5mm screwdriver
Small adjustable spanner
Large adjustable spanner (1”)
Side cutters
Cable (zip) ties
Pliers
3/8” Socket or Nut Driver
3/16” Hex (Allen) Key
Towelling cleaning rags.
Household sticky residue remover
(containing limonene).
e.g. “Goo Gone®”
100% Isopropyl Alcohol (IPA)
cleaner
WARNING
Do NOT use power tools if working on a fuel station forecourt.
Any spark could cause an explosion.

Document Number
DCV-00202
Date Released
Oct. 2016
Revision Number/Security level
R01 S2
Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
1.2 Installation Kit Contents
Unpack the Retro-Fit Kit and check that all of the parts listed below are present.
G6 OPT (IP0065), Mounted on RFK Door
(MP0550):
PSU Plate with cables (EZ0408):
Cable Kit (IA0029):
Comprising (clockwise from top left):
EK0124
GVR Pump to Pump Adaptor, 0.6m
EK0125
GVR to InvencoLink, 0.6m
EK0131
Cat-5e, Flexible, 1.8m, YELLOW
EK0129
Cat-5e, Flexible, 1.8m, RED
Gasket (MP0614):
Note: colour may vary

Document Number
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Date Released
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Revision Number/Security level
R01 S2
Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
Sundry Parts –Side One
Comprising:
2
MS0143 6-32 x ¼” machine screws
1
MN0032 3/4” Nut for the door lock
2
MF0046 Self-Adhesive cable clips
Replacement Lock Latch (MP0624):

Document Number
DCV-00202
Date Released
Oct. 2016
Revision Number/Security level
R01 S2
Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
2 Safety & Compliance Information
This section introduces the hazards and safety precautions associated with installing, inspecting,
maintaining or servicing G6 OPT. Before proceeding, check the relevant hazard and safety information.
Fire, explosion or electrical shock could occur and cause death or serious injury if these safe service
procedures are not followed.
2.1 Preliminary Precautions
You are working in a potentially dangerous environment of flammable fuels, vapour, and high voltage.
Only trained or authorized individuals knowledgeable in the related procedures should install, inspect,
maintain or service this equipment.
2.2 Emergency Total Electrical Shut-Off
Locate the forecourt emergency fuel shut-off valves and electrical isolation breakers. Understand how to
use these, should they be required. Locate the switch or circuit breakers that shut-off all power to all
fuelling equipment and dispensing devices.
2.3 Total Electrical Shut-Off Before Access
Any procedure requiring access to electrical components or the electronics of a pump/dispenser requires
total electrical shut-off of that unit. Understand the function and location of this switch or circuit breaker
before inspecting, installing, maintaining, or servicing the G6/Optic 5 OPT.
2.4 Evacuation, Barricading and Shut-Off
Any procedures requiring accessing a pump/dispenser head requires the following three actions:
An evacuation of all unauthorized persons and vehicles
Using safety tape or cones as barricades to the effected units
A total electrical shut-off of the affected unit(s)
2.5 Read the Manual
Read, understand and follow this manual and any other labels or related materials supplied with the
equipment. If you do not understand a procedure, call an Invenco Authorized Service Centre or Invenco
Service Officer. It is imperative to your safety and the safety of others to understand the procedures
before beginning work.

Document Number
DCV-00202
Date Released
Oct. 2016
Revision Number/Security level
R01 S2
Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
2.6 Follow the Regulations
Regulations in OSHR (Occupational Safety and Health Regulations), national, state and local codes,
including customer requirements must be followed. Failure to install, inspect, maintain or service this
equipment in accordance with these codes, regulations and standards may lead to legal citations with
penalties and may affect the safe use and operation of the equipment.
2.7 Replacement Parts
Use only genuine Invenco replacement parts and retrofit kits on your installation. Using parts other than
genuine Invenco replacement parts could create a safety hazard and violate local regulations.
3 Safety Symbols and Terminology
This safety alert symbol is used in this manual and on warning labels to alert you to a precaution
which must be followed to prevent potential personal safety hazard. Obey safety directives that
follow this symbol to avoid possible injury or death.
Signal Words
These signal words used in this manual and on warning labels tell you the seriousness of particular safety
hazards. The precautions below must be followed to prevent death, injury or damage to the equipment:
DANGER: Alerts you to a hazard or unsafe practice which will result in death or
serious injury.
WARNING: Alerts you to a hazard or unsafe practice that could result in death or
serious injury.
CAUTION: Designates a hazard or unsafe practice which may result in minor
injury, property or equipment damage.
Working With Fuels and Electrical Energy
3.1 Prevent Explosions and Fires
Fuels and their vapors may explode or burn if ignited. Spilled or leaking fuels cause vapors. Even filling
customer tanks will cause potentially explosive vapors in the vicinity of dispenser or island.

Document Number
DCV-00202
Date Released
Oct. 2016
Revision Number/Security level
R01 S2
Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
3.1.1 No Open Flames
Open flames from matches, lighters, welding torches or other sources can ignite fuels and
their vapors.
3.1.2 No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or
pipes can also ignite fuels and their vapour. Static electricity, including an electrostatic
charge on your body, can cause a spark sufficient to ignite fuels and their vapors. After
getting out of a vehicle, touch the metal of your vehicle to discharge any electrostatic
charge before you approach the dispenser island.
3.1.3 Working Alone
It is highly recommended that someone who is capable of rendering first aid be present during servicing.
Be familiar with Cardiopulmonary Resuscitation (CPR) methods if you are working with or around high
voltages. This information is available from the First Aid training providers. Always advise the station
personnel about where you will be working, and caution them not to activate power while you are working
on the equipment. Use the OSHA Tag-out/Lockout procedures. If you are not familiar with this
requirement, refer to information in the relevant manual and OSHA documentation.
3.1.4 Working with Electricity Safety
Ensure that you use safe and established practices in working with electrical devices. Poorly wired
devices may cause a fire, explosion or electrical shock. Ensure that grounding connections are properly
made. Take care that sealing devices and compounds are in place. Ensure that you do not pinch wires
when replacing covers. Follow OSHA Tag-out/Lockout requirements. Station employees and service
contractors need to understand and comply with this program completely to ensure safety while
equipment is down.
Follow all applicable requirements in NFPA 30, 30A and 70, and those of the Local Authority Having
Jurisdiction for electrical wiring.
3.1.5 Hazardous Materials
Some materials present inside electronic enclosures may present a health hazard if not handled correctly.
Be sure to clean hands after handling equipment. Do not place any equipment in mouth.
3.1.6 In an Emergency
Compile the following information in case of emergency:
Location of accident (e.g. address, front/back of building, etc).
Nature of accident (e.g. possible heart attack, struck by a vehicle, burns, etc).
Age of victim (e.g. baby, teenager, middle-age, elderly).
Whether or not victim has received first aid (e.g. stopped bleeding by application of pressure etc).
Whether or not victim has vomited (e.g. if swallowed or inhaled something etc).

Document Number
DCV-00202
Date Released
Oct. 2016
Revision Number/Security level
R01 S2
Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical
advice immediately.
3.1.7 Approvals
Invenco develops and maintains its hardware and software products using industry-standard quality
processes, and is audited by various bodies.
The Invenco G6 OPT has a UL File Reference of MH61528 and carries a label similar to this:
3.1.8 Laser Warning
Some models of the G6 OPT incorporate a barcode reader. The barcode reader incorporates a laser
aiming system. The Laser has a Class 2 output power to IEC 60825-1:2007 / ANSI Z136.1
CAUTION
LASER RADIATION
DO NOT STARE INTO BEAM
1mW MAX OUTPUT at 635-670nm
CLASS 2 LASER PRODUCT4
3.2 Computer Programs and Documentation
All Invenco Group Ltd. computer programs (including software on discs and within memory chips) and
documentation are copyrighted by, and shall remain the property of, Invenco Group Ltd. Such computer
programs and documents may also contain trade secret information. The duplication, disclosure,
modification, or unauthorized use of computer programs or documentation is strictly prohibited, unless
otherwise licensed by Invenco Group Ltd.

Document Number
DCV-00202
Date Released
Oct. 2016
Revision Number/Security level
R01 S2
Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
4 Installation Guide
1. Please ensure all safety procedures are followed per requirement by the customer before
installing the retrofit kit.
2. Remove power to Pump and follow the OSHA Lock-out/Tag-out procedures.
3. This installation will require a panel replacement. The panel will be removed from the door and
replaced with a pre-built panel with the OPT pre-fitted.
4.1 Disassembly Procedure
Before installation of the equipment can take place, the existing electronic payment assembly
must be removed from the dispenser. This section covers the removal of the Gilbarco CRIND
components including:
The CRIND Panel Door with components (card reader, display, etc.)
The printer
The T19501-Gx Monochrome display CPU board or other installed screens.
The CRIND Rack Assembly with wire assemblies
1. At the main disconnect panel, disconnect all power to the dispenser and the pump servicing the
dispenser. Tag all disconnected breakers to prevent others from reconnecting power.
2. Identify the A Side of the dispenser.
Note: For the purposes of this manual, Side One of the dispenser refers to the side with the
manufacturer’s label.
3. Identify whether the pump is a “Wide Frame” or “Narrow Frame” version from the pictures below –
some steps below vary depending which version you have:
Failure to turn off the unit during installation of the kit may cause injury or bodily harm from electrical shock.
Ensure that all power to the unit is switched off before opening the door of the unit and during kit installation.
WARNING

Document Number
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Date Released
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Revision Number/Security level
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Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
“Wide Frame” “Narrow Frame”
4. Using a 3/16” Hex key, undo the retaining bolts located along the bottom edge of the main door.
Depending on the model and dispenser setup, there could be between two to four bolts to remove.
The bolts should be captive but may fall out. Do not discard these bolts. (Fig. 1.1)
Fig. 1.1 –Remove the bolts from the main door
5. Unlock and open the door(s).
1) Wide Frame –unlock both left and right doors, then open them both.
Fig. 1.2a –Unlock both option doors (Wide)
Retaining Bolts
Panel to be replaced
Door Locks

Document Number
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Date Released
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Revision Number/Security level
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Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
2) Narrow Frame –unlock and open the left door, then raise the latch for the right door and
open it:
Fig. 1.2b –Unlock both option doors (Narrow)
6. Unplug all components on options door.
1) Remove or unfasten any cord restraints that may be present on the options door. (Fig. 1.3)
Fig. 1.3 –Unfasten cable restraints
2) There are different displays used in the pump. Use the pictures below to determine which
cables to unplug (if present) for both the display and its backlight (Fig 1.4)
Door Latch
Door Lock
Raise latch
behind panel

Document Number
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Revision Number/Security level
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Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
“Monochrome Display”
“Single-Line Display” –Note: the grey cover can be left in place
Fig. 1.4 –Unplug backlight and display cables.
3) Unplug the Handicap Assistance option cable if it is present. (Fig. 1.5)
Fig. 1.5- Unplug handicap assistance cable
4) Unplug the user keypad harnesses if it is present. (Fig. 1.6)
Display Cable
Backlight
Cable
Handicap
Assistance
Cable

Document Number
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Date Released
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Revision Number/Security level
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Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
Fig. 1.6 –Unplug user keypad harnesses
5) Unplug the soft key cables. (Fig. 1.7)
Fig. 1.7 –Unplug Soft key cables.
6) Unplug the card reader cable.
Soft Key
Cables
Both Wires
Harnesses

Document Number
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Date Released
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Revision Number/Security level
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Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
Fig 1.8 –Unplug the card reader cable
7. Place the loose cables from the options door components inside the dispenser cavity to set them out
of the way.
8. Remove the factory lock assembly on the CRIND options door.
Note: The factory lock will be kept and reused during the installation process of the new
OPT kit. Discard only the latch; do not discard any other parts of the lock.
1) Using a large Philips head screwdriver, remove the set screw, the latch, and the lock washer
from the back of the lock assembly. (Fig 1.9a,b)
Fig 1.9a –Back side of lock assembly
Card Reader
Cable

Document Number
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Date Released
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Revision Number/Security level
R01 S2
Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
Fig 1.9b –Latch, set screw, and lock washer
2) Depending on the lock mounting, use one of the following to undo the lock:
i. Using a large flathead screwdriver, pry off and discard the snap collar from the lock
assembly (Fig 1.9c), or
Fig 1.9c –Removing snap collar
ii. Using a large spanner, undo the large nut holding the housing (Fig 1.9d).
Fig 1.9d –Remove the large nut

Document Number
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Date Released
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Revision Number/Security level
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Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
3) Pull the remainder of the lock assembly through the front of the options door. Be careful not
to pull out the lock cylinder from the cylinder housing. (Fig 1.9e)
Fig 1.9e –lock cylinder and cylinder housing
4) Set the lock assembly aside. It will be reused during the installation process of the new OPT
kit. Do not discard the Lock assembly. (Fig 1.9f)
Fig 1.9f –Lock disassembled. Keep parts at left, discard latch at right
Lock Cylinder
Cylinder Housing

Document Number
DCV-00202
Date Released
Oct. 2016
Revision Number/Security level
R01 S2
Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide
9. Unlatch all the main door latches. The Wide Frame has four latches; the Narrow Frame has three
latches. (Fig. 1.10a,b)
“Wide Frame”
“Narrow Frame”
Fig. 1.10a –Unlatch all door latches
Door Latches
Door Latches