NED SUi7450T2 User manual

User’s Manual
Line Scan Camera
Type: SUi7450T2
NIPPON ELECTRO-SENSORY DEVICES CORPORATION

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SUi7450T2 UME-0033-01
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For Customers in U.S.A.
This equipment has been tested and found to comply with the limits for a Class A digital
device, in accordance with Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference, in which case the user will be required to correct
the interference at his or her own expense.
For Customers in the EU
This equipment has been tested and found to comply with the essential requirements of
the EMC Directive 2004/108/EC, based on the following specifications applied:
EU Harmonised Standards
EN55022:2010 Class A
EN61000-6-2:2005
Warning
This is a class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
Directive on Waste Electrical and Electronic Equipment (WEEE)
Please return all End of Life NED products to the distributor from whom the product was
purchased for adequate recycling and / or disposal. All costs of returning the Product to
NED are borne by the shipper.

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Introduction
Thank you for purchasing NED’s Line Scan Camera. We look forward to your continued
custom in the future.
For safety use
For your protection, please read these safety instructions completely before operating
the product and keep this manual for future reference.
 The following symbols appear next to important information regarding safe product
handling.
Safety precaution
Never disassemble or modify this product, unless otherwise specified to do so in this
manual.
When hands are wet, avoid handling this product and do not touch any of the
connection cable pins or other metallic components.
Do not operate this product in an environment that is exposed to rain or other severe
external elements, hazardous gases or chemicals.
If the product is not to be used for an extended period of time, as a safety precaution,
always unplug the connection cable from the camera unit.
If the product installation or inspection must be executed in an overhead location,
please take the necessary measures to prevent the camera unit and its components
from accidentally falling to the ground.
If smoke, an abnormal odor or strange noise is emitted from the camera unit, first
turn OFF power, then unplug the cable from the camera unit.
This product is not intended for use in a system configuration built for critical
applications.
Warning
If the product is not handled properly, this may result in
serious injury or possible death.
Caution
If the product is not handled properly, this may result in
physical injury or cause property damage.
Warning

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Instructions before use
Only operate this product within the recommended environmental temperature
range.
Use only the specified power source and voltage rating.
Do not drop this product. Avoid exposure to strong impact and vibrations.
Install the camera unit in a well-ventilated environment, in order to prevent the
camera from overheating.
If the camera must be installed in an environment containing dust or other particles,
take required measures to protect the camera unit from dust adhesion.
Do not unplug the cable while power is being supplied to the camera unit. To prevent
product damage, always shut down the power supply before unplugging the power
cable.
When the surface of the camera window becomes dirty due to dust or grime, black
smudges appear in the displayed image. Use an air blower to remove the dust
particles. Dip a cotton swab into ethanol alcohol and clean the camera window. Be
careful not to scratch the glass.
Use of non-infrared lighting such as a daylight fluorescent lamp is recommended. If
halogen lighting is employed, always install an infrared filter into your system
configuration.
Please note that exposure to long wavelength light outside of the sensors visible
optical range can affect the image.
Sensitivity may fluctuate depending on the spectral response level of the light source.
In cases like this, changing the light source to one with a different spectral response
level may reduce this problem.
If the CCD is continually exposed to bright light which would exceed the CCD
saturation for a long time, the colour filter may become faded. As far as possible, the
sensor should be protected from light except when in use.
For stabilized image capturing, turn ON the power supply and execute aging for ten
to twenty minutes before actually using the camera unit.
Do not share the power supply with motor units or other devices that generate noise
interference.
The signal ground (SG) and the frame ground (FG) are connected inside the camera
unit. Design the system configuration so that a loop will not be formed by the ground
potential differential.
Do not disconnect the camera while rewriting the embedded memory.
When you change the exposure mode that is set at the NED factory, input control
signal (CC1) from the capture board.

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Product Warranty
Warranty Period
The product warranty period, as a general rule, is two years from purchase; however for
detailed conditions please contact the sales representative for your region/country.
However, in some cases due to the usage environment, usage conditions and/or
frequency of use, this warranty period may not be applicable.
Warranty Scope
Product repair will be performed on a Return To Manufacturer basis. On-site
maintenance will incur additional charges.
If defects in material or workmanship occur during the warranty period, the faulty part
will be replaced or repaired by us free of charge. Return shipping charges must be paid
by the sender. However, the following cases fall outside of the scope of this warranty:
Exclusions from Warranty Coverage
We will under no circumstances assume responsibility for the following cases: damage
caused by fire, earthquake, other acts of a third party, other accidents, negligent or
intentional misuse by the user, or other usage under extraordinary circumstances.
Damages (e.g. loss of business profits, business interruption, etc.) resulting from use or
non-use.
Damages caused by use other than as described in this document.
Damages resulting from malfunction due to a connected device.
Damages resulting from repairs or modifications performed by the customer.
Fault Diagnosis
As a general rule, in the first instance fault diagnosis should take the form of a
telephone call or an email to enable us to assess the circumstances of the malfunction.
However, depending on the customer’s requests, we, or our agent, may require an
additional fee for this service.
Exclusion of Liability for Compensation for Missed Opportunities
Regardless of whether within the warranty period or not, our warranty does not cover
compensation for missed opportunities for our customers, or our customers’ customers,
caused by a fault of our products, nor for damage to products other than our own, or
related business.

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Note about Product Usage
This product has been designed and manufactured as a general-purpose product for
general industry. In applications expected to be life-critical or safety-critical, the installer
or user is requested to install double or triple failsafe systems.
Repair Service Outline
The cost of dispatching engineers etc. for repair service is not included in the price of
purchased and supplied goods. On request, arrangements can be made separately.
Scope of Repair Service
The above assumes business dealings and usage to take place in the customer’s
region / country. In cases of business dealings and/or usage outside the customer’s
region/country, separate consultation is required.

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Table of Contents
1 Product Outline.............................................................................................................10
1.1 Features...................................................................................................................................10
1.2 Applications.............................................................................................................................10
1.3 Image Sensor...........................................................................................................................11
1.4 Performance Specifications...................................................................................................11
2 Camera Setting and Optical Interface .........................................................................14
2.1 Setting Camera........................................................................................................................14
2.2 Fixing Camera .........................................................................................................................14
2.3 Camera dimension..................................................................................................................14
2.4 Optical Interface......................................................................................................................15
3 Hardware........................................................................................................................16
3.1 Camera Connection................................................................................................................16
3.2 Input / Output Connectors and Indicator ..............................................................................17
3.3 Connectors / Pin Assignments / Cables................................................................................18
3.4 Power Supply ..........................................................................................................................20
4 Camera Control.............................................................................................................21
4.1 Flow of Camera Control..........................................................................................................21
4.1.1 Command Overview..............................................................................................................21
4.1.2 Command Format (PC to Camera Transmission)...............................................................21
4.1.3 Reply Format (Camera to PC Transmission) ......................................................................21
4.1.4 Camera Control Commands.................................................................................................22
4.1.5 Memory Setup Values (Factory Settings)............................................................................24
4.2 Details on Commands.............................................................................................................25
4.2.1 Exposure Mode .....................................................................................................................25
4.2.2 Free run Exposure Mode Scanning.....................................................................................25
4.2.3 Setting Odd Gain (1~3700 pixel) ..........................................................................................25
4.2.4 Setting Even Gain (1~3700 pixel).........................................................................................25
4.2.5 Setting Odd Gain (3701 ~ 7400 pixel) ..................................................................................26
4.2.6 Setting Even Gain (3701~7400 pixel)...................................................................................26
4.2.7 Setting Odd Offset (1~3700 pixel)........................................................................................26
4.2.8 Setting Even Offset (1~3700 pixel).......................................................................................26
4.2.9 Setting Odd Offset (3701 ~ 7400 pixel)................................................................................27
4.2.10 Setting Even Offset (3701~7400 pixel)...............................................................................27
4.2.11 Setting Video Output Switching.........................................................................................27
4.2.12 Setting Pixel Correction......................................................................................................27
4.2.13 Pixel Correction target level...............................................................................................28
4.2.14 User Pixel Correction data acquisition 1...........................................................................28
4.2.15 User Pixel Correction data acquisition 2...........................................................................28
4.2.16 User Pixel Correction data Save........................................................................................28

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4.2.17 Data level conversion selection.........................................................................................29
4.2.18 Data Level Adjustment Minimum Value.............................................................................29
4.2.19 Data Level Adjustment Maximum Value............................................................................29
4.2.20 Setting Pixel Readout Direction.........................................................................................29
4.2.21 Generating Test Pattern......................................................................................................30
4.2.22 Memory Save.......................................................................................................................30
4.2.23 Memory Load.......................................................................................................................30
4.2.24 Memory Initializing (Initializing Camera Settings)............................................................30
4.3 Digital Processing flow in FPGA............................................................................................31
4.4 Startup......................................................................................................................................31
4.5 Saving and Loading Camera Settings...................................................................................32
4.6 Serial Communication Settings.............................................................................................32
4.7 Video Output Format ..............................................................................................................33
4.8 Exposure Mode and Timing Chart.........................................................................................34
4.8.1 Free Run Exposure Mode.....................................................................................................34
4.8.2 External Trigger Exposure Mode .........................................................................................35
4.9 Setting Offset...........................................................................................................................36
4.10 Setting Gain...........................................................................................................................37
4.11 Data Level Adjustment ............................................................................................................38
4.12 Pixel Correction.....................................................................................................................39
4.12.1 Command Settings..............................................................................................................40
4.12.2 Operation Method ...............................................................................................................40
4.13 Test Pattern............................................................................................................................41
5 Confirming Camera Settings........................................................................................42
5.1 Before Power-on .....................................................................................................................42
5.2 After Power-on.........................................................................................................................43
5.3 During Operation.....................................................................................................................45
6 Sensor Handling Instructions......................................................................................46
6.1 Electrostatic Discharge and the Sensor................................................................................46
6.2 Protecting Against Dust, Oil and Scratches .........................................................................46
6.3 Cleaning the Sensor Window.................................................................................................46
7 Troubleshooting............................................................................................................47
7.1 No Image..................................................................................................................................47
7.2 Noise on Image........................................................................................................................49
7.3 Camera becomes hot..............................................................................................................51
8 NCCtrl............................................................................................................................52
8.1 Overview..................................................................................................................................52
8.2 System Requirements.............................................................................................................52
8.3 Installaton................................................................................................................................53
8.4 Uninstall...................................................................................................................................53

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8.5 Operation.................................................................................................................................53
8.5.1 General description ..............................................................................................................53
8.5.2 Starting NCCtrl02 ..................................................................................................................53
8.5.3 Open the control setting file.................................................................................................54
8.5.4 Selecting interface and Timeout setting .............................................................................55
8.5.5 Connect..................................................................................................................................58
8.5.6 Disconnect and exit program...............................................................................................58
8.5.7 Check the contents of communication ...............................................................................58
8.5.8 Export Parameters to text file ..............................................................................................58
8.5.9 Import Parameters from text file..........................................................................................59
8.6 Control .....................................................................................................................................59
8.6.1 Gain and Offset .....................................................................................................................60
8.6.2 Clock, Video output, Video shift, Exposure mode..............................................................61
8.6.3 Camera Memory ....................................................................................................................61
8.6.4 Pixel Correction.....................................................................................................................61
8.7 Software Upgrades .................................................................................................................62
8.7.1 NCCtrl02 upgrades................................................................................................................62
8.7.2 Adding/Replacing control setting file..................................................................................62
8.7.3 Adding/Replacing the interface Plug-in ..............................................................................62
8.8 Data Transmission Programming..........................................................................................63
8.9 Attention on use......................................................................................................................63
9 Others ............................................................................................................................64
9.1 Notice.......................................................................................................................................64
9.2 Contact for support.................................................................................................................64
9.3 Product Support......................................................................................................................65
Revision History.................................................................................................................66

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1 Product Outline
1.1 Features
readout 50MHz
High resolution 7400 pixels
Easy connection with a variety of frame grabber boards via Camera Link interface
Easy control of gain / offset / Sensitivity etc. with sending the command through the
frame grabber board.
By use of the on-board FPGA, we have implemented pixel correction/shading
correction, image data-level adjustment etc functions for all pixels.
1.2 Applications
Inspection of Transparent panels and PCBs
Inspection of high speed moving objects
Flat panel display inspection
Inspection of glass and sheet-like objects
Printed circuit board inspection
This camera utilizes an Intelligent Transportation System
Outdoor surveillance
An example of Visual Inspection of PCBs is shown below.
LED incident
lighting
PCB pattern
Power
Supply
Figure 1-2-1 Visual Inspection of PCBs

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1.3 Image Sensor
The camera uses a CCD sensor with a maximum data rate of 50MHz to acquire high
responsivity and superior quality images.
The pixel size is 4.7um x 4.7um. By outputting the front and back half of the line (3700
pixels each) through 2 taps simultaneously, we have achieved a fast data transmission
rate (Video data rate 100MHz).
1.4 Performance Specifications
The Performance Specifications are shown below. Unless otherwise specified, the data
shown is when the camera is operating at the maximum scan rate.
Table 1-4-1 Performance Specifications
Items Specifications
Number of Pixels 7400
Pixel Size H x V (µm) 4.7 x 4.7
Sensor Length (mm) 34.78
Spectral Responsivity (nm) 400~800 *Peak 541
Data Rate (MHz) 50 (fixed)
Maximum Scan Rate
(µs) / [kHz] 80 [ 12.5 ]
Saturation Exposure (V/ [lx/s)
(typically) 0.074
gain x 1, Daylight Fluorescent Light, Ta＝25℃
Responsivity (typically) (V/[lx/s])
Analog 5V Conversion Sensitivity 67 [gain x 1, Ta＝25℃,Daylight Fluorescent Light]
Applicable Work
Printed circuit board
Performance
1. Printed circuit board size: 150mm×150mm
2. Resolution: 20µm
3. Inspection time: less than 30 seconds
Unit Configuration
1. Camera: line scan camera
2. Controller: Dedicated software for PC system
3. Size: L930 x D500 x H500 (mm)
Applicable Fields
Inspection of patterns on film PCBs

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PGA Gain Adjustable Range
(times) 1 to 6 [VAL＝0 ~ 350]
Offset Adjustable Range (LSB) 0 to 15
Video output
Camera Link Base Configuration
8 bit :2 tap output
10 bit :2 tap output
12 bit :2 tap output
Port A:1 ~ 3700 pixels
Port B:7400 ~ 3701 pixels
Control Input CC1: External Trigger Signal
CC2,3,4: Not in use
Serial communication control SerTC, SerTFG
Master clock (MHz) 50
Connectors Data/Controller
3M: MDR26 [Camera Link]
Power Supply Hirose: HR10G-7R-6PB (6 Pin)
Maximum cable length 10 (*Using Camera Link standard)
Lens Mount Nikon mount
Operating Temperature (˚C)
*No Condensation 0 to 50
Power Supply Voltage (V) DC 12 to 15 [+/-5%]
Consumption Current (mA)
(typically) 440
Size W x H x D (mm) 64×70×90.3
Mass (g) (Camera only) Under 380
Additional Functions
1. Pixel correction
2. Scan Rate Programmable time setting ( at the
time of Free run exposure mode )
3. Test Pattern Output
4. Data level transforming
5. Scan Direction Switching

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The spectral Responsivity is shown below.
（Ta=25℃）
Figure 1-4-1 Spectral Responsivity

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2 Camera Setting and Optical Interface
2.1 Setting Camera
The M4 screws on the front panel can be used to set the camera.
2.2 Fixing Camera
No X-, Y-axis orientation and tilt adjustment mechanism is available. Please provide an
adjustment mechanism yourself as necessary.
2.3 Camera dimension
The dimensions for the cameras are shown below.
59.0+0.0
-0.2
10.6
90.3
36.2 54.1
ｶﾒﾗ固定用ﾈｼﾞ穴
M4－深ｻ 6mm 、4箇所
50.0
32.0
CCD中心画素
35.0
50.0
CCD中心
CCD １画素目
12.0
70.0
22.5
カメラリンクコネクター
24.0
64.0
24.1
15.0
ＬＥＤ
電源コネクター
DC 12V
NIPPON ELECTRO SENSORY DEVICES CORP.
CAMERA LINK BASE
MADE IN JAPAN
SCAN
55.5
1/4"-20UNC(有効深ｻ6)
40.0
40.0
5.3
Figure 2-3-1 Dimensions(Nikon F Mount)

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2.4 Optical Interface
For SUi7450T2, M84.5×0.5 screw mount is used.
The amount and wavelengths of light required to capture useful images depend on the
intended use. Factors include the property, speed, the object’s spectral characteristics,
exposure time, the light source characteristics, the specifications of the acquisition
system and so on.
The exposure amount (exposure time x light amount) is the most important factor in
getting desirable images. Please determine the exposure amount after studying what is
most important to your system.
Keep these guidelines in mind when setting up your light source:
LED light sources are relatively inexpensive, provide a uniform field and longer life
span compared to other light sources. However, they also require a camera with
excellent sensitivity.
Halogen light sources generally provide very little blue relative to infrared light (IR).
Fiber-optic light distribution systems generally transmit very little blue light relative
to IR.
Metal halide light sources are very bright but have a shorter life span compared to
other light sources.
Generally speaking, the brighter light sources, the shorter life span.
CCD image sensors are sensitive to infrared (IR). We recommend using daylight color
fluorescent lamps that have low IR emissions. If you use a halogen light source, to
prevent infrared from distorting the images use an IR cutoff filter that does not transmit IR
wavelengths.

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3 Hardware
3.1 Camera Connection
(1) Camera Link cables shall be used to connect the camera unit with the frame grabber
board.
Use two cables of the same length and the same manufacturer. If you use asymmetric
Camera Link cables, connect the camera with the connector labeled as ”Camera side”.
(2) Connect with a power supply.
Use a power cable to connect the camera with the power source for the camera. Insert
the plug end of the cable into the camera. Attach the opposite end (loose wires) to the
power unit.
Other than the above, a personal computer, a frame grabber board, a photographic lens,
a photographic lens mount, a light source and an encoder are necessary, depending on
the situation.
Power Cable 10m
DGPSH－10
Camera Power
supply
DC+12V
ＰＣ
Camera Link
Frame Grabber Board
Line sensor camera
SUi7450T2
Camera Link Cable
３Ｍ：１４Ｂ２６－ＳＺＬＢ－xxx－０ＬＣ
Figure 3-1-1 Connections between Camera and Frame Grabber Board and Power Supply
There are two connectors available for the Camera Link Medium Configuration board.
Always check the frame grabber board specifications before making connections.

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<Note: Choosing the appropriate Camera Link cable length >
According to the Camera Link Specification, the maximum cable length is 10 m. But the
maximum cable length to be able to transfer data depends on the type of cable
performance and clock speed. The actual maximum transmission distance becomes less
than 10 m at faster clock speeds, though the transmission distance of 10 m is feasible at
slower clock speeds.
The following table shows values being calculated in accordance with the Camera Link
Specification 2007.Version1.2, using a typical cable (14B26-SZLB-xxx-0LC from 3M) and
frame grabber board (Solios from Matrox). Please choose the appropriate Camera Link
cable type and length for your application. We recommend you perform a connection test in
advance.
Table 3-1-1 calculated value of maximum cable length
3.2 Input / Output Connectors and Indicator
The layout of input /output connecters and the indicator lamp are as follows.
ＬEＤ
DC 12V
NIPPON ELECTRO SENSORY DEVICES CORP.
CAMERA LINK BASE
MADE IN JAPAN
SCAN
Camera Link Connector
Power Supply Connector
Figure 3-2-1 Input/Output Connectors and Indicator
Solios model clock speed (MHz) maximum cable length(m)
SOL 6M CL E*
(20~66MHz) 40 9.8
66 8.0
SOL 6M FC E*
(20~85MHz) 75 7.6
85 5.8

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3.3 Connectors / Pin Assignments / Cables
This camera uses the Base Configuration of the Camera Link interface standard. The
figure shown below shows the interface for the camera and a typical implementation for
the frame grabber interface in the case of Base Configuration.
Figure 3-3-1 Camera / Frame Grabber Interface
The table below shows the Camera Link port assignments for 8bit/10bit output.
Table 3-3-1 Output data bit pin assignments
No NAME No NAME I/O
1 Inner Shield 14 Inner Shield
2 X0- 15 X0+ Out
3 X1- 16 X1+ Out
4 X2- 17 X2+ Out
5 Xclk- 18 Xclk+ Out
6 X3- 19 X3+ Out
7 SerTC+ 20 SerTC- In
8 SerTFG- 21 SerTFG+ Out
9 CC1- 22 CC1+ In
10 CC2+ 23 CC2- In
11 CC3- 24 CC3+ In
12 CC4+ 25 CC4- In
13 Inner Shield 26 Inner Shield
28 28
Frame Grabber BoardCamera
26-pin MDR Connector CL1
ＣＣ１（control input）
Cable
ＳｅｒＴＣ
ＳｅｒＴＦＧ
CK60MHz(8060SA)
Ｃhannel Ｌink Ｂus
ＬＶＡＬ，ＦＶＡＬ
ＤＶＡＬ，ＳＰ
ＰｏｒｔＡ～Ｃ
ＣＣ２
ＣＣ３
ＣＣ４
X1±
X0±
X2±
X3±
XClk±
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
SerTFG±
SerTC±
CC1±
CC2±
CC3±
CC4±
26-pin MDR Connector
X1±
X0±
X2±
X3±
XClk±
SerTFG±
SerTC±
CC1±
CC2±
CC3±
CC4±
LVDS_DRIVER(NS)
DS90CR285MTD
equivalent
LVDS_DRIVER/
RECEIVER(NS)
DS90LV019TM
equivalent
LVDS_RECEIVER(NS)
DS90LV048AT
equivalent
LVDS_RECEIVER(NS)
DS90CR286MTD
recommended
LVDS_DRIVER/
RECEIVER(NS)
DS90LV019TM
recommended
LVDS_DRIVER(NS)
DS90LV047AT
recommended
CK40MHz(8040SA_6040SA)

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Explanation of Signals
Inner Shield: Shield cable (GND)
X0+, X0-…X3+, X3-: Data output (Channel Link)
Xclk+,Xclk- : Clock output for above data output synchronization (Channel Link)
SerTC+, SerTC- : Serial data input (LVDS)
SerTFG+, SerTFG- : Serial data output (LVDS)
CC1+,CC1- : External synchronous signal input (LVDS) *When using External Trigger
CC2+,CC2- : Not in use (LVDS)
CC3+,CC3- : Not in use (LVDS)
CC4+,CC4- : Not in use (LVDS)
Camera Link compatible cable
14B26 - SZLB - xxx - 0LC by 3M (or equivalent)
Set the LVDS, Channel Link receiver side to 100-ohm termination.
With the driver side of LVDS, even if not used, do not make it open but set the logic to H
or L.
Figure 3-3-2 Circuit of LVDS
The camera has 26-pin MDR connectors for control signals of Camera Link, data
signals and serial communications. The camera also has a 4-pin HIROSE connector for
power supply.
Figure 3-3-3 Camera Link Connector
Half pitch (miniature half ribbon) shape
Locking screw (UNC #4-40) type
+
-
100Ω
+
-
Driver Receiver
H or L
1
14
2
15
3
16
11
24
12
25
13
26

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To avoid uncoupling of cable connectors during power on, make sure to clamp them with
locking screws.
Do not unplug the cable while power is being supplied to the camera.
The pin assignment of the power supply connector is shown below.
Figure 3-3-4 Power Supply Connector (HIROSE: HR10G -7R- 6PB)
Round shape push-pull lock type
Table 3-3-2 Pin Assignment of Power Supply Connector
3.4 Power Supply
The camera requires a single power supply (DC + 12 to 15 V).
When selecting a power source, choose one with the capacity to allow for inrush
current. (15W or more recommended)
 Insert the cable plug securely until it locks into position. This is to prevent the
connector from coming loose during power transmission.
Compatible Cable (Compatible plug):DGPSH -10 (HIROSE: HR10A -7P - 6S)
Power supply voltage: DC+12 to 15 V (+/-5%)
Consumption Current (rated): DC+12V: 440mA
The LED lamp illuminates when +12 V power is being supplied to the camera.
If the lamp fails to illuminate even after power is supplied, turn OFF power immediately.
Inspect wiring. Check the voltage and capacity of the supplied power source.
No NAME
1 12 V
2 12 V
3 12 V
4 GND
5 GND
6 GND
HRS
6
52
1
43