NED NUCLi7370AT6 User manual

User’s Manual
Line Scan Camera
Type:NUCLi7370AT6
NIPPON ELECTRO-SENSORY DEVICES CORPORATION

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NUCLi7370AT6 UME-0069-03
2
For Customers in U.S.A.
This equipment has been tested and found to comply with the limits for a Class A
digital device, in accordance with Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference, in which case the
user will be required to correct the interference at his or her own expense.
For Customers in the EU
This equipment has been tested and found to comply with the essential requirements
of the EMC Directive 2004/108/EC, based on the following specifications applied:
EU Harmonised Standards
EN55032:2015 Class A
EN55011:2009+A1:2010 Class A
EN61000-6-2:2005
Warning
This is a class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
Directive on Waste Electrical and Electronic Equipment (WEEE)
Please return all End of Life NED products to the distributor from whom the product
was purchased for adequate recycling and / or disposal. All costs of returning the
Product to NED are borne by the shipper.

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UME-0069-03 NUCLi7370AT6
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Introduction
Thank you for purchasing NED’s Line Scan Camera. We look forward to your
continued custom in the future.
For safety use
For your protection, please read these safety instructions completely before
operating the product and keep this manual for future reference.
The following symbols appear next to important information regarding safe product
handling.
Warning
If the product is not handled properly, this may result in
serious injury or possible death.
Caution
If the product is not handled properly, this may result in
physical injury or cause property damage.
Safety precaution
Warning
Never disassemble or modify this product, unless otherwise specified to do so in this
manual.
When hands are wet, avoid handling this product and do not touch any of the
connection cable pins or other metallic components.
Do not operate this product in an environment that is exposed to rain or other severe
external elements, hazardous gases or chemicals.
If the product is not to be used for an extended period of time, as a safety precaution,
always unplug the connection cable from the camera unit.
If the product installation or inspection must be executed in an overhead location,
please take the necessary measures to prevent the camera unit and its components
from accidentally falling to the ground.
If smoke, an abnormal odor or strange noise is emitted from the camera unit, first
turn OFF power, then unplug the cable from the camera unit.
This product is not intended for use in a system configuration built for critical
applications.

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Instructions before use
Only operate this product within the recommended environmental temperature
range.
Use only the specified power source and voltage rating.
Do not drop this product.Avoid exposure to strong impact and vibrations.
Install the camera unit in a well-ventilated environment, in order to prevent the
camera from overheating.
If the camera must be installed in an environment containing dust or other particles,
take required measures to protect the camera unit from dust adhesion.
Do not unplug the cable while power is being supplied to the camera unit. To prevent
product damage, always shut down the power supply before unplugging the power
cable.
When the surface of the camera window becomes dirty due to dust or grime, black
smudges appear in the displayed image. Use an air blower to remove the dust
particles. Dip a cotton swab into ethanol alcohol and clean the camera window. Be
careful not to scratch the glass.
Use of non-infrared lighting such as a daylight fluorescent lamp is recommended. If
halogen lighting is employed, always install an infrared filter into your system
configuration.
Please note that exposure to long wavelength light outside of the sensors visible
optical range can affect the image.
Sensitivity may fluctuate depending on the spectral response level of the light source.
In cases like this, changing the light source to one with a different spectral response
level may reduce this problem.
Please note that when the CCD is exposed to excessive quantities of light, blooming
may occur because this product does not have a special Anti-Blooming function.
If the CCD is continually exposed to bright light which would exceed the CCD
saturation for a long time, the colour filter may become faded. As far as possible, the
sensor should be protected from light except when in use.
For stabilized image capturing, turn ON the power supply and execute aging for ten
to twenty minutes before actually using the camera unit.
Do not share the power supply with motor units or other devices that generate noise
interference.
The signal ground (SG) and the frame ground (FG) are connected inside the camera
unit. Design the system configuration so that a loop will not be formed by the ground
potential differential.
Do not disconnect the camera while rewriting the embedded memory.
When you change the exposure mode that is set at the NED factory, input control
signal (CC1) from the capture board.

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Product Warranty
Warranty Period
The product warranty period, as a general rule, is two years from purchase; however,
for detailed conditions please contact the sales representative for your
region/country.
However, in some cases due to the usage environment, usage conditions and/or
frequency of use, this warranty period may not be applicable.
Warranty Scope
Product repair will be performed on a Return To Manufacturer basis. On-site
maintenance will incur additional charges.
If defects in material or workmanship occur during the warranty period, the faulty part
will be replaced or repaired by us free of charge. Return shipping charges must be
paid by the sender. However, the following cases fall outside of the scope of this
warranty:
The expired date of the warranty period on the product repaired or replaced during
the warranty period of the original product is the same as the expired date of the
warranty period on the original product.
Exclusions from Warranty Coverage
We will under no circumstances assume responsibility for the following cases:
damage caused by fire, earthquake, other acts of a third party, other accidents,
negligent or intentional misuse by the user, or other usage under extraordinary
circumstances.
Damages (e.g. Loss of business profits, business interruption, etc.) resulting from
use or non-use.
Damages caused by use other than as described in this document.
Damages resulting from malfunction due to a connected device.
Damages resulting from repairs or modifications performed by the customer.
Fault Diagnosis
As a general rule, in the first instance fault diagnosis should take the form of a
telephone call or an email to enable us to assess the circumstances of the
malfunction.
However, depending on the customer’s requests, we, or our agent, may require an
additional fee for this service.

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Exclusion of Liability for Compensation for Missed Opportunities
Regardless of whether within the warranty period or not, our warranty does not cover
compensation for missed opportunities for our customers, or our customers’
customers, caused by a fault of our products, nor for damage to products other than
our own, or related business.
Note about Product Usage
This product has been designed and manufactured as a general-purpose product for
general industry. In applications expected to be life-critical or safety-critical, the
installer or user is requested to install double or triple failsafe systems.
Repair Service Outline
The cost of dispatching engineers etc. for repair service is not included in the price of
purchased and supplied goods. On request, arrangements can be made separately.
Scope of Repair Service
The above assumes business dealings and usage to take place in the customer’s
region / country. In cases of business dealings and/or usage outside the customer’s
region/country, separate consultation is required.

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Table of Contents
1.1 Features.......................................................................................................................................9
1.2 Applications................................................................................................................................9
1.3 Image Sensor............................................................................................................................10
1.4 Performance Specifications....................................................................................................10
2 Camera Setting and Optical Interface .................................................................... 13
2.1 Setting Camera.........................................................................................................................13
2.2 Fixing Camera...........................................................................................................................13
2.3 Camera dimension...................................................................................................................13
2.4 Optical Interface .......................................................................................................................14
3 Hardware .................................................................................................................. 15
3.1 Camera Connection .................................................................................................................15
3.2 Input / Output Connectors and Indicator...............................................................................17
3.3 Connectors・Pin Assignments・Cables...................................................................................18
3.4 Power Supply............................................................................................................................22
4 Camera Control........................................................................................................ 24
4.1 Flow of Camera Control...........................................................................................................24
4.1.1 Command Overview..........................................................................................................24
4.1.2 Command Format (PC to Camera Transmission)..........................................................24
4.1.3 Reply Format (Camera to PC Transmission)..................................................................25
4.1.4 Camera Control Commands.............................................................................................26
4.1.5 Memory Setup Values (Factory Settings) .......................................................................29
4.2 Details on Commands..............................................................................................................30
4.2.1 Adjusting automatic white balance .................................................................................30
4.2.2 Execute auto white balance function..............................................................................30
4.2.3 Setting Offset .....................................................................................................................30
4.2.4 Setting Output Tap.............................................................................................................30
4.2.5 Setting Output Signals (Setting Data Format)................................................................31
4.2.6 Setting Output Data Rate..................................................................................................31
4.2.7 Readout the Operation Status..........................................................................................31
4.2.8 Memory Initializing (Initializing Camera Settings) .........................................................33
4.2.9 Memory Load (Readout the Camera setting from the flash memory) .........................33
4.2.10 Memory Save....................................................................................................................34
4.2.11 Line Delay.........................................................................................................................35
4.2.12 Pixel Correction Data Import..........................................................................................35
4.2.13 Pixel Correction Data Save.............................................................................................35
4.2.14 Pixel Correction Reference Setting...............................................................................35
4.2.15 Pixel Correction Mode.....................................................................................................36
4.2.16 Exposure Mode................................................................................................................36
4.2.17 Programmable Exposure Time Setting.........................................................................36

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4.3 Internal Circuit Configuration Block ......................................................................................37
4.4 Startup .......................................................................................................................................37
4.5 Saving and Loading Camera Settings ...................................................................................38
4.6 Serial Communication Settings..............................................................................................38
4.7 Video Output Format................................................................................................................39
4.8 Exposure Mode and Timing Chart..........................................................................................41
4.8.1 Free Run Exposure Mode.................................................................................................41
4.8.2 External Trigger Exposure Mode .....................................................................................42
4.8.3 Pseudo-exposure control mode (Edge)..........................................................................43
4.8.4 Pseudo-exposure control mode (Level)..........................................................................44
4.9 Setting Offset............................................................................................................................45
4.10 Setting Gain ............................................................................................................................46
4.11 Auto white balance.................................................................................................................47
4.11.1 Note about optical adjustment.......................................................................................47
4.11.2 Setting the optical adjustment conditions....................................................................47
4.11.3 Auto white balance adjustment......................................................................................48
4.12 Pixel Correction......................................................................................................................50
4.12.1 Command Settings..........................................................................................................51
4.12.2 How to correct..................................................................................................................51
5 Sensor Handling Instructions................................................................................. 52
5.1 Electrostatic Discharge and the Sensor................................................................................52
5.2 Protecting Against Dust, Oil and Scratches..........................................................................52
5.3 Cleaning the Sensor Window..................................................................................................52
6 Troubleshooting....................................................................................................... 53
6.1 No Image ...................................................................................................................................53
6.2 Noise on Image.........................................................................................................................55
6.3 Camera becomes hot...............................................................................................................57
7 Others ....................................................................................................................... 58
7.1 Notice.........................................................................................................................................58
7.2 Contact for support..................................................................................................................58
7.3 Product Support.......................................................................................................................59
Revision History............................................................................................................ 61

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1 Product Outline
1.1 Features
High speed readout(70/85MHz, 3/6 taps, 8/10 bits)
High resolution(7300pixels)
Easy control of gain / offset / video output with external software.
Single power source DC12V to 15V for operation
Flat-field correction - minimizes lens vignetting, non-uniform lighting and sensor
FPN and PRNU
Auto white balance
Pseudo-exposure control
1.2 Applications
Inspection of Transparent panels and PCBs
Visual inspection of color printed materials
Color identification and inspection of foreign material
Inspection of sheet film
Inspection of wood surface
An example of Visual Inspection of PCBs is shown below.
LED incident lighting
PCB pattern
Power
Supply
Figure 1-2-1 Visual Inspection of PCBs

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Applicable Work
PCB pattern
Performance
1. Maximum board size: 150mm×150mm
2. Resolution: 20μm
3. Inspection time: less than 30 seconds
Unit Configuration
1. Camera: Color line scan camera
2. Controller: Dedicated software for PC system
3. Size: L930 x D500 x H500 (mm)
Applicable Fields
Inspection of patterns on film PCBs
1.3 Image Sensor
The camera uses a CCD sensor with a maximum data rate of 140MHz to acquire
high responsivity and superior quality images.
The pixel size is 10μm x 10μm. It outputs 7300 pixels data through 70MHz x
2(Odd/Even).
1.4 Performance Specifications
The Performance Specifications are shown below. Unless otherwise specified, the
data shown is when the camera is operating at the maximum scan rate.
Table 1-4-1 Performance Specifications
Items
Specifications
Number of Pixels
7300 x3
Pixel Size H x V (μm)
10 x10
Sensor Length (mm)
73
Line pitch (μm)
40 (=4 lines) *R-G G-B distance
Spectral Responsivity (nm)
400 –700
(Peak:R=610,G=540,B=460)
See Figure 1-4-1
Data Rate (MHz)
140(at 6-tap output)70 (at 3-tap output)
Maximum Scan Rate
(kHz) / (μs)
17.5 / 57 (at 6-tap output)
11.3 / 88 (at 3-tap output)
*In Pseudo-exposure control mode 8.7 / 114
Saturation Exposure (lx ・s)
(typically)
0.0384
[Minimum Gain, Daylight Fluorescent Light]

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Responsivity(typically)
[Minimum Gain,
Daylight Fluorescent Light]
130(V/[lx・s])
Analog 5V Conversion Sensitivity/Visible Area (400~700nm)
Gain Adjustable Range
Recommended:x1 to x2.5
* Possible : up tox5
Offset Adjustable Range
* Digital Number(DN)
8 bit:0 to 15 DN (16 Steps)
10 bit:0 to 60 DN (16 Steps)
PRNU
(Photo Response Non Uniformity)
Typically 6 % (without correction, at minimum gain)
2 % (with correction, at minimum gain)
Random Noise
Typically 30DN (peak value at minimum gain)
Video output
Camera Link Base Configuration (8 bit 3 tap)
Camera Link Medium Configuration (10bit 3tap or 8bit 6tap)
Camera Link Full Configuration (10 bit 6tap )
See Table 3-3-1
Control Input
CC1: External Trigger Signal, CC2-4: Not in use
Connectors
Data/Controller
3M: MDR26 [Camera Link] x 2
Power Supply
Hirose: HR10G (6Pin)
Lens Mount
M 84.5
Operating Temperature (˚C)
*No Condensation
0 to 50 *1
Power Supply Voltage (V)
DC12 to 15 [+/-5%]
2.5 A
Consumption Current (mA)
(typically)
900
Size W x H x D (mm)
108×150×60.1
Mass (g)
Approx. 800
Additional Functions
1. Auto white balance
2. Pixel correction
3. RGB line delay
4. Pseudo-exposure control mode
5. Programmable Exposure Control
6. Gain / Offset Control
7. 70 or 85Hz Output
8. 3 or 6 taps Output
9. 8 or 10 bits Video Output
10. Scan Direction Switching
11. Test Pattern Output
*1 : The CCD image sensor used in this camera has high power consumption.
Use the camera in the environment that the temperature of the camera front panel surface

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is at less than 50℃.
The spectral Responsivity is shown below.
100
0
20
40
60
80
400 500 600 700
R
G
B
Responsivity(%)
対感度(%)
(Ta=25℃)
Figure 1-4-1 Spectral Responsivity
Wavelength(nm)

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2 Camera Setting and Optical Interface
2.1 Setting Camera
The M4 screws on the front panel can be used to set the camera.
Use the camera mounting bracket with excellent heat radiation property to radiate
the heat of the camera from camera front panel to the camera mounting bracket.
2.2 Fixing Camera
No X-, Y-axis orientation and tilt adjustment mechanism is available. Please provide
an adjustment mechanism yourself as necessary.
2.3 Camera dimension
The dimensions for the cameras are shown below.
単位:mm
CL1CL2
4-M4.0
カメラ固定用
23.8
68
108
150
88
NIPPON ELECTRO-SENSORY DEVICES CORP.
MADE IN JAPAN
RAINBOW series
NUCLi7370A
M84.5×0.5
φ96
6.3
φ93
20 10
11
結像面
DC 12V IN
Figure 2-3-1 Dimensions(M84.5 Mount)
for fixing
camera
Unit : mm
Image plane

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NUCLi7370AT6 UME-0069-03
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2.4 Optical Interface
For the camera M84.5×0.5 screw mount is used.
The amount and wavelengths of light required to capture useful images depend on
the intended use. Factors include the property, speed, the object’s spectral
characteristics, exposure time, the light source characteristics, the specifications of
the acquisition system and so on.
The exposure amount (exposure time x light amount) is the most important factor in
getting desirable images. Please determine the exposure amount after studying what
is most important to your system.
Keep these guidelines in mind when setting up your light source:
LED light sources are relatively inexpensive, provide a uniform field and longer
life span compared to other light sources. However, they also require a camera
with excellent sensitivity.
Halogen light sources generally provide very little blue relative to infrared light
(IR).
Fiber-optic light distribution systems generally transmit very little blue light
relative to IR.
Metal halide light sources are very bright but have a shorter life span compared
to other light sources.
Generally speaking, the brighter light sources, the shorter life span.
CCD image sensors are sensitive to infrared (IR). We recommend using daylight
color fluorescent lamps that have low IR emissions. If you use a halogen light source,
to prevent infrared from distorting the images use an IR cutoff filter that does not
transmit IR wavelengths.

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3 Hardware
3.1 Camera Connection
(1) Camera Link cables shall be used to connect the camera unit with the frame grabber
board.
Use two cables of the same length and the same manufacturer. If you use
asymmetric Camera Link cables, connect the camera with the connector labeled
as ”Camera side”. But only one cable is required at 8-bit 3-tap output
(2) Connect with a power supply.
Use a power cable to connect the camera with the power source for the camera.
Insert the plug end of the cable into the camera. Attach the opposite end (loose wires)
to the power unit.
Other than the above, a personal computer, a frame grabber board, a photographic
lens, a photographic lens mount, a light source and an encoder are necessary,
depending on the situation.
PC
Camera Link
Medium or Full
Configuration
Frame Grabber Board
Line Scan Camera
NUCLi7370AT6Camera Link Cable
3M:14B26-SZLB-xxx-0LC
Power Cable
Camera Power Supply
DC+12V30W
CL2
CL1
CL2
CL1
Camera Link base configuration frame grabber board can be used only at 8-bit 3-tap output.
Figure 3-1-1 Connections between Camera and Frame Grabber Board and Power Supply
There are two connectors available for the Camera Link Medium or Full
Configuration board. Always check the frame grabber board specifications before
making connections.

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<Note: Choosing the appropriate Camera Link cable length >
According to the Camera Link Specification, the maximum cable length is 10m. But the
maximum cable length to be able to transfer data depends on the type of cable
performance and clock speed. The actual maximum transmission distance becomes less
than 10m at faster clock speeds, though the transmission distance of 10m is feasible at
slower clock speeds.
The following table shows values being calculated in accordance with the Camera Link
Specification 2007.Version1.2, using a typical cable (14B26-SZLB-xxx-0LC from 3M) and
frame grabber board (Solios from Matrox). Please choose the appropriate Camera Link
cable type and length for your application. We recommend you perform a connection test
in advance.
Table 3-1-1 calculated value of maximum cable length
Solios model
clock speed(MHz)
maximum cable length (m)
SOL 6M CL E*
(20~66MHz)
40
9.8
66
8.0
SOL 6M FC E*
(20~85MHz)
75
7.6
85
5.8

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3.2 Input / Output Connectors and Indicator
The layout of input /output connecters and the indicator lamp are as follows.
CL1CL2
NIPPON ELECTRO-SENSORY DEVICES CORP.
MADE IN JAPAN
RAINBOW series
NUCLi7370A
DC 12V IN
Camera Link コネク (MDR26)
インディケータ
電源コネクタ
(HIROSE HR10G-7R-6P)
Figure 3-2-1 Input/Output Connectors and Indicator
Camera Link Connector (MDR26)
Indicator
Power Supply Connector

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3.3 Connectors・Pin Assignments・Cables
This camera uses the Base Configuration (8-bit 3-tap output), the Medium
Configuration (10-bit 3-tap, 8-bit 6-tap output) and the Full Configuration (10-bit 6-tap
output) of the Camera Link interface standard. The figure shown below shows the
interface for the camera and a typical implementation for the frame grabber interface
in the case of Medium Configuration.
Figure 3-3-1 Camera / Frame Grabber Interface
The table below shows the Camera Link port assignments for 8-bit 6-tap or 10-bit 6-tap
28 28
Frame Grabber BoardCamera
26-pin MDR Connector CL1
CC1(control input)
Cable
SerTC
SerTFG
CK70MHz
Channel Link Bus
LVAL,FVAL
DVAL,SP
PortA~C
CC2
CC3
CC4
X1±
X0±
X2±
X3±
XClk±
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
SerTFG±
SerTC±
CC1±
CC2±
CC3±
CC4±
26-pin MDR Connector
X1±
X0±
X2±
X3±
XClk±
SerTFG±
SerTC±
CC1±
CC2±
CC3±
CC4±
LVDS_DRIVER(NS)
DS90CR287MTD
equivalent
LVDS_DRIVER/
RECEIVER(NS)
DS90LV019TM
equivalent
LVDS_RECEIVER(NS)
DS90LV048AT
equivalent
LVDS_RECEIVER(NS)
DS90CR288MTD
recommended
LVDS_DRIVER/
RECEIVER(NS)
DS90LV019TM
recommended
LVDS_DRIVER(NS)
DS90LV047AT
recommended
28 28
26-pin MDR Connector CL2
Cable
Channel Link Bus
LVAL,FVAL
DVAL,SP
PortD~F
Y1±
Y0±
Y2±
Y3±
YClk±
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
terminated
100Ω
terminated
26-pin MDR Connector
Y1±
Y0±
Y2±
Y3±
YClk±
LVDS_DRIVER(NS)
DS90CR285MTD
equivalent
LVDS_RECEIVER(NS)
DS90CR288MTD
recommended
CK70MHz

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output. Table 3-3-1 Output data bit assignment
8bit RGB o/e
10bit RGB o/e
8bit RGB o/e
10bit RGB o/e
Medium
Configuration
Full
Configuration
Medium
Configuration
Full
Configuration
Port A0
Ro0
Ro0
Port E0
Ge0
Bo0
Port A1
Ro1
Ro1
Port E1
Ge1
Bo1
Port A2
Ro2
Ro2
Port E2
Ge2
Bo2
Port A3
Ro3
Ro3
Port E3
Ge3
Bo3
Port A4
Ro4
Ro4
Port E4
Ge4
Bo4
Port A5
Ro5
Ro5
Port E5
Ge5
Bo5
Port A6
Ro6
Ro6
Port E6
Ge6
Bo6
Port A7
Ro7
Ro7
Port E7
Ge7
Bo7
Port B0
Go0
Ro8
Port F0
Be0
Bo8
Port B1
Go1
Ro9
Port F1
Be1
Bo9
Port B2
Go2
-
Port F2
Be2
Be1
Port B3
Go3
-
Port F3
Be3
Be0
Port B4
Go4
Go8
Port F4
Be4
Re8
Port B5
Go5
Go9
Port F5
Be5
Re9
Port B6
Go6
-
Port F6
Be6
Be8
Port B7
Go7
-
Port F7
Be7
Be9
Port C0
Bo0
Go0
Port G0
-
Ge0
Port C1
Bo1
Go1
Port G1
-
Ge1
Port C2
Bo2
Go2
Port G2
-
Ge2
Port C3
Bo3
Go3
Port G3
-
Ge3
Port C4
Bo4
Go4
Port G4
-
Ge4
Port C5
Bo5
Go5
Port G5
-
Ge5
Port C6
Bo6
Go6
Port G6
-
Ge6
Port C7
Bo7
Go7
Port G7
-
Ge7
Port D0
Re0
Re0
Port H0
-
Ge8
Port D1
Re1
Re1
Port H1
-
Ge9
Port D2
Re2
Re2
Port H2
-
Be2
Port D3
Re3
Re3
Port H3
-
Be3
Port D4
Re4
Re4
Port H4
-
Be4
Port D5
Re5
Re5
Port H5
-
Be5
Port D6
Re6
Re6
Port H6
-
Be6
Port D7
Re7
Re7
Port H7
-
Be7

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Set the LVDS, Channel Link receiver side to 100-ohm termination.
With the driver side of LVDS, even if not used, do not make it open but set the logic
to H or L.
Figure 3-3-2 Circuit of LVDS
The camera has 26-pin MDR connectors for control signals of Camera Link, data
signals and serial communications. The camera also has a 4-pin HIROSE connector
for power supply.
Figure 3-3-3 Camera Link Connector
Half pitch (miniature half ribbon) shape
Locking screw (UNC #4-40) type
+
-
100Ω
+
-
Driver Receiver
H or L
1
14
2
15
3
16
11
24
12
25
13
26
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